Abstract
Coatings and surface passivation are sought to protect high-energy-density cathodes in lithium-ion batteries, which suffer from labile oxygen loss and fast degradations. Here we develop the theory underlying the high-voltage-induced oxygen evolution crisis and report a lanthurizing process to regulate the near-surface structure of energy materials beyond conventional surface doping. Using LiCoO2 as an example and generalizing to Co-lean/free high-energy-density layered cathodes, we demonstrate effective surface passivation, suppressed surface degradation and improved electrochemical performance. High-voltage cycling stability has been greatly enhanced, up to 4.8 V versus Li+/Li, including in practical pouch-type full cells. The superior performance is rooted in the engineered surface architecture and the reliability of the synthesis method. The designed surface phase stalls oxygen evolution reaction at high voltages. It illustrates processing opportunities for surface engineering and coating by high-oxygen-activity passivation, selective chemical alloying and strain engineering using wet chemistry.
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Data supporting the findings in the present work are available in the manuscript and supplementary information.
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Acknowledgements
F.H. acknowledges support by the National Natural Science Foundation of China (grants 21871008, 11227902), the Science and Technology Commission of Shanghai (grant 18YF1427200) and the Key Research Program of Frontier Science, Chinese Academy of Sciences (grant number QYZDJ-SSW-JSC013). J.L. acknowledges support from Samsung Advanced Institute of Technology. We thank beamline 02B02 of the Shanghai Synchrotron Radiation Facility for providing the beamtime.
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F.H. conceived the project. J.L. developed the theory. M.C. and F.H. synthesized the materials and conducted the electrochemical measurements. Y.D. and H.X. conducted the simulations. M.C. and M.X. assembled and tested pouch-type full cells. P.D. conducted in situ DEMS measurements. H.Z. conducted sXAS measurements. S.Z. conducted XPS depth profile measurements. M.C., Y.D. and F.H. analysed the data. M.C., Y.D., J.L. and F.H. wrote the paper. All authors discussed and contributed to the writing.
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Extended data
Extended Data Fig. 1 Post-cycling morphological, structural and chemical characteristics of oxide surface and CEIs.
a, b, HRTEM near the surface of cycled P-LCO (a) and La-LCO (b). Circled in (a) are Moire effects produced by lattice distortion. c, d, Depth-resolved EELS profiles near the surface of cycled P-LCO (c) and La-LCO (d). e, f, Calculated Co L3/L2 area ratio (e) and O/Co ratio (f) of cycled P-LCO and La-LCO from (c, d). g, h, HRTEM near the surfaces of cycled P-LCO (g) and La-LCO (h), showing the CEI layer enclosed by dash lines. Scale bars: 5 nm (a, b, g, h). i–l, XPS of C 1s (i, k) and F 1s (j, l) for cycled P-LCO (i, j) and La-LCO (k, l). Details for XPS analysis are listed in Supplementary Table 5 and 6. Characterizations in (a–l) were conducted on samples after 100 cycles at 1 C and 3.0–4.6 V (vs. Li+/Li) in half cells. m, Dissolved Co in the electrolytes after 100 and 200 cycles under 1 C within 3.0–4.6 V (vs. Li+/Li) in half cells. n, o, XPS of Co 2p at the surface of the cycled graphite anodes in pouch cells using La-LCO (n) and P-LCO (o) cathodes after 200 cycles under 200 mA at full-cell voltages 3.0–4.5 V.
Extended Data Fig. 2 Generalization of lanthurizing process to Co-lean NCM and Co-free LRNM cathodes.
a, Cycling performance of P-NCM and La-NCM in coin-type half cells at 1 C at 2.8–4.4 V vs. Li+/Li. b, c, Charge–discharge profiles of P-NCM (b) and La-NCM (c) at the 5th, 50th, 100th and 150th cycles. d, Cycling performance of P-LRNM and La-LRNM in coin-type half cells at 1 C at 2.0–4.8 V vs. Li+/Li. e, f, Charge–discharge profiles of P-LRNM (e) and La-LRNM (f) at the 5th, 50th, 100th and 150th cycles.
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Supplementary Notes 1–3, Figs. 1–24, Tables 1–9 and References.
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Cai, M., Dong, Y., Xie, M. et al. Stalling oxygen evolution in high-voltage cathodes by lanthurization. Nat Energy 8, 159–168 (2023). https://doi.org/10.1038/s41560-022-01179-3
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DOI: https://doi.org/10.1038/s41560-022-01179-3
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