Introduction

Despite extensive research on the knowledge and importance of Vitamin A1,2 in the human body, the process of extracting and producing these materials from natural sources is not easy. Also, Vitamin A is soluble only in non-polar solvents due to having a bond O–H to the whole molecule (Table 1). In addition to this constraint, the operating conditions including temperature, pressure, exposure to air, light, moisture, water activity and pH are considerably affected by them which affects the characterization tests or equipment into practice which have to operate within permissible operating conditions3. Hence, separation and purification of natural vitamins can be identified as an optimum and economic step to produce pharmaceutical solids and reduce the side effects of synthetic ones4. Fortunately, extraction with supercritical fluid is a helpful method for purification of sensitive medicines from natural sources.

Table 1 Molecular structure of vitamin A2.

In fact, supercritical fluid extraction (SFE) is referred to a process in which one the extracting component is separated from another by means of fluids which are supercritical. Hence, these supercritical fluids were applied as the extracting solvent. In consequence they pave the way to mildly and selectively isolate substances from natural material46. This technology contributed to achieve extracts which are superior from a quality point of view with higher yield. Notably, there is no residual solvent. The SFE technique holds various features such as higher extraction efficiencies, simple and easy separation technology, no need for solvent recovery equipment and completion near to standard room temperature conditions7.

In this way, one of the best solvents amid them is SC-CO2 that is obtainable at high purities and low cost with low critical temperature and pressure (TC = 304.18 K and PC = 73.8 bar) and small surface tension as well as high selectivity8. Moreover, no residual solvent is detected by extract products taken from SC-CO2 Notably, this procedure is seductive to the food and beverage and medical industries. In comparison with other procedures, it brings about the least harm to the environment. CO2 has been labelled as the namely "green" solvent by the Federal Drug Administration (FDA), which is safe for industrial extractions9.

In this way, it is significant to determine the solubility of vitamins in supercritical phase (SCF). Such determination is suitable to design and develop the pharmaceutical processes; the computation and thermodynamic modeling should predict them15. Considerably, it is economically interesting to know the characteristic of phase equilibrium to optimize computation of separation processes.

One of the essential and significant approaches is modeling of solubility parameter in the SCF through EOS-based models with varied mixing rules, mathematically. This method is mainly employed to calculate phase equilibrium of neat fluids and mixtures as well as thermodynamic properties1012. Also, to assess the solute solubility in supercritical fluid, the most pertinent models are the quadratic van der Waals equations of state as the most applicable models. These equations have been identified as the suitable ones which are able to estimate fluid phase equilibrium13.

Furthermore, a number of critical, physical and chemical properties are needed for several current models. It should be noted that such properties of solid hold critical sublimation pressure, Pitzer acentric feature and critical properties although they have never been achieved from an experimental point of view. Indeed, the consequential errors for different models are achieved; arising from the estimation method of the critical, physical, and chemical properties14.

The strengths and constraints of the employed equations of states are the two important factors which are able to develop a desirable mathematical model. As a result, this model is employed to estimate the solubility parameter in supercritical fluids.

Afterward, it is essential to precisely evaluate the use of reliable mixing rules which can predict the phase equilibrium. As a result, several researchers have confirmed the two-parameter van der Waals mixing rule displays the suitable ability to conclude the behavior of phase equilibria in nonpolar compounds or the ones with low polarity15,16. Recently, to predict the behavior of high polar materials with inherent deviation from the ideal condition, new mixing rules have been propounded.

The aforementioned equations (including SRK17, PR18, SV19 and DPTG20 with two adjustable parameters are performed in order to correlate the experimental data) with the solubility parameter can be measured and evaluated the predicted results with respect to the performed modification.

In addition, the EOSs selected in this work, have been chosen because of their special features which are completely attempted to the solubility extraction about vitamins. In other words, there are common properties between these equations include1720:

  • Ability to calculate to establish the relationship between temperature, pressure and volume of gases in supercritical situations.

  • predicting gas-phase properties of solubility compounds, in vapor–liquid equilibria.

  • In this EOSs, the effect of intermolecular forces and size of molecules are considered.

In order to evaluate its ability and estimate the deviation from the ideal state, the two-parameter mixing rules of van der Waals are practiced. The experimental data under the anticipated operating conditions for the binary vitamin A-SC-CO2 system was used.

The deviation of the calculated outcomes was calculated by the experimental data in order to evaluate the abilities of the selected models represented in terms of the AARD%. Moreover, the sublimation pressure is essential for the accuracy of the calculations which is anticipated to be used at the end of the calculations as a lever to validate the state equations.

In this work, a new study has been done for investigation the solubility points of vitamin A in supercritical solvent in two separate parts. In the first part (experimentally), the amount of molar fraction extracted by the setup designed (Setup description section) is recorded. In the second part (theoretically), these solubility points are compared with the calculated points by the EOS. Finally, total deviations between two numbers (experimental and calculations points) are investigated as a measure for select a more accurate EOS to predict the solubility points of vitamin A in the SC-CO2 solution.

Methods

Materials

Zagrosgas Company (Tehran, Iran) supplied the carbon dioxide (CO2) (CAS Number 124-38-9) at a least clarity of 99.99%. Retinol (Vitamin A) (CAS Number 68-26-8) with purity (GC) > 95% was obtained from Safirazma (Tehran, Iran). Also, analytical grade methanol (CAS Number 67-56-1) with purity of 99.8% was purchased from Safirazma (Tehran, Iran).

Setup description

Figure 1 indicates the system used for measuring the equilibrium solubility. Before it was introduced into the fridge, the CO2 gas was passed through the pump by means of revealing the valve on a stainless-steel flask. Consequently, the gas was liquefied through dropping the temperature to − 20 °C so that it was prepared for pumping function by means of pressure controlling instruments (TEBCO, Iran) with an uncertainty of ± 0.1 MPa.

Figure 1
figure 1

The setup shown schematic diagram of the experimental setup used for measuring solubility.

After CO2 pumped into the inlet solvent stream, the methanol tank (as a co-solvent in this section) and modulator valve controlled the solvent concentration. The inlet solvent concentration should be regulated. Thus, it is an adjustable factor as function of solute content based on simultaneous data from experimental setup. The pressure of the circuit was taken into the collection container through altering amount of modulator on the injection tap. This includes a certain volume of solvent (CO2 and methanol). Providing the thermal equilibrium condition with the inner part of the oven in shorter time, this equilibrium spiral pipe can be utilized for efficient mixing of CO2 and modulators. The cell was put inside carefully (FG Model, BF400E, Iran) to keep the operating temperature (with ± 0.5 K).

Roughly before the start of the extraction, 500 mg of powder Retinol were put into the static cell with the volume of 10 mL and due to the pressure drop, downward flowrate (in line with weight force of the materials) was used. Eluding physical entrainment of the unextracted Vitamin A (Rich Retinol), the tops of the pressurized equilibrium cell were connected by means of the stainless-steel disks before SC-CO2 was distributed into the cell, its pressure was enhanced up to the anticipated pressure before it is moved through the equilibrium cell at operational conditions. In the present research, 60 min was estimated to achieve the state of equilibrium (in the cell). It was shown to be sufficient through basic experiments.

In fact, the final sample (in the standard state) in two phases of gas (carbon dioxide) and liquid phase (solution containing methanol and vitamin A) It was stored in accumulation glass and entered the spectrophotometer. Finally, the solvent was used to clean the circuit.

As solubility values of Vitamin A were obtained in various conditions, they were noted by absorbency mensuration’s at \({{\uplambda }}_{{{\text{max}}}} {\text{~}}\) using a model 2100 UNICO UV–VIS spectrophotometer with 1000 nm Wavelength. The equilibrium mole fraction \(~y_{A}\) and equilibrium solubility, \(S(g/L)\) in SC-CO2 over the ranges of temperature and pressure obtained from below equation21:

$$y_{A} = n_{A} /\left( {n_{A} + n_{C} ~} \right)$$
(1)

where

$$n_{A} = \left( {C_{A} ~\left( {g/L} \right) \times V_{A} ~\left( L \right)} \right)/\left( {M_{A} ~\left( {{\text{g/mol}}} \right)~} \right)$$
(2)
$$n_{C} = \left( {V_{l} ~\left( L \right) \times \rho \left( {g/L} \right)} \right)/\left( {M_{C} ~\left( {{\text{g/mol}}} \right)~} \right)$$
(3)

where \({\text{n}}_{{\text{A}}} ~\) and \({\text{n}}_{{\text{C}}}\) are sample moles of vitamin A and solvent, \({\text{C}}_{{\text{A}}}\) is the concentration of vitamin A \(\left( {g/L} \right)\) in the accumulation glass calculated by the curve of calibration. The volumes of the accumulation vial are denoted by \({\text{V}}_{{\text{A}}} \left( {\text{L}} \right)\) and \({\text{V}}_{{\text{l}}} \left( {\text{L}} \right)\) is the sampling circuit. Furthermore, \({\text{~~M}}_{{\text{A}}}\) and \({\text{M}}_{C}\) are the molecular weights of Vitamin A and CO2, respectively. By combining the aforementioned, the subsequent relation is achieved (Eq. (4)).

$${\text{y}}_{{\text{A}}} = \frac{{{\text{C}}_{{\text{A}}} \left( {\frac{{\text{g}}}{{\text{L}}}} \right) \times {\text{V}}_{{\text{S}}} \left( {\text{L}} \right) \times {\text{M}}_{{\text{C}}} \left( {\frac{{\text{g}}}{{{\text{mol}}}}} \right)}}{{{\text{C}}_{{\text{A}}} \left( {\frac{{\text{g}}}{{\text{L}}}} \right) \times {\text{V}}_{{\text{A}}} \left( {\text{L}} \right) \times {\text{M}}_{{\text{C}}} \left( {\frac{{\text{g}}}{{{\text{mol}}}}} \right) + {\text{V}}_{{\text{l}}} \left( {\text{L}} \right) \times {{\uprho }}\left( {\frac{{\text{g}}}{{\text{L}}}} \right) \times {\text{M}}_{{\text{A}}} \left( {\frac{{\text{g}}}{{{\text{mol}}}}} \right)}}$$
(4)

In order to obtain the \(\left( {g/L} \right)\) of Vitamin A in SC-CO2 Eq. (4) was used21.

$$S\left( {g/L} \right) = \left( {C_{A} ~\left( {g/L} \right) \times V_{A} ~\left( L \right)} \right)/\left( {V_{l} ~\left( L \right)~} \right)$$
(5)

Sublimation pressure estimation

Using supercritical solvents is considered as a new method in the purification process of pharmaceutical solids. When the solubility reliance on pressure and temperature is explicitly defined, it is possible to optimize the supercritical extraction. Notably, one of the significant design parameters is detected to be the sublimation pressure in the industrial solid–liquid separation processes.

In the present research, by means of the Clapeyron relation joined from the triple point pressure \(P_{t}\) and temperature \(T_{t}\) , the sublimation pressure \({\text{P}}^{s}\) at a temperature \(T\) is assessed with assuming an insignificant functionality of the sublimation enthalpy to temperature22:

$$ln\left( {{\text{P}}^{s} /P_{t} ~} \right) = ~ - ~~\left( {{{\Delta }}H^{s} } \right)/R\left( {1/T - 1/T_{t} ~} \right)$$
(6)

In which, \({{\Delta }}H^{s}\) presents the sublimation enthalpy at the triple point which can be analyze by the equation below due the singularity of the triple point23.

$${{\Delta }}H^{s} = {{\Delta }}H^{v} + {{\Delta }}H^{f}$$
(7)

In which \({{\Delta }}H^{f} {\text{and}}\) \({{\Delta }}H^{v}\) are the fusion enthalpies and vaporization at the triple point, correspondingly. In many conditions, the triple point conditions are indefinite experimentally and the use of (Eqs. (1) and (2)) only needs some specific thermodynamic conditions. The method planned with this is established in two stages. Initially, it is supposed that the triple point temperature \(T_{t}\) can be assessed by \(DinT\) of the normal fusion temperature \(T_{f}\). Certainly, the experimental values of transition temperatures in various literatures are scattered less than 0.1 K which is the difference between these two temperatures for the majority of heavy compounds24.

Based on this assumption,\({{\Delta }}H^{f}\) in (Eq. (6)) can be projected by the synthesis enthalpy measured at the normal boiling point, thus application of Eq. (5) just needs specifying of Pt and \({{\Delta }}H^{v}\) at this temperature. In the next step, a correlation of vapor pressures is used to compute Pt and \({{\Delta }}H^{v}\) In this situation, experimental values of \(P^{{sat}}\) are first interrelated through a relation due to temperature. In the current research, experimental statement of the vapor pressure applied25.

$$ln\left( {P^{{sat}} } \right) = A + B/\left( {T + C} \right) + DinT + ET~$$
(8)

In which bounds A, B, C, D, E were adjusted with the practical data. The equation of Yaws was used to obtain this statement in the case that very limited data points are available26.

Let subscript \(C\) stand for the light (SC-CO2) component and let subscript \(A\) stands for the heavy (Vitamin A) component. First, the general equation of equilibrium for Vitamin A at distinct operating conditions is written to calculate the solubility in the gas phase.

$$f_{A}^{s} = f_{A}^{{SCF}}$$
(9)

In which, superscript S characterizes the solid state. In this study, the supercritical fluid is presumed to not to be soluble in the solute stage. Additionally, the molar volume of the solute is pressure-independent and at sublimation point, the solute fugacity coefficient equals to 1. Solid phase is incompressible and pure. By considering the aforementioned assumptions, the derivation of equations is performed as following:

$$f_{A}^{s} = P_{A}^{{sub}} \phi _{A}^{{sub}} exp\left( {\mathop \smallint \limits_{{P_{A}^{{sub}} }}^{P} \frac{{V_{A}^{s} dP}}{{RT}}} \right)$$
(10)

where \(P_{A}^{{sub}}\) is the sublimation pressure, \(\phi _{A}^{{sub}}\) is the fugacity coefficient at sublimation pressure point, and \(V_{A}^{s}\) is the solid molar volume, all at temperature \(T\). For the fugacity of vapor-phase, we present fugacity coefficient \(\phi _{{\text{A}}}^{{sub}}\) through eliciting its explanation.

$$f_{{\text{A}}}^{{SCF}} = Py_{{\text{A}}} \phi _{{\text{A}}}^{{SCF}}$$
(11)

We achieve the anticipated solubility of the heavy component in the gas phase by replacing and solving for \(y_{A}\):

$$y_{A} = \left( {P_{A}^{{sub}} } \right)/P \times E$$
(12)

where

$$E = \frac{{\phi _{A}^{{sub}} {\text{exp}}\left( {\mathop \smallint \nolimits_{{P_{A}^{{sub}} }}^{P} \frac{{~V_{A}^{s} dP}}{{RT}}} \right)}}{{\phi _{A}^{{SCF}} }} = \frac{{\phi _{A}^{{sub}} exp\left( {\frac{{V_{A}^{s} \left( {P - P_{A}^{{sub}} } \right)}}{{RT}}} \right)}}{{\phi _{A}^{{SCF}} }}$$
(13)

The enhancement factor \(E\) comprises three correction terms. The first term is the Poynting factor showing the effect of pressure on the pure solid fugacity which is considerable for the case of enhancement factor less than 2 or 3. The next correction, \(\phi _{A}^{{sub}}\), considers non-ideality of the pure saturated vapor; the sublimation pressure of the solid is very small leading \(\phi _{{\text{A}}}^{{sub}}\) to be almost equal to unity in most applied cases. The final term, \(\phi _{A}^{{SCF}}\), is the last but the most significant. Nevertheless, \(\phi _{{\text{A}}}^{{SCF}}\) is always far from unity and can yield great enhancement factors.

With the given numerical value of the \(y_{A}\) parameter from previous experimental data, we can calculate the sublimation pressures at those conditions (Eq. (11)). Moreover, with this new data points about the sublimation pressure and the EOSs, we can predict new data points about solubility mole fractions (\(y_{A}\)).

In fact, this fulfills the fugacity equation (Eq. (8)) and it is essential to measure the solution to the fugacity equation to confirm the minimum Gibbs energy or since fugacity is needed for an adequate condition for a steady equilibrium10. As the temperatures, at which the solubility of Vitamin A was examined (303, 313 and 323 K), are well underneath its melting point, it is not necessary do a thermodynamic constancy analysis. Evidently, none of the considered temperatures are very close to the critical point of CO2 and they are amid the lower and upper critical end point.

To calculate \(\phi _{A}^{{SCF}}\) we used different EOS-based models as described in later section. Consequently, we conclude an exclusive thermodynamically solution to the fugacity condition at each T and P allocating to the stable solid–fluid equilibrium27. The values for critical parameters, acentric factor, and sublimation pressure of Vitamin A should be put on Eq. (11) in order to calculate the solubility. Afterwards, we practice diverse EOS-based models for estimation of \(\phi _{{\text{A}}}^{{SCF}}\).

Equation of state-based models

According to the thermodynamic models mentioned in the previous sections, now they are examined in more detail. As already stated, the SRK17, PR18, SV19 and DPTG20 EOSs have been employed to calculate the fugacity constants in order to conclude the solubility of Vitamin A in SC-CO2 accompanied with relating vdW1 and vdW2 mixing rules (supplementary for more detail).

Holistically, cubic equations of state like (RK (and SRK), PR, SV and DPTG)1720 are identified as the best choice modeling for phase equilibrium computations for multicomponent mixtures.

Moreover, it is required to conduct research so that the analytical cubic equations of state can be entirely developed. In this regard, improving the temperature dependency of attraction terms and the P(v) functional form so as to control the vapor pressure (estimation and enhance the prediction of volumetric properties are the main development of this study.

Based on perturbation theory, a new two-parameter cubic equation of state is suggested.

In the meantime, DPTG equation of state20 are used for the sake of precise calculation of the solubility factor since the outstanding role of solubility parameter has a significant consequence on the results of the model. Furthermore, the exactness of this EOS has been deliberated through estimation of the solubility in some supercritical fluids like CO2, methane and condensate gases, vaporization etc. Regarding previous studies36,37, the corresponding fluid phase behavior in both subcritical and supercritical fluid areas can be reliably foretold that the DTGP20 equations of state could indicated this.

Compressibility fugacity

The fugacity coefficient of the system and component \(i\) that shown in equations below, (\(\emptyset ~\;{\text{and}}\;~\widehat{{\emptyset _{i} }}\) respectively) are identified as the two types of fugacity coefficients in thermodynamics28,29. In addition, \(\ln \widehat{{\emptyset _{i} }}\) and \(\ln \emptyset\) can be gained over the subsequent relation due to the functionality of fugacity coefficient and pressure:

$$\ln \widehat{{\emptyset _{i} }} = \frac{1}{{RT}}\mathop \smallint \limits_{0}^{P} \left( {\overline{{v_{i} }} - \overline{{v_{i}^{{ig}} }} } \right)dp = \mathop \smallint \limits_{0}^{P} \left( {\frac{{\overline{{v_{i} }} }}{{RT}} - \frac{1}{p}} \right)dp$$
(14)
$$\ln \emptyset = \frac{1}{{RT}}\mathop \smallint \limits_{0}^{P} \left( {v - v^{{ig}} } \right)dp = \mathop \smallint \limits_{0}^{P} \left( {\frac{{v_{t} }}{{nRT}} - \frac{1}{p}} \right)dp$$
(15)

Although the aforementioned approaches are really suitable in case the EOS for fluids is volume-explicit30, this is not the case for pressure-explicit EOS (where P is a function of T, \(v\), and xi), such as the numerous cubic EOS and several non-cubic EOS. In such circumstances the independent P in Eqs. (14) and (15) should be distorted into \(v\) and this can be understood by means of the relations specified in the supplementary for more details.

$$\ln \widehat{{\emptyset _{i} }} = - \frac{1}{{RT}}\mathop \smallint \limits_{\infty }^{{v_{c} }} \left( {\frac{{\partial P}}{{\partial n_{i} }}} \right)_{{T,v_{c} ,n_{{j\left( {j \ne i} \right)}} }} dv_{t} + \mathop \smallint \limits_{\infty }^{{v_{c} }} \frac{1}{{v_{c} }}dv_{c} - \ln z$$
(16)
$$\ln \emptyset = z - 1 - \ln z - \frac{1}{{RT}}\mathop \smallint \limits_{\infty }^{v} \left( {P - \frac{{RT}}{v}} \right)dv$$
(17)

Meanwhile furthermost EOS for fluids is pressure-explicit, Eq. (16) is more general than Eq. (14). Considering the component fugacity coefficients, most of the problems can be solved by the afore-said methods. Nonetheless, they bring about rough inadequacies. For instance, due to the intricated EOS in the first integral in Eq. (16) will be is problematic, or it cannot be recognized because the partial differentiation \(\left( {\partial {\text{P}}/\partial n_{i} } \right)_{{{\text{T}},v_{c} ,n_{{j\left( {j \ne i} \right)}} }}\) which remarkably enhances the intricacy of integrated function. Necessarily, alternative approaches were taken in recent works31. Thus, they were easier than Eq. (16).

According to the previous studies \(\ln \widehat{{\emptyset _{i} }}\) can be derived from \(\ln \emptyset\) and also, A straight method for the derivation of \(\ln \widehat{{\emptyset _{i} }}\) from \(\ln \emptyset\) comes from the following relation31:

$$\ln \widehat{{\emptyset _{i} }} = \left[ {\frac{{\partial \left( {n\ln \emptyset } \right)}}{{\partial n_{i} }}} \right]_{{T,P,n_{j} }}$$
(18)

Solution procedure

The optimal evaluation of the global value of the model binary interaction parameter is performed in terms of using the mixing rules of vdW1 and vdW2. The mixing rules comprise of adjustable parameters to consider exact chemical bonding forces such as hydrogen bonding and interaction due to the various size of mixture constituents. Depending on the mole fractions of mixture components, these mixing rules are employed in order to reach the slightest error when the predictions of the EOSs are associated with practical data. The aforementioned factors are recognized as binary interaction parameter which are used as a scale for assessing the deviation from the behavior anticipated in non-ideal systems. At a certain temperature the binary interaction parameter is achieved through regressing the model against experimental data of Vitamin A solubility.

Figure 2 displays the stages needed so as to calculate the solubility. Furthermore, these stages indicate the several calculations done to calculate the solubility of Vitamin A in SC-CO2 at different operating conditions.

Figure 2
figure 2

In the flowchart below, show the schematic of the calculations.

The compatible function is the AARD% between the calculated and experimental solubility. In which N is the number of experimental points at each temperature. The whole relations concluding the equations of state as well as mixing rules practiced in this research are presented in the supplementary for more detail.

$${\text{AARD}}\left( {{\% }} \right) = \frac{{100}}{N}\mathop \sum \limits_{{i = 1}}^{N} \frac{{\left| {y_{{i,c}} - y_{{i,e}} } \right|}}{{y_{{i,e}} }}$$
(19)

Result and desiccation

Experimental data

In this study when the pressure is in the range of 90–240 bar and the temperature range set at 303–323 K, equilibrium solubility data S (g/L) and the mole fraction (y) data of Vitamin A in SC-CO2 were specified.

Table 2 features the outcomes. It is worth noting that all experiments were repeated three times so that accurate and precise measurements was ensured. Remarkably, the comparative normal uncertainties were less than 6%. Furthermore, Fig. 5 divulges the uncertainty associated with the each of EOS. (The Span-Wagner equation32 was applied to contribute the density of SC-CO2. This equation is specifically formulated for CO2). In this regard, the mole fractions and solubility quantities of Vitamin A recorded varied from 2.18 × 10–5 to 1.964 × 10–4 and from 0.096 to 1.036, respectively. The maximum and minimum solubility of the Vitamin A were perceived at the temperature of 323 K and pressure of 235 bar and 303 K, 90 bar, correspondingly.

Table 2 Solubility of vitamin A in SC-CO2 at various temperatures and pressures.

According to Fig. 3, it can be deduced that solubility improves through increasing pressure at a constant temperature. This was brought about by the improved density along with the strong solvation property of SC-CO2 at higher pressures. A double effect on solubility is detected by the temperature in SC-CO2. This relies on in what way the solvent density and solute vapor pressure are well-adjusted34,35. Indeed, increasing the solute vapor pressure might arise from the enhancement of the solution temperature.

Figure 3
figure 3

Solubility of Vitamin A vs pressure (at various temperatures).

According to the Fig. 3, in pressure 110 bar, there is a cross-over pressure (at 303,313 and 323 K). This is despite the fact that in all cases, the solubility of vitamin A in SC-CO2 was over than 0.15 g/lit.

Henceforth, it affects stronger solvating power of SCF. Simultaneously, it is recognized that the SC-CO2 density might be diminished by a rise of temperature. This is detected to decline the total solvation property of the fluid.

Figure 3 indicates that the pressure range of 90–240 bar is in the beyond crossover pressure region for Vitamin A. Nonetheless, the density and solute vapor pressure are the leading factors at pressures under and beyond the crossover pressure region, correspondingly. For instance, the solubility may grow with temperature at pressures above the crossover pressure region. On the contrary to the 303 K which is recognized as the lowest one, the 323 K isotherm is highest isotherm. The solubility enhances through growing temperature for all pressures in the range examined. The behavior is influenced by two effects.

The primary is related with the increment of the solvating power of CO2 for the sake of density and the other one is the enhancement of solubility according to lessening the vapor pressure of Vitamin A. In this regards, similar results have been reported by researchers in clarification of the binary effect of temperature on the solubility in SC-CO233.

EOS-based models

As aforementioned, the EOS-based model was practiced in order to relate the solubility data of Vitamin A in SC-CO2. Furthermore, the consequences were associated in terms of AARD%. To calculate the Vitamin A solubility in SC-CO2, diverse combinations of EOSs such as the SRK17, the PR18, the SV19 and DPTG20 with two mixing rules (VdW1 and VdW2) are put into practice.

At three operation temperatures (303, 313 and 323 K) the PR18 and SRK19 EOSs with mixing rules of vdW1 and vdW2 contributed to the correlation results (Table 3). The optimum binary interaction factors (\(k_{{ij}} ~\) and \(l_{{ij}}\)) as well as AARD% are held by them. The experimental data (27 data points) in extensive pressure at three levels of temperature were practiced to protect the generality of the current study.

Table 3 Correlation results for solubility of vitamin A in SC-CO2 solvent.

Figure 4 indicates that less average absolute relative errors (5.77% at 303 K, 4.51% at 313 K and 4.09% at 323 K) can be obtained from the combination of DPTG EOS20 along with applying vdW2 mixing rule. Definitely, it would be suitable for industrial uses. The deviations of the EOS-based models perhaps mostly owing to the point that cubic equations of state usually end to weak solubility predictions in supercritical fluid areas. In comparison with the results from other EOSs for this region, more reliable outcomes have been obtained from the DPTG EOS20.

Figure 4
figure 4

In the chart below shows the overall deviation of each of the models studied.

According to Fig. 4, it is implied that the growth of solubility of such compound is made through the enhancement of pressure at constant temperature. The same influence is contributed by enhancing the temperature at fixed pressure.

In such conditions, the solubility of Vitamin A is successfully represented by the chosen set of equations. Figure 5 illustrates the outcomes of AARD% according to the application of the (SRK, PR, SV and DPTG) EOSs1720.

Figure 5
figure 5

Comparison of experimental data (points) and calculated (line) solubility of vitamin A.

It is revealed that achievement of adjustable parameters is possible to estimate for wide pressure ranges. This figure likewise demonstrates that the assumption of the vdW2 mixing rules to gain consistent outcomes for the solubility of Vitamin A as a compromise has been obtained at a temperature range of 303–323 K for the parameters of the objective function.

Evidently, the two correlation parameters of \(k_{{12}}\) and \(l_{{12}}\) are properly extracted that the temperature reliance on the aforementioned parameters considered by means of the fitting procedure.

Holistically, DTPG EOS20 with vdW2 as mixing rule were capable of relating the solubility data of Vitamin A in SC-CO2 with the higher exactness in comparison with other EOSs.

The binary interaction parameters (\(k_{{ij}}\) and \(l_{{ij}}\)) for the vdW1 and vdW2 mixing rules are linear functions of temperature as the following:

$$k_{{ij}} = A_{1} T + A_{2}$$
(20)
$$l_{{ij}} = A_{3} T + A_{4}$$
(21)

In which the coefficients \(A\)1, \(A\)2, \(A\)3,\(~A_{4}\) were assessed through the analysis of linear regression (Table 4). These linear equations are appropriate to relate the interaction parameters for assessing the solubility of Vitamin A in SC-CO2 within the operating temperature range. Such linear equations are suitable to transmit the interface bounds for measuring the solubility of Vitamin A in SC-CO2 in the functioning temperature range. The consequences specified that the interaction parameter of \(kij\) and \(lij\) are linearly reliant on temperature in reverse.

Table 4 Adjustable parameters determined by linear regression fitting.

Conclusion

Experimental measurement of fat-soluble Vitamin A in SC-CO2 from retinol (with 95% purification as a raw material) carried out from 303 to 323 K and at pressures from 90 to 235 bar. In this regard, solubility of Vitamin A (S (g/L)) and mole fractions (y) dissolved in SC-CO2 were in the variety of 0.096 to 1.036 and 2.18 × 10–5 to 1.964 × 10–4, respectively. The results were shown in Fig. 3, indicated the solubility dependency towards the variation of temperature and density. Also, with the density increases, the solubility of all substances increases at constant temperature. As long as the density remained constant, the solubility is increased resulting from the temperature increment although the improvement in the solid vapor pressure is caused by it. According to the results, the range of 0.7 g/kg was the one at which the solubility of fat-soluble vitamin A was measured in SC-CO2 under certain conditions. For fitting curves onto the solubility data of Vitamin A compound in SC-CO2, comparative studies were assumed so as to examine the employment of numerous cubic equations of state (SRK, PR, SV and DTPG)1720 by various mixing rules (vdW1 and vdW2). Regressing the model against experimental solubility data was applied to find the optimized values of the model parameters. In the range of operating condition, 27 experimental data points were utilized for the thermodynamic equilibrium calculations.

As observed, applying DTPG EOS20 and VdW2 mixing rule directs to not as much complete average relative deviation (AARD 6%) of the outcomes from the consistent experimental values in comparison with others being capable of the higher accuracy in the Vitamin A solubility data in SC-CO2.