Abstract
Straw mulching is an effective conservation tillage tool that utilizes waste resources and reduces environmental pollution. To determine the optimal levels of quality, placement and quantity of straw mulching, we performed a field experiment that used the Box–Behnken design combined with response surface methodology. The treatments designed for walnut saplings (Juglans regia) considered three independent variables: quality, placement, and quantity of straw mulching. Tree height of walnut saplings (THW) and net photosynthesis rate (NPR) were used as the response variables in a full, quadratic polynomial model. Analysis of variance (ANOVA) results showed that the selected models were significant (P < 0.05), expressing ideal relationships between the independent and dependent variables (R2 ≥ 0.9225). The optimum conditions for the THW and NPR responses were determined to be a straw mulching quality which mixed rice and rapeseed straws, a straw mulching placement which covered the entire soil surface of experimental plots, and a straw mulching quantity applied as 3 kg/m2 (i.e., the low level). This optimized scheme of straw mulching combinations offers an alternate choice for optimizing the growth and potential yield of walnut saplings, but practical field experiments should also be carried out to obtain more site-specific results.
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Introduction
Common walnut (Juglans regia L.) is tree species of economic importance well known throughout the world and one of the main fruit trees planted in China1. Since 1998, walnut has become widely cultivated in the hills and mountains of China during the country’s implementation of its “Grain for Green Project”. As such, walnut production in China has risen rapidly during 2001–2012, accounting for 55.25% of the world’s total annual output in 2012 (FAO, 2013). Walnut plantations not only produce considerable economic benefits but also provide important ecological services2. In seeking to promote the tree growth and fruit yield of walnut plantation, most studies have focused on weed control3, fertilization4, irrigation5, intercropping6,7,8,9, and thinning10 interventions. By contrast, there are surprisingly few reports of how conservation tillage, such as the activity of straw mulching, affects the tree growth and yield of walnut saplings in plantations.
Straw resources are abundant in China. It has 700 million tons of crop straw available every year, of which rice straw and rape straw amount to 201.97 and 106.10 million tons, respectively. Yet the majority of this straw is often burned in the field because of ineffective methods to use it, which represents a great waste of resources that also causes air pollution11. To reduce straw burning, and to enhance the utilization efficiency of crop straw in particular, it is imperative that effective ways for using this available straw are investigated in those areas where walnut, rice, and rape crops are planted. To avoid the huge costs of transporting large amounts of straw over long distances around the country, we should take advantage of recycling crop straw that is near walnut orchards. Such an initiative would attract the attention and interest of the government, local people and ecologists.
Recycling straw resources is a use that can partially substitute for chemical fertilizer, thus providing an important avenue towards maintaining environment-friendly and sustainable agriculture12. Straw mulching is considered a key criterion of sustainable agricultural management, one capable of improving crop photosynthesis and growth13,14,15, altering soil physical properties and increasing soil nutrients16, as well as augmenting crop yields17. However, most studies of straw mulching have mainly focused on its effects on crop fields rather than on tree orchards, much less on economically important orchards. The traditional management practices for walnut orchards, such as clean tillage, often result in serious soil erosion and fertility declines, thereby reducing the growth and yield of the walnut trees18. Hence, it is worthwhile and timely to consider using straw mulching to improve the sustainable development of walnut orchards.
Suitable straw mulching material can produce notable economic and ecological benefits, such as conserving local soil and water, improving soil chemical and physical properties, controlling weeds, and promoting woody plant growth19,20,21. When applied in a suitable placement around the target tree trunk, straw mulching can change the micro-environmental factors available for tree growth, depending on the mulch properties/types, quantity, and its interaction with the soil22. When considering the influences from canopy crown shading, it seems reasonable to design the mulching horizontal placement according to the radius of the canopy crown. Moreover, applying too much, or too little straw mulch, may negatively affect plant maturity, height and soil nitrate production14,23. Therefore, determining the appropriate quantity of straw mulch to apply in situ is an essential step towards the sustainable management of walnut orchards.
Complex interactions can occur, however, among straw mulching quantity, its type, and the placement on the soil for targeted tree growth. Clearly, it is far from ideal to assess the effects of treatment combinations on an orchard ecosystem through conventional multi-factorial experiments, given their high expenditures in terms of time, manpower and money. Alternatively, response surface methodology (RSM) offers an efficient way to estimate the effects of individual factors and their interactions24. In RSM a limited number of experiments are used to evaluate the interactions of possible factors25. In the present paper, we chose the straw of main cereal and oil crops in southern China to serve as the experimental material. Our study objective was to derive the optimal combination of straw mulching type, placement and quantity based on a Box–Behnken design (BBD) for supporting straw mulch utilization in walnut orchard management.
Results
Influencing parameters
The two extracted components represented the most complete information given their higher scores (Table 1). Component 1 had a strong positive correlation with tree height, leaf net photosynthesis rate and soil pH, while component 2 had a strong positive correlation with both leaf transpiration rate and soil moisture. Component 1 (33%) better explained the total analysis results than did component 2 (28%) for the parameters of tree growth. In component 1, the absolute value of tree height and leaf net photosynthesis rate was large, and the distance between each other was small, so it could represent the actual growth of walnut tree (Fig. 1). Tree height and leaf net photosynthesis rate were selected as the main parameters for the growth of walnut saplings according to the components’ core coefficient matrix.
Response surfaces analysis and contour for tree height
The heights of walnut saplings had a range of 1.5–3.55 m. The linear effect of mulching placement (P < 0.01), the interaction effects between the straw mulching quality and straw mulching quantity (P < 0.01), and that between the straw mulching placement and straw mulching quantity (P < 0.05), and the quadratic effect of straw mulching quality (P < 0.01), were all key factors that influenced the tree height of walnut saplings (THW) (Table 2).
The placement of straw mulching around the tree trunk had significant negative linear effects on tree height (Fig. 2a). The 3D response surface graphs also showed that tree height decreased as this placement was increased. Increases in both independent variables, including straw mulching quantity and straw mulching quality, led to an improvement in the THW (Fig. 2b). The response surfaces revealed that the THW was raised by an associated increase of straw mulching quantity for all straw mulching quality levels, while an increase in the straw mulching quality level led to THW’s improvement at all straw mulching placement levels. At low levels of straw mulching quality (ranging from the rice to rapeseed qualities), the THW was enhanced, with a sharp slope driven by decreasing straw mulching placement from all straw mulching qualities, whereas a decrease in the straw mulching placement levels did not have a positive effect on THW from the rapeseed quality to the mixed quality under all straw mulching placements (Fig. 2c).
The coefficient of determination (R2 = 0.9407) from the analysis of variance (ANOVA) indicated just 5.93% of the total variation was unexplained by the fitted quadratic regression model; hence, it effectively represented the relationships among the selected variables. It is generally considered that an adequacy precision value >4 is desirable; in this study the adequacy precision was 12.4, indicating this model may be used to navigate the design space. A relatively lower value of the coefficient of variation (CV = 8.59%) indicated that the variation in the mean value was acceptable and satisfactory according to its acceptable range of 0.5%–13.5%26. The overall second order polynomial equation for THW has the following expression (Eq. 1):
Response surface analysis for net photosynthesis rate
The net photosynthesis rate (NPR) of the walnut saplings leaves ranged from 4.59 to 6.7 μmol·m−2·s−1 throughout the experimental period. Both straw mulching placement (P < 0.05) and straw mulching quantity (P < 0.01) were negatively correlated with NPR. However, the interaction between the straw mulching quality and the straw mulching placement was positive (P < 0.05), whereas that between the straw mulching quality and the straw mulching quantity was negative (P < 0.01), and quadratic effect of straw mulching placement was significant (P < 0.05).
For all straw mulching qualities examined, the negative effects of straw mulching quantity on NPR increased with greater amounts of mulching (Fig. 2d). However, the quality of straw mulching had almost no effect on NPR under an increasing straw mulching quantity. NPR was improved by increasing the straw mulching quality level at all straw mulching placements (Fig. 2e). Maximum values of NPR, with respect to the placement-quality effect, were obtained by high levels of straw mulching placement as well as by the quality (Fig. 2e); however, NPR was reduced by increasing the straw mulching placement over all quantities of straw mulching (Fig. 2f). The maximum NPR was attained when the lowest straw mulching placement was combined with the lowest straw mulching quantity, whereas its minimum value was observed at the highest straw mulching placement with the lowest straw mulching quantity (Fig. 2f).
The coefficient of determination (R2) was 0.9225, which indicated a good fit between the measured and the predicted net photosynthesis rate of walnut saplings leaves (Table 2). The adequacy precision of 10.8 for the Y2 response indicated sufficient model discrimination. In addition to this, a low value of the coefficient of variation (CV = 4.48%) denoted good accuracy and reliability of the experiments. Significant terms related to NPR could thus be expressed as follows (Eq. 2):
Discussion
After establishment, walnut sapling height is a measure of its average growth rate27. This is one of the important parameters for depicting the success/failure of straw mulching treatments with a view towards increasing fruit yield.
The walnut saplings mainly depend on their root systems to absorb the water needed from the soil, and to transfer water to their organs for height growth. Straw mulching has an obvious water retention effect, especially in dry season, in that it can provide more water for root system uptake, and thus is more conducive to the growth of walnut saplings, especially for early increases in height. This can be explained by the genetic characteristics of a typical walnut sapling: most of its roots are located within the radius of its crown28, which is consistent with the straw mulching placement, n (crown-width radius). As such, other straw mulching placements, such as 1.5n or all n, which exceeded the root distribution, could not have a significant impact on the growth of walnut saplings.
Straw mulching quantity also had a significant effect on walnut sapling growth. As the straw mulching quantity increased from 3 kg to 9 kg, the walnut sapling height increased from 1.5 m to 3 m. This augmentation was due to the increased straw quantity, likely providing a more indirect C source that improved the nutritional status of the soil29, which would have been favourable for the growth of walnut saplings. In addition, the soil water content was positively correlated with the quantity of straw mulching, and also increased with the increasing of straw mulch quantity30. Therefore, increasing the straw mulch quantity likely helps to increase the soil water content, thereby better providing sufficient water for the organs of the walnut saplings via its the root system. For this reason, it was beneficial to the growth of walnut saplings.
The straw mulching qualities had different effects on walnut sapling height, which may be explained by differences in the respective straw components and their decomposition. The carbon nitrogen ratio (C: N) is an important factor affecting the decomposition of straw. Generally, degradation is more difficult, or slowed, when the straw C: N is higher. The C: N of rapeseed straw (100) is much higher than that of rice straw (60)31,32. Thus, rape straw degrades more slowly than does rice straw; so, rape straw exerts a better function with respect to soil water retention and soil erosion prevention. In addition, the mixed quality may have provided a stable moisture content and suitable soil texture that favours unrestricted expanded root growth, and thus subsequent increased rates of nutrient absorption33.
The yield of crops is mainly produced by photosynthesis. The fundamental way to increase crop yields is to improve the photosynthetic performance of plants by adopting proper cultivation measures (i.e., to maximize photosynthetic capacity). The net photosynthetic rate is thus an important index which reflects plant productivity, and which can be used as an important parameter to estimate crop yield.
Maximum NPR was achieved when a low straw mulching quantity (3 kg/m2) was applied at the highest straw mulching quality level (mixed quality) (Fig. 2d). Because the quantity of straw mulching typically used exceeds the maximum carrying capacity, the root respiration of crops becomes weakened and the release of harmful methane gas is increased, which is not conducive to the growth of crops, weakening the overall leaf photosynthetic capacity34. Compared with the mulch of rice straw, that of rapeseed straw or the mixed quality could significantly improve its reflectance and ground heat retention, which should enhance the photosynthetic capacity of leaves in the lower canopy of saplings. This is because the colour of rapeseed straw or the mixed quality is whiter than that of rice straw. Sagawa’s studies35,36 have shown that the photosynthetic rate increased with a greater coverage placement because this provided more reflected light, which led to an increase in the photosynthetic rate of middle and lower leaves23. However, Pan et al.37 found that with a decreased coverage placement, bamboo’s photosynthetic ability increased, so that the net photosynthetic rate peaked under a mulching placement (i.e., 3-m × 3-m plot). Our results reconcile these two prior viewpoints in a new synthesis: namely, a proper placement of straw mulch could improve the photosynthetic productivity of plants by creating more suitable habitat for them, such as by conserving soil and water, improving soil chemical and physical properties, and controlling weeds, to thereby promote walnut saplings’ growth.
Before the walnut bears fruit, its saplings’ height and photosynthetic rates are important indicators of tree growth and potential yield27. Nevertheless, it is difficult to optimize the two responses at the same condition due to the fact that the regions of interest in each factor are different. Thus, to arrive at a compromise for these two responses, desirability functions were applied38.
Figure 3 shows the plots of predicted against actual values for tree height and Pn. Evidently there was good correspondence between both values. The predicted optimal values of the independent variables were as follows: X1(A) = 0.915, X2(B) = 0.978 and X3(C) = −0.904, to achieve the maximum THW and NPR values as shown in Fig. 3 with the overall desirability of 1. Summarized in Table 3 are the optimization results for the THW and NPR values for the straw mulching effect obtained by examining the response curves. These results of 3.43 m and 6.32 μmol·m−2·s−1 closely agreed with those of 3.61 m and 6.80 μmol·m−2·s−1 for THW and NPR, respectively, that came from the optimization analysis using the desirability function39. This indicated that BBD in combination with the desirability functions could be effectively used to optimize THW and NPR for a different straw mulching quality, placement and quantity. Moreover, the predicted and experimental THW and NPR values were significant higher than the control. This result indicated that straw mulching had positive effects on the growth of walnut saplings. Finally, we obtained the optimal parameters of THW and NPR as follows: mixed quality (0.915), all n (0.978), and 3 kg/m2 (−0.904) according to BBD.
Based on these results, we conclude that this optimized straw mulching can benefit sapling growth, thereby reducing the time to first fruit set, which should increase the lifetime yield of walnut trees. Maybe the ranges were not as accurate as they could have been (R2 = 0.9407 for tree height; and R2 = 0.9225 for net photosynthesis rate); or, perhaps, they require further refinement of the simulation experiments. Nonetheless, the two models were significant, and the optimum conditions of the three parameters are thus a useful reference for future work.
Methods
Study site
The field experiment was conducted in Langzhong (31°57′82″N, 105°96′65″E; 712.5 m above sea level), Sichuan Province, south western China, from July to October 2016. The area is part of an agroecosystem and has a humid mid-subtropical monsoon climate, with an average annual precipitation of 1033.9 mm and annual temperature of 18.7 °C. This site has purple soil, classified as Pup-Orthic Entisol in the Chinese Soil Taxonomy (CST) and Entisol in the USDA Soil Taxonomy40. The specific soil used in this study was a loam soil with the following nutrient profile (0–15 cm depth): total nitrogen (2.4 g·kg−1), available phosphorus (0.96 g·kg−1), available potassium (86.57 m g·kg−1) and total carbon (5.95 g·kg−1)41. The walnut sapling (Juglans regia) plantation covered a 30-m × 90-m area, with a southerly slope of c. 2.5 degrees. The walnut saplings were planted in April 2010 using 3-m × 3-m spacing, and then grafted in May 2015.
Experimental design
We used the Box–Behnken design to evaluate the effects of straw mulching42. The independent variables included the mulching quality (X1), mulching placement (X2) and mulching quantity (X3) each with low, middle and high levels. The dependent variables were tree height (THW) (Y1) and net photosynthesis rate (NPR) (Y2) (Table 4). Each independent variable was coded as −1, 0 and +1, respectively, as illustrated in Table 4. The ranges of each parameter were determined according to previous research results43,44,45. Three replications for each dependent parameter were evaluated. The following equation was used to estimate the code values:
Where Xi is the dimensionless coded value of the i-th variable, xi is the real value of the i-th variable, x0 is the real value of the i-th variable at the centre-point, and Δxi is the step-change value46,47.
There was a total of 17 combinations, based on three levels and three variables, including five replicates at the centre-point to evaluate the experimental error. All 17 combinations were subjected to random permutations (Table 5). Theoretically, the centre-point of the Box–Behnken design needs to be replicated at least three times, whereas the other treatments do not require such replication46. However, given that the variability in field experiments is generally greater than that in laboratory studies, we replicated the centre-point treatment (0, 0 and 0) five times, and the other straw mulching treatment three times each. The experiment had one additional treatment that served as the control: it had no straw mulching, with three replicates. The multiple regression analysis can be expressed by a second-order polynomial model:
Where Y is the predicted response by the model (i.e., tree height or net photosynthesis rate) and Xi and Xj are the independent variables, and β0, βi, βii and βij are the regression coefficients of the fitted model. The validity of the predicted model was verified by ANOVA, the second-order model quality assessed by the determination coefficient (R2), and the analysis was carried out with a Fisher’s F-test and probability value (with 95% confidence limits or intervals constructed around the mean or regression coefficients). Finally, the optimal values of the tested variables were obtained by analysing the plotted surface curves.
Straw mulching treatments
The field experiment included three mulching treatments: rice straw, rape straw, and mixed straw mulching. The straw of different types was directly used to cover the soil surface of the walnut orchard on 15 June 2016.
Straw material
Rice straw and rapeseed straw was collected from Langzhong in Sichuan Province, China, and these samples were allowed to dry naturally. Stalk samples were then stored in a storage room with good ventilation. The basic chemical characterization of the two straw materials is shown in Table 6. The samples were tested according to the standards in the “National Renewable Energy Laboratory-Determination of the Cellulose and Lignin Content in the Biomass Samples” (/TP-510-42618, NREI), “ASTM E777-08 Standard Test Method for Carbon and Hydrogen in the Analysis Sample of refuse-Derived Fuel”.
Measurements
Soil sampling and analysis
Soil samples were collected on 19 October 2016. In each plot, a total of five soil cores (5 cm in diameter) were obtained by using the five-spot method with a 20-cm soil depth, and combined to form one composite sample per plot location. Each composite sample was placed in a plastic bag and transported to the laboratory. There, the soil samples were air-dried at room temperature and sieved by 2 mm before determining the concentrations of soil properties, namely soil pH and soil moisture content. The latter was estimated gravimetrically, by oven drying (at 105 °C for 24 h) 20 g of each field composite soil sample. Soil pH was estimated at in a 1:2.5 soil/CaCl2 (0.01 mol/L) suspension.
Measurements of photosynthetic and growth variables of walnut saplings
The height and basal diameter of the walnut saplings were measured on 18 October 2016. Basal diameter was measured at 3 cm above the ground with a vernier caliper. To determine a tree’s crown diameter, we measured its crown extensions north, south, east and west with a tape.
A portable photosynthesis system (LI-6400; LI-COR, Inc., Lincoln, USA), with a red/blue light-emitting diode (LED) light source (LI6400-02B) mounted on a 6-cm2 clamp-on leaf chamber, was used to determine the photosynthesis rate under sunny and windless weather conditions. The net CO2 assimilation rate (Pn) and transpiration rate were measured on fully expanded walnut sapling leaves at similar development stages with a portable open-flow gas exchange system (LI-6400, LI-COR Inc., USA) during the late morning (9:00–11:00 h), with three duplications per treatment. Pn was measured one time along the season on 19 October 2016. In all cases, the air relative humidity, CO2 concentration and photon flux density were maintained at 60%–70%, 380 mmol·mol−1 and 800 mmol·m−2·s−1, respectively.
Principal component analysis (PCA)
PCA is a useful statistical technique in ecology which uses the covariance between variables in datasets to arrive at a linear representation of the system by orthogonal vectors, and it is a powerful tool that can identify correlations and qualities in the datasets48.
After the growing season (from June to October), the following six walnut saplings and soil properties were recorded: tree height, net photosynthesis rate, crown width, soil pH, soil moisture content and leaf transpiration rate. The fruit yield of walnut saplings was not measured since this study focused on the sapling stage of development. With these six parameters selected, it was possible to describe the key growth and physiological characteristics and soil properties of the walnut saplings. PCA allows us to reduce the relevant factors, which simplifies the analysis because the Box–Behnken analysis can be done with two response variables instead of six49,50.
Variance maximization rotation is a method of the Kaiser Normalization used in PCA: two principal components are chosen according to their highest initial values, then named Component 1 and Component 2. In this way, the six comprehensive parameters would be integrated into two components. The PCA results were incorporated into the Box–Behnken design by using Design-Expert software (v8.0.5, Stat-Ease, Minneapolis, USA)51.
Optimal levels of straw mulching by using the desirability function
The numerical optimization feature in Design-Expert software was used to obtain quality (treatments of pure rice straw, pure rapeseed straw, and mixture of rice and rapeseed straw), placement variations (treatments of straw mulching placement, beginning at the tree trunk outward to the mean radius of crown width, to one and half mean radius of crown width, as well as to the whole quadrat) and quantity (treatments of 3, 6 and 9 kg/m2) of straw mulching for the walnut saplings (Table 4). We set the threshold to achieve the maximum desirability parameters (close to 1) within the experimental range52. An optimal solution having the maximum desirability was selected; as part of the follow-up validation, studies were done to further confirm the process conditions.
Statistical analysis
A BBD for RSM with three factors and three levels was used to study the correlation between the combined effects of individual processes on both responses from two levels (Table 1). The experimental design matrix and the responses based on the experimental runs proposed by BBD are summarised in Table 2. No transformation was made to the dataset before analysing both the response variables. Between the linear, two-factor interaction (2FI) quadratic and cubic polynomials, the quadratic model type was suggested as the most suitable for this process by Design-Expert software, since it showed a lower standard deviation along with higher R2-values.
The significance of all polynomial terms was judged statistically by computing their associated F-values and P-values with an alpha probability of 0.01 and 0.05. The regression coefficients were then used to generate the response plots. To judge the adequacy of the equations, we examined their lack of fit as indicated by their R2-values. Specifically, the R2 of an equation refers to the proportion of variation in the response attributed to the model rather than random error. An R2 of 0.80 or greater indicates a good fit53. After selecting the best-fitting model on this basis, ANOVA was used to study the statistical significance of the regression coefficients34. For a given model parameter, when the associated F-value is larger, the P-value is smaller, and the corresponding coefficient is higher, the better fitting is the model54. The ANOVA analysis shown in Table 2 is presented to justify the significance and adequacy of the model, with the value of (Prob>F) used to determine the statistical significance of each combination.
Data availability statement
Data for all empirical growth parameters (tree height of walnut, net photosynthesis rate of walnut leaves, crown width, soil pH, soil moisture content, transpiration rate of walnut leaves) are included in this article in the results section and as supplementary material.
Conclusion
Statistical interpretation (i.e., based on the F-value, R2, CV, adequacy of precision) revealed that the relevant parameters of the model were significant. The maximum THW (3.616 m) and NPR values (6.806 μmol·m−2·s−1) were found at the optimum process conditions; i.e., high quality (mixed quality) (0.915), high placement (all n) (0.978) and low quantity (3 kg/m2) (−0.904), by using RSM that involved independent parameters. These values were then further validated, by actually performing the experiment using the optimized values, and found to agree satisfactorily with the values predicted by our models. Overall, applying the appropriate quality, placement and quantity of straw mulching could contribute to an optimal high THW and NPR, and perhaps also to high potential yields of walnut. Although optimal conditions may differ from those used in any future practical applications, our results may be useful as a reference base for more research on straw mulching and its use in walnut orchards.
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Acknowledgements
This research was supported by the Ministry of Sciences and Technology of China (Grant Nos 2015BAD07B050304, 2016YFC0502101) and by the National Natural Science Foundation of China (Grant Nos. 31370632 and 31500517). We thank Liu Jianliang and Xiong Qinli, from the Chengdu Institute of Biology, Chinese Academy of Sciences (Chengdu, China), for their valuable comments.
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K.P. and D.S. designed the experiments. D.S. and A.Z. performed the experiments. D.S. performed the instrumental analysis. D.S. analysed the data, drew the figures and wrote the manuscript. K.P., A.Z., A.T., X.W., W.C., Z.L., F.S., X.S., O.O. and L.Z. revised the manuscript. All authors reviewed the manuscript.
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Song, D., Pan, K., Zhang, A. et al. Optimization of growth and production parameters of walnut (Juglans regia) saplings with response surface methodology. Sci Rep 8, 9992 (2018). https://doi.org/10.1038/s41598-018-28345-6
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DOI: https://doi.org/10.1038/s41598-018-28345-6
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