Abstract
The phosphor-converted warm W-LED have being rapidly developed due to the stringent requirements of general illumination. Here, we utilized a strategy to synergistically enhance the red region and emission intensity of novel Eu-activated yellow-emitting LaSiO2N phosphors. This was realized by predicting optimum crystal structure and governing the concentration of doping ions as well as preparation temperature. By using these straight-forward methods, we were able to vary the valence to enhance the red region and improve the quantum efficiency of LaSiO2N phosphor. The warm W-LED lamp fabricated with this red region enhanced LaSiO2N:Eu phosphor exhibited high CRI (Raβ=β86), suitable CCT (5783βK) and CIE chromaticity (0.33, 0.36), indicating this synergistically enhanced strategy could be used for design of yellow-emitting phosphor materials to obtain warm W-LEDs.
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Introduction
Due to the deficiency of red color, the cool and bluish-white light LEDs (typically a blue-light LED chip coupled with yellow-emitting YAG: Ce3+ phosphor) with high correlated color temperature (CCT) and low color rendering index (CRI) are gradually replaced by blue, green and red (RGB)-emitting phosphors with a UV/NUV chip1,2. However, high cost and poor luminous efficiency of RGB-emitting phosphor became the main obstacles of their popularization because of self-adsorption occurring among these phosphor particles3. Currently, the white LEDs (W-LED) packaged by NUV chips (365β420βnm) with mixed blue and yellow-red emitting phosphors have attracted much attention because of their high CRI, tunable CCT and CIE chromaticity coordinates4,5,6,7,8,9,10,11. Therefore, designing and developing tunable yellow-red emitting phosphors which can be effectively excited with NUV light are in great demand for W-LED industry.
Currently, LaβSiβOβN system doped with Ce3+ ions has been widely reported as blue phosphors for the application in solid-state lighting, fluorescent lamps or plasma display panels (PDPs)12,13. The emission properties of this LaβSiβOβN system doped with Ce3+ or Eu2+ strongly depend on Si/La and N/O ratios, because the 5d electrons of Ce3+ and Eu2+ ions are unprotected and sensitive to the change of the strength of crystal field and covalency14,15. According to the crystallographic examination for an equal amount of Ce3+ substitution, the degree of covalency increased in a sequence of La5Si3O12N < La4Si2O7N2< La2Si6O3N8 < LaSiO2N16. As supported by Dorenbos17, the emission position depended on nephelauxetic effect, crystal-field splitting (CFS) and Stokes shift. Herein, Eu2+ ions in LaSiO2N should have stronger nephelauxetic effect due to its high covalency, compared with other LaβSiβOβN system compounds. This effect would shift the centroid of the 5d band of Eu2+ ions to lower energy and result in the redshift of emission peak. Meanwhile, the higher formal charge of N3β compared with O2β makes the CFS become larger and the rigid lattice would lead to a smaller Stokes shift18. Thus, the LaSiO2N doped with lanthanide, especially Eu2+, may emit long-wave bands. But until now, the Eu2+ photoluminescence in LaβSiβOβN system has been rarely reported due to the charge mismatch of Eu2+ and La3+. However, in our recent experiment, we observed the Eu2+ photoluminescence in LaSiO2N and this novel LaSiO2N: Eu phosphor, as expected, exhibited broad emitting in yellow region. Further, we designed a strategy to cooperatively enhance the red region and emission intensity of this phosphor via altering the concentration of doping ions and preparation temperature for high CRI warm W-LED application. The red region enhancements were caused by varied valence which would affect the energy level of 5d band of Eu2+ and charge-transfer state of Eu3+, resulting in redshift and the increase of absorption efficiency as well as energy transfer from Eu2+ to Eu3+. Fabricated by using a blend of LaSiO2N: Eu and commercial blue phosphors (BAM: Eu2+) with a 385βnm NUV LED chip, a warm white light with high CRI as well as suitable CCT and CIE chromaticity can be obtained.
Results and Discussion
The phase purity of the as-prepared LaSiO2N:Eu phosphors and LaSiO2N host were substantiated by powder X-ray diffraction. As the Fig. 1 illustrated, all the diffraction peaks matched well with the standard pattern (JCPDS 71β1115) of LaSiO2N, demonstrating that the doping of Eu ions and the increased preparation temperature did not significantly influence its crystal structure.
Figure 2a presents the crystal structure, photoluminescence excitation (PLE) and photoluminescence (PL) spectra of the LaSiO2N:0.01Eu phosphor prepared at 1500βΒ°C. The LaSiO2N crystallizes as a hexagonal structure whose space group is P-6c2 and lattice constants are aβ=β7.31βΓ , cβ=β9.550βΓ and Vβ=β441.95βΓ 3. LaSiO2N has the Ξ±-wollastonite structure with N atoms present in the three-membered (Si3O6N3) rings, occupying bridging sites between pairs of Si-centered tetrahedral and linking to two La atoms19. Hence, the N environment is more ionic and the lattice is more rigid than that of Si3N4 or Si2N2O. Based on the crystal structure, the LaSiO2N:Eu phosphor could be predicted to emit broad and long-wave band and the following studies would verify this inference.
As shown in Fig. 2a, The PLE spectrum of LaSiO2N:0.01Eu monitored by 554βnm was composed of a broad excitation peaked at 365βnm ranging from 250β500βnm, which can be attributed to the 4fβ7(8S7/2)β4fβ65d1 transition of Eu2+ ions20 and matched well with the emission of commercial N-UV chip (365β420βnm). The reduction of Eu3+ to Eu2+ in the trivalent La site can be explained with the charge compensating defect in the first anion (O2β ion) coordination shell17. The PL spectrum of LaSiO2N:0.01Eu under 365βnm light excitation exhibited a broad yellow band from 450 to 750βnm peaked at 554βnm with a full width at half-maximum (FWHM) of 115.87βnm which was larger than that of YAG phosphor (91.65βnm), indicating that the synthesized phosphor here is a suitable yellow-emitting phosphor candidate for W-LED application.
Figure 2b depicts the Eu concentration dependent PL spectra of LaSiO2N:xEu (xβ=β0.01, 0.02, 0.04, 0.06, 0.08) phosphors with a 365βnm excitation. It is noteworthy that the shoulder peaks at 596βnm, 614βnm and 660βnm arose increasingly along with the increased Eu concentration. These shoulder peaks is reasonable to attribute to the unreduced Eu3+ ions and can be assigned to 4f-4f transitions of Eu3+ (5D0-7FJ (Jβ=β1, 2 and 3))21. As the doping concentration of Eu increased to 6βmol%, the emission intensity reached the maximum and then declined dramatically with a further increase of concentration. Generally, the declined intensity with increased concentration is caused by the concentration quenching effect22. Such effect is mainly caused by the energy consumption via energy transfer from one activator to another23. When the concentration of Eu increased gradually, the interatomic distance between the two Eu ions reduced and the energy transfer rate between Eu2+-Eu2+ as well as the probability of energy transfer to luminescent killer sites increased24. Simultaneously, the interaction was more intensive with the reduction of interatomic distance. As a result, the 5d band of Eu2+ ion decreased and led to the redshift of emission peak25. As depicted in Fig. 2b, an obvious redshift of emission peak occurred, indicating the intensive interaction between the identical activators26. However, as shown in Fig. 3, the decay curves of LaSiO2N:xEu (xβ=β0.01β0.08) monitored at 565βnm obviously consist of two lifetimes and all decay curves could be well fitted via the second-order exponential equation27:
where I means the luminescence intensity; A1 and A2 are constants; t is time; and Ο1 and Ο2 are the lifetimes for the exponential components. As previous researches report that there is only one single La site can be substituted by Eu ion14,16. Thus, the existence of two lifetimes may due to the two kinds of decay forms for Eu:2+ one is the process of electrons from the excited stated to ground state; the other is the energy transfer process between Eu2+ and Eu3+ because of the coexisting of Eu2+ and Eu3+. The average lifetime Ο* could be reckoned according to the following equation:
based on eqs 1 and 2, the Ο* can be estimated to 2.92, 2.27, 1.87, 1.58 and 1.17βΞΌs for LaSiO2N:xEu with xβ=β0.01, 0.02, 0.04, 0.06 and 0.08, respectively. The donor decay times decreased as Eu concentrations increased, indicating the existence of energy transfer processes28,29. Therefore, the phenomenon of declined intensity in LaSiO2N:Eu might both result from the energy transfer between Eu2+-Eu2+ and Eu2+-Eu3+.
The excitation spectra of LaSiO2N:0.06Eu were shown in Fig. 4a. Although the excitation band of Eu3+ were covered by that of Eu2+, the charge-transfer state (CTS) could be identified from the excitation spectra of LaSiO2N:0.06Eu under different emission features at 565βnm, 596βnm, 615βnm and 660βnm. The relative intensity of shoulder peak at around 300βnm increased from 565βnm to 660βnm excitation, suggesting it played a key role in generation of the Eu3+ emission. Theoretically, charge-transfer state (CTS) or the energy transfer from host lattice (HL) to Eu3+ can generate this shoulder peak25. For detailed investigation of the source of the shoulder peak, the diffuse reflectance spectra (DRS) of LaSiO2N host and LaSiO2N:0.06Eu were presented in Fig. 4b. The LaSiO2N host showed an energy absorption in the short-wavelength UV region (peaked at 225βnm) and a high reflection ranging from 275 to 800βnm. The band gap was estimated to be about 5.08βeV (244βnm) based on the Kubelka-Munk function30. When Eu ions were introduced into the LaSiO2N host, two broad absorption bands were observed in the 275β350βnm and 350β500βnm, demonstrating that the shoulder peak unlikely originated from HL. The emission spectra of LaSiO2N:0.06Eu under different excitations were also illustrated in Fig. 4a. Each emission spectrum was consist of luminescence characteristics of both Eu2+ and Eu3+ ions and the relative intensity of Eu3+ reached the maximum at 300βnm, further proving the shoulder peak at 300βnm is assigned from CTS. It suggests that the coexistence of Eu3+ and Eu2+ can be realized to enhance the red region, while the emission efficiency of Eu3+ is insufficient to generate a marked effect.
For further improving the red region of LaSiO2N:Eu phosphor, the preparation temperature was changed and all temperatures were controlled in the range from 1500βΒ°C to 1550βΒ°C to insure the obtained samples are single phase. Figure 5 shows the room temperature PLE (Ξ»emβ=β565βnm, 596βnm, 617βnm and 660βnm) of the LaSiO2N:0.06Eu phosphors prepared at 1550βΒ°C and PL (Ξ»exβ=β365βnm) spectra of the LaSiO2N:0.06Eu phosphors as a function of the preparation temperature (1500βΒ°C, 1525βΒ°C and 1550βΒ°C). The enlargement of shoulder peak (325βnm) from Eu2+ emission feature excitation to that of Eu3+ also proved the shoulder peak derived from CTS. It is interesting that not only all the emission intensities were enhanced through the increase of the preparation temperature, but also the relative intensity of Eu3+ characteristic peak was enhanced compared with that of Eu2+. One of reason for the increase of holistic emission intensity may be due to grain growth and the increased degree of crystallization at a higher preparation temperature31,32. It can be substantiated by the micro-morphology of the crystalline LaSiO2N:0.06Eu phosphors which were observed via SEM, TEM and XRD Refinement. As depicted in Fig. 6, the particles prepared at 1500βΒ°C (Fig. 6a,b) had irregular morphology with the diameters ranging from 0.3 to 0.8βΞΌm. When the preparation temperature increased, the edges and corners of irregular particles became clear and a dramatic increase in particle sizes was observed (Fig. 6c,d). In addition, a mass of primary crystals reunited to be particles and the obvious βsintering necksβ between primary crystals suggested that grain growth occurred during the process of synthesis. The typical TEM images were illustrated in Figure S1 to further prove the grain growth. After Jade software refined, the relative crystallinity of LaSiO2N:0.06Eu prepared at 1500βΒ°C and 1550βΒ°C were estimated about 82.38% and 89.91%, respectively, demonstrating the increased degree of crystallization at a higher preparation temperature.
To compare the ratio changing of Eu2+ and Eu3+, the high-resolution XPS spectra at the Eu 3d of LaSiO2N:0.06Eu phosphors prepared at 1500βΒ°C, 1525βΒ°C and 1550βΒ°C were detected, respectively. As exhibited in Fig. 7, two peaks were found at around 1128βeV and 1135βeV and the shapes as well as binding energies of the Eu3d signals in LaSiO2N:0.06Eu agreed well with the signals of Eu2+ 3d5/2 and Eu3+ 3d5/2, respectively, indicating the existence of Eu2+ and Eu3+ ions33. Additionally, the relative intensity of Eu3+ 3d5/2 signals was gradually decreased with the increased preparation temperature, revealing the promotion of reduction process of Eu3+. This may due to the amount of thermal defects increased with the increasing preparation temperatures34,35, which could charge compensate the Eu2+ in the La3+ site and improved the reduction from Eu3+ to Eu2+β17. Thus, the increase of Eu2+ concentration may be a reason for the enhanced emission intensity of Eu2+. However, decreased ratio of Eu3+ concentration compared with Eu2+ was inconsistent with the enhanced emission intensity of Eu3+. Hence, other assistance might be involved to contribute the characteristic emissions of Eu3+ in LaSiO2N.
As illustrated in Fig. 8, the PLE (Ξ»emβ=β596βnm) spectra of the LaSiO2N:0.06Eu phosphors prepared at 1500βΒ°C, 1525βΒ°C and 1550βΒ°C were deconvoluted into three Gaussian components, respectively. The relative intensity of CTS (fit peak 3) was enhanced, indicating that the charge transfer from the O2β to Eu3+ was enhanced and more efficient with the increasing preparation temperatures. This phenomenon can be explained based on the increase of oxygen vacancies (Vo) with the increase of nonequivalent substitution of La3+ by Eu2+ in the host25. These Vo might act as sensitizers for the energy transfer from host to Eu3+ ion due to the strong mixing of charge transfer states36,37,38,39. Thus, the relative emission of Eu3+ was enhanced and the red region of this yellow emitting phosphor was promoted. Meanwhile, an obviously redshift of CTS occurred as the preparation temperature increased, which can be attributed to the increase of Eu3+-O2β bond length. Since the Eu2+ ions have smaller electronegativity than that of Eu3+ ions, the EuβO bond strength became weaker with increasing concentration of Eu2+, resulting in weakening of bond strength. Hence the Eu3+-O2- bond length became longer. As reported by Lin et al.40, the longer the Eu-O bond, the shorter the energy difference between the 4f and O 2p electrons and the lower energy position of the CTB.
Additionally, the coordination number of Eu2+ was reduced because the Vo increased with an increase of the Eu2+ content in the host, which caused the formation of a centroid of the 5d state at a lower level. Thus, as shown in Fig. 8, the 5d excitation band (fit peak 2 and 3) red shifted and the overlapping between PLE of 596βnm and PL enlarged, indicating that the energy transfer ratio between Eu2+ and the 5D0 level of Eu3+ was enhanced. The energy transfer mode between Eu2+ and Eu3+ in LaSiO2N: Eu was proposed in Fig. 9. Under the NUV light excitation, Eu2+ was excited from the ground state 4fβ7(8S7/2) to the excited state 4fβ65d1. Partial energy relaxed to the ground state through the inherent transition of Eu2+, generating a yellow light emission; the rest of energy transferred to the nearest level 5D0 of Eu3+ and then 597βnm, 617βnm, 660βnm and 707βnm emissions appeared by a transition to the 7Fj (Jβ=β1, 2, 3 and 4) ground state. With the increase of the preparation temperature, the depressed 5d level showed more overlapping with the 5D0 of Eu3+, resulting in the enhancement of the energy transfer between the Eu2+ and Eu3+β25. The increased emission peak position from 550βnm at 1500βΒ°C to 565βnm at 1550βΒ°C and FWHM of emission peak from 116βnm at 1500βΒ°C to 120βnm at 1550βΒ°C also verified the redshift of 5d level25,26. The decay curves of LaSiO2N:0.06Eu prepared at different temperatures monitored at 565βnm were depicted in Fig. 10. All decay curves also could be well fitted via the second-order exponential equation and the lifetimes were estimated 1.58, 1.23 and 0.96βΞΌs for LaSiO2N:0.06Eu prepared at 1500βΒ°C, 1525βΒ°C and 1550βΒ°C, respectively, demonstrating the existence of energy transfer. Consequently, via the increase of preparation temperature, the holistic emission intensity was enhanced owe to the increased crystallinity and reduction process. The relative emission intensity of Eu3+ was also increased due to the enhancement of the energy transfer. As a result, the red region of yellow emitting LaSiO2N: Eu phosphor was successfully enhanced.
The quantum efficiency of phosphors, which is an important technological parameter for practical application, were also been compared. The internal quantum efficiencies (IQE) of LaSiO2N:0.06Eu prepared at different temperature were measured and calculated by the following equations41:
where LS represents the luminescence emission spectrum of the sample; ER is the spectrum of the excitation light from the empty integrated sphere (without the sample); ES means the excitation spectrum for exciting the sample. As given in Figure S2, the IQE of the LaSiO2N:0.06Eu prepared at 1500βΒ°C, 1525βΒ°C and 1550βΒ°C were estimated to be about 3.48%, 12.48% and 20.01%, respectively, under 365βnm excitation. The enhanced IQE matched well with the variation trend of emission intensity. Although the IQE of LaSiO2N:0.06Eu is lower than that of commercial YAG (61%)42, it can be further improved by optimization of the preparation conditions, because the QE depends closely on the prepared conditions, crystalline defects, particle size and morphology of the phosphor43,44.
In order to well understand the luminescent performance of this phosphor, the temperature-dependent luminescent properties of LaSiO2N: 0.06Eu phosphor was measured during the temperature ranges of 25β200βΒ°C. As presented in Fig. 11a, the emission intensity decreased with increasing temperature. At 100βΒ°C and 150βΒ°C, the PL intensity quenched to 62.8% and 42.3%. The thermal quenching effect of this phosphor is more intense than the commercial YAG:Ce3+β45, while similar to LaβSiβOβN system phosphors12. The thermal quenching can be explained by the model of thermal excitation of the 5d electron to conduction band states46,47. When Eu2+ substituted in a trivalent site, the Eu2+ had the trend to be ionized to Eu3+, which reduced the activation energy and lead to stronger thermal quenching. To determine the activation energy for thermal quenching, the Arrhenius equation was used to estimate the thermal quenching48:
where I0 and I mean the luminescence intensity of LaSiO2N:Eu at room temperature and a given temperature, respectively; A is a constant; k presents the Boltzmann constant (8.617 Γ 10β5βeV Kβ1). Figure 11b plots ln[(I0/I)-1] variation dependence of 1/(kT) and the ΞE was calculated to be about 0.24βeV.
To further assess the potential application of the LaSiO2N: Eu phosphors, the yellow emitting LaSiO2N:0.01Eu phosphor prepared at 1500βΒ°C and LaSiO2N:0.06Eu phosphors prepared at 1550βΒ°C were mixed with blue-emitting BAM: Eu2+ phosphor, respectively and then the mixtures were severally combined with a 385βnm NUV chip to fabricate white LED lamps. The electroluminescent (EL) spectra of these lamps driven by 30βmA current were depicted in Fig. 12. The CIE color coordinates, CCT and CRI of the fabricated W-LED lamp with LaSiO2N:0.01Eu phosphor prepared at 1500βΒ°C were determined to be (0.32, 0.38), 5959 and 76, respectively (Figure S3 and Fig. 12a). Via utilizing the redshift, varied valence and efficient energy transfer, the fabricated W-LED lamp with the red region enhanced yellow-emitting LaSiO2N:0.06Eu phosphor displayed an entire white spectrum with a CIE color coordinates of (0.33, 0.36), a CCT of 5783βK and a CRI of 87 (Figure S3 and Fig. 12b). Compared with the W-LED lamp using commercial YAG:Ce phosphor in previous study (CIEβ=β0.302, 0.315; CCTβ=β7272βK, Raβ=β78.38)3, the CCT of as-fabricated LEDs was relative low and the Ra was high, suggesting that the high CRI warm W-LEDs could be easily obtained by altering the concentration of doping ions and the preparation temperature.
Conclusions
In summary, a novel Eu-activated LaSiO2N yellow-emitting phosphor has been synthesized and evaluated for the application in W-LEDs. With the aid of crystal structure, valence-varied, redshift and energy transfer, the red region enhanced yellow-emitting LaSiO2N: Eu phosphor has been designed and realized by controlling the concentration of doping ions and the preparation temperature. A high CRI and warm W-LED lamp was obtained in combination with this phosphor, proving that the red region enhanced LaSiO2N: Eu phosphor has a great potential for the application in W-LEDs. More importantly, this study would provide a new strategy for designing Eu-activated yellow-emitting phosphors by synergistically enhancing the red region and emission intensity to adjust the CCT and CRI for warm W-LEDs application without reducing the other luminescence properties.
Methods
Materials and Synthesis
The LaSiO2N:Eu was synthesized from stoichiometric mixtures of La2O3 (analytical reagent (A. R.)), Ξ±-Si3N4 (A. R.) and Eu2O3 (A. R.). The ground powders were placed in alumina crucibles and fired for 6βh in a reducing atmosphere (10% H2 + 90% N2) at 1500βΒ°C, 1525βΒ°C and 1550βΒ°C, respectively. Then, the precursor was reground and heated again at same condition. Thereafter, the samples were cooled down to room temperature naturally and powdered for subsequent analysis.
Materials Characterization
Powder X-ray diffraction on a D8 Advance diffractometer (Germany) with graphite-monochromatized Cu KΞ± radiation (Ξ»β=β0.154 06βnm) was recorded for the structure of all samples. Photoluminescence spectra were collected using a Hitachi F-4600 fluorescence spectrophotometer (Japan) equipped with a 150βW Xe lamp as the excitation source. Diffuse reflection spectra were recorded using a Shimadzu UV-3600βUVβvisβNIR spectrophotometer attached with an integrating sphere. BaSO4 was used as a reference for 100% reflectance. The morphology was observed using scanning electron microscopy (SEM; JSM-6460LV, JEOL, Japan). X-ray photoelectron spectroscopy (XPS) measurements were performed in a PHI 5300 ESCA system using an Al Ka X-ray source with constant pass energy of 55.00βeV. The charge effect referred to the C1s signal (284.6βeV). The room-temperature luminescence decay curves were obtained from a spectrofluorometer (Horiba, Jobin Yvon TBXPS) using a tunable pulse laser radiation (nano-LED) as the excitation. Quantum efficiency was measured by a fluoromax-4 spectrofluorometer (Horiba, Jobin Yvon) with an integral sphere at room temperature.
Additional Information
How to cite this article: Chen, J. et al. Design of a Yellow-Emitting Phosphor with Enhanced Red Emission via Valence State-control for Warm White LEDs Application. Sci. Rep. 6, 31199; doi: 10.1038/srep31199 (2016).
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Acknowledgements
The authors gratefully thank the financial support of the National Natural Science Foundation of China (No. 51472223), the Program for New Century Excellent Talents in University of Ministry of Education of China (No. CET-12-0951) and the Fundamental Research Funds for the Central Universities (No. 2652015020).
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Y.L. and J.C. conceived the project. J.C. and L.M. designed and performed the experiments. J.C., P.P. and H.L. analyzed the data. J.C. and Q.C. wrote the manuscript. All the authors discussed the results and commented on the manuscript at all stages.
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Chen, J., Liu, Y., Mei, L. et al. Design of a Yellow-Emitting Phosphor with Enhanced Red Emission via Valence State-control for Warm White LEDs Application. Sci Rep 6, 31199 (2016). https://doi.org/10.1038/srep31199
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DOI: https://doi.org/10.1038/srep31199
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