Abstract
To overcome the threat of corrosion and its cost, a new Schiff base was prepared and utilized to synthesize inorganic inhibitors to enhance corrosion resistance and reduce current density. The Schiff base was obtained from the interaction of cefotaxime with acetylacetone, while 1H NMR and IR spectra were used to confirm the preparation. Moreover, FeIII, CoII, NiII and CuII metal salts were reacted with the Schiff base to give the corresponding complexes. Meanwhile, the non-ionic behavior of the observed complexes in solutions was proved from the conductance results. In addition, the octahedral geometry and the postulated structure of complexes were determined from CHNM%, IR spectroscopy, UV-visible spectra, and TGA analysis. Also, the energy of molecular orbitals (HOMO and LUMO) and other quantum mechanics parameters were calculated using the DFT method. The observed results indicated the reactivity of metal complexes and their ability to donate electrons more than the Schiff base. Furthermore, the corrosion rate of a steel sample under various concentrations of inhibitors was calculated by a potentiodynamic polarization test. The obtained data displayed that metal complexes declined the corrosion rate more than the Schiff base; therefore, the binding between the metal ion and the Schiff base improved the inhibition efficiency.
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Introduction
Corrosion is a chemical process, and it occurs when a material interacts destructively with its environment1. Thus, it is a major concern that affects the entire world due to the threat of financial losses caused by process interruptions, decreased productivity, and costly maintenance for repairing corroded buildings, mending damaged equipment, and replacing some of its parts2.
Corrosion can be successfully managed by understanding and knowing the mechanisms involved in the process. This covers material selection as well as environmental, temperature, and general conditions under which the material is employed. Therefore, a safer environment can be created by removing factors that promote corrosion, changing the temperature, removing moisture and oxygen, regulating the pH, or adding inhibitors and avoiding the connection between dissimilar metals3,4.
The use of inhibitors is one of the most effective corrosion prevention techniques, and several compounds have been tested for protecting metals5,6. Nitrogen compounds such as heterocyclic molecules and Schiff bases, sulfur organic compounds, which include sulphonamides that have numerous active groups, and oxygen and phosphorus compounds are examples of corrosion inhibitors7,8,9,10,11,12. These chemicals are applied in small quantities to resist corrosion, and they can protect the surface by reacting with the metal’s surface and forming an adhering coating or by reacting with the surrounding environment13,14.
Therefore, inhibitors can be attached to the surface of a metal by a variety of mechanisms, including complexation, adsorption (physical or chemical), and precipitation. This coating limits the corrosion process by blocking cathode reactions that involve hydrogen evolution or oxygen reduction to water, or by inhibiting metal dissociation into ions at the anode. Inhibitors can also reduce ion propagation over the metal surface and increase material resistance15,16,17,18. Additionally, the inhibitor constituents, structure, volume, the presence of heteroatoms, and quantum chemical parameters are factors that influence the efficiency of the inhibitor, while the inhibitor efficiency (IE%) may be calculated using experimental data acquired using methods such as potentiodynamic polarization19.
Recently, interaction between transition metals and inhibitors containing heteroatoms has been utilized to enhance corrosion inhibition. In this regard, E. Salehi and his co-workers reported a significant effect of the complexation of ZnII with different organic inhibitors on the corrosion rate. Besides, other researchers investigated the effect of combining rare metals with organic inhibitors on the corrosion rate of mild steel20,21,22,23. Thus, this research aimed to prepare inorganic inhibitors based on transition metals to decline the corrosion rate of steel. Furthermore, spectroscopic and thermal studies were used to analyze the synthesized compounds. Meanwhile, a potentiodynamic polarization test was performed on a steel sample to display the corrosion inhibition effect.
Experimental
Material and methods
Methanol, acetylacetone, chloride salts of ferric, cobalt, and nickel, Cu(NO3)2∙6H2O, and DMSO were purchased with high purity, while cefotaxime was obtained from EIPICO Company. Adwa AD8000, spectroscopic instruments (atomic absorption, ALPHA II FTIR, Evolution™ 200 UV-vis, and Avance III NMR), and a Vario EL III elemental analyzer were utilized to characterize the compounds. Meanwhile, the Sherwood balance displayed the magnetic susceptibility of metal complexes. Furthermore, the TGA study was achieved under nitrogen by a Shimadzu analyzer at a rate of 20 °C min−1.
Syntheses
Ligand preparation
The Schiff base was prepared by mixing 1 mmol of acetylacetone dissolved in 10 ml of methanol with a 30 ml solution of cefotaxime (477 mg) in methanol for 8 h under reflux (Fig. 1).
Synthesis of metal complexes
10 ml of metal ion solution (FeIII, CoII, NiII, and CuII) in methanol was reacted with the Schiff base under reflux for 4 h (Fig. 2), and it was noticed that the complex was precipitated after the addition of metal ion to the Schiff base solution. After filtration, the precipitate was washed several times with methanol and water and then kept in a desiccator.
Quantum mechanics parameters
The geometry optimization and the energy minimization of the compounds were performed using the Gaussian 09W software package by the DFT method with the B3LYP hybrid functional and the 6-31G (d,p) basis set. To estimate the molecule’s stability, frontier orbitals (HOMO and LUMO) analysis was performed, and energy gap (ΔE), ionization energy (I), electronic affinity (A) were calculated using the energy values of highest occupied molecular orbital (HOMO) and lowest unoccupied molecular orbital (LUMO). Furthermore, softness (σ), chemical potential (Pi), electronegativity (χ), absolute hardness (η), Global softness (S), Global electrophilicity (ω) and additional electronegativity (ΔNmax) were calculated.
Potentiodynamic polarization method
The polarization curve was obtained from the relation between the electrode potential and the logarithm of the resulting current by changing the electrode potential, and the resulting current was recorded. The polarization plot (Fig. 3) consists of three parts: the cathodic section is the lower part of the curve in which the sample electrode receives a high flow of electrons for the reduction reaction; thus, the sample potential moves toward negative values of corrosion potential. Meanwhile, the upper section displays the anodic polarization, where the sample is oxidized by passing an electric current in a direction opposite to the electron flow at the cathodic section. Therefore, the electrode potential has a positive value, while both sections are connected at a point called corrosion potential (Ecorr), which represents the sample potential during the loss of electrons to the environment and in the absence of an external current.
Potentiodynamic studies were carried out using a VersaSTAT-3 instrument to evaluate the impact of the Schiff bases and its metal complexes on the corrosion rate of steel. The VersaStudio software package was utilized to control the hardware by entering the input parameters and recording the polarization curves. Moreover, the experiments were carried out in a cell consisting of three electrodes: a working electrode (steel), a counter electrode (platinum), and a saturated calomel electrode, while these electrodes were immersed in a 3% NaCl solution. The polarization curves were determined by automatically changing the electrode potential from − 1.6 to + 1.6 V versus the open circuit voltage at a scan rate of 2 mV S−1, and the resulting current was recorded. The steel’s corrosion rate in 3% NaCl solution (blank solution) was recorded before and after the addition of Schiff base and its metal complexes. Furthermore, the experiment was performed with various concentrations of Schiff base and its metal complexes (10–40 ppm) to measure the impact of increasing concentrations on corrosion current, and each measurement took around half an hour to display the potentiodynamic scan.
The corrosion rates for the steel before and after the addition of inhibitors were calculated using the next equation:
where, Icorr, At.Wt, ρ and n are the corrosion current (μA cm−2), atomic weight of steel (55.845), density of steel (7.86 g cm−3) and valence of steel (n = 2), respectively. Meanwhile, the corrosion current (Icorr) is the observed current at the intersection point of the extrapolated cathodic and anodic polarization lines with corrosion potential line.
Furthermore, the following equation was applied to estimate the inhibition efficiency (IE).
Results and discussion
It is clear that the metal–ligand ratio is 1:1 due to the M% values of all complexes, and the CHNM% data are shown in Table 1. Meanwhile, the solubility test for the metal complexes reveals that they only dissolve in DMSO. In addition, the conductivity values (Table 1) indicate the non-ionic structure of the inorganic compounds.
1HNMR
Table 2 represents the data collected from the 1H NMR spectrum of the Schiff base 4-oxopentan-2-ylidene-cefotaxime using DMSO-d6 as a solvent in the range of 0–16 ppm. Meanwhile, the experimental and calculated spectra are shown in Fig. 4, and no signal is observed in the spectrum related to the presence of the cefotaxime amino group, supporting the formation of the Schiff base. Moreover, the 1H NMR spectrum of the Schiff base shows signals at δ 8.51 ppm and 7.19 ppm, which are assigned to the chemical shifts of the amide proton NH and the proton of the thiazole ring, respectively24,25,26. Also, signals assigned to OCH2 and OCH3 protons are observed in the regions of 3.96 and 3.83 ppm25,26,27, while signals characteristic for S-CH2 protons on the dihydrothiazine ring resonate in the 3.66–3.71 ppm region28,29. Furthermore, the signals related to –CH2– and methyl protons of the acetylacetone moiety and ester group are represented at δ 2.64, 2.20–2.13 and 1.88 ppm, respectively24,30.
FTIR
The infrared spectra of the Schiff base and its complexes from Fe III, Co II, Ni II, and Cu II ion salts are displayed in Fig. 5, and the main vibration bands are shown in Table 3.
The spectra of complexes show broad bands in the range of 3060–3700 cm−1 assigned to ν (N–H) and the vibration of water molecules, while the ν (N–H) is observed at 3307, 3300, 3308 and 3301 cm–1 for Fe(III), Co(II), Ni(II), and Cu(II) complexes, respectively, and these values are similar to the band position of the Schiff base, which appears at 3305 cm−1. Moreover, the vibration stretching band of the lactam carbonyl group appears at 1742 cm−1 for the Schiff base and copper complex, at 1739 cm−1 for nickel complex, and at 1743 cm−1 for both cobalt and iron complexes24,31. Meanwhile, ν (C=O) amide shows an absorption at 1648 cm−1 for the Schiff base25,32. Thus, there is almost no change in the ν (C=O) lactam and ν (C=O) amide bands position of metal complexes compared to the Schiff base, confirming that these groups are not involved in complex formation.
In addition, the groups involved in coordination are detected by observing the frequency change of their bands in the spectra of the complexes when compared to the ligand vibration values (Fig. 6). In Table 4, the two vibration bands of the carboxyl group for asymmetric and symmetric stretching are observed at lower frequencies in the complexes compared to the Schiff base32. Besides, the vibration bands of the carbonyl group of acetylacetone at 1530 cm−1 and the imine group ν (C=N) in the Schiff base are shifted in all metal complexes33,34,35. Meanwhile, the monodentate nature of the carboxyl group in coordination with the metal ion is expected because of the large separation distance between the two carboxyl bands (ν (COO)asym and ν (COO)sym)36.
Furthermore, the weak stretching bands around 451–455 and 580–588 cm−1 are assigned as M–N and M–O bonds, respectively.
UV–Vis spectra
The UV–visible spectra of the Schiff base and its complexes are displayed in Figs. 7, 8, and the observed data are represented in Table 4. The bands of Schiff base with respect to π–π* and n–π* are detected at 43,478 cm−1 and 33,445 cm−1, respectively (Fig. 7), while the magnetic susceptibility, which measures the magnetic behavior of the compounds (Table 4), exhibited that the complexes are distinguished as having a high-spin octahedral geometry with a sp3d2 configuration (outer complex).
The UV–visible spectrum of the iron complex (Fig. 8a) exhibits a transition band at 10,395 cm−1, which refers to 6A1g (S) → 4T1g (G), while the value of the magnetic moment is 5.43 BM, which is consistent with the geometry of octahedral compounds37,38. Meanwhile, Fig. 8b displays the electronic transitions of the cobalt complex, showing the wavelength of the bands at 758 nm (13,193 cm−1) and 918 nm (10,893 cm−1), which are attributable to the d-d transitions 4T1g → 4A2g and 4T1g → 4T2g, respectively. Moreover, 4.17 BM is the observed value of the magnetic moment, which proves the octahedral structure of the complex39.
In the case of the nickel complex, the paramagnetic behavior of an octahedral spin configuration is confirmed by the magnetic moment, which is found to be 3.32 BM. Meanwhile, the electronic transitions of the spectrum (Fig. 8c) show bands for 3A2g → 3T1g (F) and 3A2g → 3T2g transitions at 728 nm (13,736 cm−1) and 926 nm (10,799 cm−1), respectively40,41. Furthermore, the magnetic moment and d-d transition bands from Fig. 8d reveal the octahedral structure of the Cu complex42,43,44.
Thermal analysis
Figures 9 and 10 exhibit the thermal analyses of the Schiff base and its metal complexes, and the data are shown in Table 5. Figure 9 shows that the Schiff base is decomposed in three steps. In the first stage, the liberation of methanol and water molecules is observed, with a loss of 8.24% of the Schiff base weight (Calcd. = 8.21%) between 50 and 170 °C, while the ligand begins to decompose at 170 °C up to 800 °C during the second and third steps (Fig. 11). The second stage, from 170 °C to 490 °C, involves the decomposition of the side chain of the β-lactam ring from the amide bond, which includes the 2-(methoxyimino)acetyl and thiazol rings, and shows a weight loss of 43.76% (Calcd. = 43.68%). Meanwhile, complete decomposition of the ligand appears at the third step with a weight loss of 33.00% (Calcd. = 33.17%) within the temperature range of 490–800 °C. Furthermore, it is observed that the remainder of the Schiff base is Na2O and carbon with a mass loss of 15.00%, which is in agreement with the calculation (Calcd. = 14.93%).
In Fig. 10a, the thermal behavior of Fe(III) complex exhibits the liberation of CH3OH and H2O with a weight loss of 6.88% in its first stage of decomposition (Calcd. = 6.84%), and the following steps display the complete decomposition of the compound across two temperature regions. Temperature between 80 and 195 oC involves a loss of coordinated H2O, HCl and acetoxymethyl moiety with a weight loss of 35.75% (Calcd. = 35.56%). Furthermore, the Schiff base is decomposed completely in the range of 195–800 °C with a mass loss of 47.78% (Calcd. = 47.77%), while the residual percentage is 9.59, which is compatible with the purposed value (Calcd. = 9.82%) for FeO.
In the case of the Co complex, Fig. 10b shows the complete thermal decomposition of the compound in two stages, where the first stage involves the liberation of water molecules and partial decomposition of the Schiff base with a mass loss of 72.50% (Calcd. = 72.69%) in the range of 50–451 °C. Meanwhile, the weight loss of 10.70% (Calcd. = 10.52%) appears at 451–800 °C, indicating complete decomposition of the ligand. Moreover, the remainder of the decomposition (16.80%) is attributed to the presence of cobalt sulfide (Calcd. = 13.28%) and carbon (Calcd. = 3.51%).
Regarding the Ni complex in Fig. 10c, the removing of methanol in the first step results in a weight loss of 4.64% (Calcd. = 4.59%), while the complex is decomposed in the range of 145–800 °C, which involves the liberation of coordinate H2O, HCl and complete ligand decomposition with a weight loss of 81.43% (Calcd. = 81.29%). Meanwhile, the residual of the complex (13.93%) is recognized as NiO (Calcd. = 10.69%) and carbon (Calcd. = 3.44%). In addition, the first step in Fig. 10d displays the presence of solvent molecules in Cu-complex, while CuO is observed in the complex residue (10.89%).
Frontier molecular orbital
The technique of quantum mechanics is applied to describe the relationship between the geometry of compounds and their electronic characteristics, and then the electronic characteristics of the prepared Schiff base are compared with those of its complexes. Moreover, the study of molecular orbitals (HOMO and LUMO), also called frontier orbitals, is an essential step to elucidate various chemical parameters of compounds45. The energy of HOMO orbital shows its ability to lose electrons; thus, the ionization potential is connected with it, while the electronic affinity links to the energy of the LUMO orbital, which shows the ability to accept electrons46,47,48. Meanwhile, the difference between the two molecular orbitals, the “energy gap”, measures the reactivity of the molecule; the larger the energy gap, the lower the reactivity and polarizability of the compound49,50.
Additionally, the softness and hardness expressions are related to size, charge, and polarizability. Hence, it is clear that the hard ones are small in size, have a large charge, and are less polarized, while the soft ones are large in size, have a low charge, and are polarizable. Moreover, there is a relationship between the energy gap and the softness or hardness of molecules. Highly reactive molecules have a low energy gap, and they are soft because of their ability to donate electrons51,52. Meanwhile, electrophilicity is affected by hardness and chemical potential, and it is utilized to observe the lack of electrons and their reactivity towards the gain of electrons. Furthermore, chemical potential describes the ability to donate or accept electrons; thus, a compound with a small chemical potential is an electrophile, while a nucleophile displays high chemical hardness with a small negative value of chemical potential53.
The LUMO and HOMO orbitals of the Schiff base and its complexes are represented on the basis of the DFT/B3LYP/6-31G (d,p) calculations using the Gaussian program in Figs. 12, 13, 14, 15 and 16. Moreover, energy gap (ΔE), ionization energy (I), electronic affinity (A), softness (σ), chemical potential (Pi), electronegativity (χ), absolute hardness (η), Global electrophilicity (ω), and additional electronegativity (ΔNmax) are displayed in Table 6.
It is clear from Table 6 that the ionization potential is shown for all compounds, and it is 2.81 eV for the Schiff base, while for metal complexes, it ranges from 0.17 to 0.19 eV. Therefore, the Schiff base has the lowest ability to lose electrons. Meanwhile, the metal complexes show the highest electronic affinity value when compared to the Schiff base. In addition, the HOMO–LUMO energy gaps of the compounds are displayed in Table 6, and the lowest energy gap is shown in the Ni and Cu complex. Hence, these compounds are more chemically reactive and able to transfer electrons between orbitals more easily. Furthermore, the softness of the metal complexes and the hardness of the Schiff base are determined by the values of hardness (η), softness (S), and chemical potential (Pi).
Potentiodynamic technique
Potentiodynamic measurements were executed for a mild steel sample in a 3% aqueous solution of NaCl. The obtained polarization curve was used to detect the corrosion current, and then the corrosion rate of the sample was calculated. Initially, the corrosion current and corrosion rate of steel were recorded in a 3% NaCl solution without an inhibitor as a blank solution. Meanwhile, the effect of compounds on the corrosion rate of steel was determined by applying a potentodynamic scan and observing the corrosion current. Moreover, the experiment was conducted with various concentrations of the Schiff base and its metal complexes (10–40 ppm) to measure the impact of increasing concentration on corrosion current. Figures 17 and 18 display the corrosion potential (Ecorr) and corrosion current (Icorr), while corrosion rate (CR), inhibition efficiency (IE), and all data are shown in Table 7.
The corrosion current of the steel sample in the absence of an inhibitor appears at 35.42 μA cm−2, with corrosion potential of − 617 mV, and then the corrosion rate of 16.36 mpy is observed in Table 7. Meanwhile, the effect of adding Schiff base on steel's corrosion current is shown in Fig. 17. It is noted that in the presence of Schiff base, the curve of polarization is shifted to the left-hand side, which elucidates that the corrosion current records a smaller value after the addition of Schiff base. Moreover, the polarization curve after adding 10 ppm Schiff base shows 34.55 μA cm−2 corrosion current and – 476 mV corrosion potential, while the corresponding corrosion rate is observed to be 15.96 mpy (Fig. 17). Meanwhile, the addition of 40 ppm of Schiff base reduces the corrosion rate value to 14.24 mpy, and its polarization curve displays the current density and corrosion potential at 30.83 μA cm−2 and − 493 mV, respectively (Table 7).
In respect of metal complexes, the polarization curves obtained from the addition of the compounds at concentrations of 10, 20, 30 and 40 ppm are displayed in Fig. 18. It is clear that the complexes minimize the corrosion current more than the Schiff base. Besides, a decline in corrosion current is accompanied by an increase in the efficiency of corrosion inhibition. In this regard, Table 7 exhibits the corrosion rates at 40 ppm for cobalt complex, iron complex, nickel complex, and copper complex, which are found to be 13.32, 12.32, 11.66 and 11.61 mpy, respectively.
The comparison between the effect of the Schiff base and its derivatives on the corrosion rate (Fig. 19) shows that the corrosion rate of steel is higher in the case of the Schiff base when compared to its complexes. In addition, the complexes increase the corrosion inhibition value more than the Schiff base, and Fig. 20 displays that the copper complex has the greatest corrosion inhibition.
Steel’s corrosion rate order in the presence of inhibitor
Inhibitor efficiency order
The previous results go well with the acquired data from molecular modeling calculations, as the ability of organic compounds to donate electrons to metal orbitals and receive electrons from metal surfaces measures the efficiency of compounds as organic inhibitors54,55. Meanwhile, Fig. 21 shows that the metal complexes show a rise in \({\text{E}}_{\text{HOMO}}\) from the observed value of the Schiff base, while the Schiff base has a LUMO orbital at a higher energy level than its complexes.
Therefore, the Schiff base has less potential to bind to the steel surface, whether by offering or gaining electrons, due to its HOMO and LUMO energy level. Moreover, the greater the decline in the energy gap value, the better the recorded inhibition efficiency. Meanwhile, Fig. 22 displays that the Cu and Ni complex has the lowest energy gap, thus greatly reducing steel's corrosion rate compared with the Schiff base.
Regarding the dipole moment, it is applied to estimate the course of action of corrosion inhibition performance. The accumulation of electrons in a molecule is related to the dipole moment, which is an evaluation of charge density in a bond. As a predictor of the manner of corrosion inhibition, it is widely believed that the adsorption process on metal surfaces by compounds with a high dipole moment can cause a greater inhibition impact. Consequently, Cu complex can adhere well to steel surfaces if compared to other compounds due to its high dipole moment, and the lowest steel's corrosion rate is observed after its addition (Fig. 23).
Conclusion
New inorganic inhibitors derived from cefotaxime Schiff base were synthesized and studied using various tools of analysis. The octahedral structure of the achieved complexes from FeIII, CoII, NiII, and CuII was proven from spectroscopic and magnetic data. In addition, the DFT calculations were done for the Schiff base and its complexes to evaluate their quantum mechanics parameters. These parameters indicate that the Schiff base has a higher energy gap and hardness than metal complexes. Meanwhile, the observed results from potentiodynamic polarization scans of a steel sample display that the corrosion current is declining after the addition of inhibitors in a 3% NaCl solution. Moreover, the prepared inorganic inhibitors exhibit higher corrosion resistance when compared to the Schiff base.
Data availability
All data generated or analysed during this study are included in this published article.
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Methodology, writing—original draft, formal analysis, investigation, writing—review & editing are preforemed by M.S.A.E.-Z. and A.S.O. M.H.A.S., H.A.E. and S.S.A.E. participated in formal analysis, investigation, writing—review & editing.
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Abd El-Zahir, M.S., Soliman, M.H.A., ELKady, H.A. et al. New inorganic inhibitors derived from cefotaxime to enhance corrosion resistance of mild steel in 3% NaCl. Sci Rep 14, 950 (2024). https://doi.org/10.1038/s41598-024-51275-5
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DOI: https://doi.org/10.1038/s41598-024-51275-5
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