Introduction

Pyomelanin is a natural polymer of homogentisic acid (HGA, 2,5-dihydroxyphenylacetic acid) synthesized through the L-tyrosine pathway by bacteria, fungi, mammals, and plants, and belongs to the heterogeneous group of allomelanins1. In living cells, the HGA 1,2-dioxygenase disruption or deletion leads tfigo pyomelanin accumulation2 (Fig. 1S). The first property of the pigment is to protect microorganisms from UV light limiting free radicals and ROS generation3. The excitation of L-Dopa melanin by UV light produces cell-damaging ROS4, whereas the formation of ROS by light has never been reported with pyomelanin. Therefore, pyomelanin increases resistance to light, for instance in Legionella5. Its antioxidant role has also been demonstrated in Pseudomonas aeruginosa6, Burkholderia cenocepacia7, Aspergillus fumigatus2, and many other strains. Pyomelanin also diminishes the oxidizing stress of the host microorganism, by its high tolerance to H2O2, as demonstrated in Ralstonia solanacearum8 and clinical isolates of Pseudomonas aeruginosa from infected patients9. Moreover, pyomelanin is an antibacterial and antifungal agent against microbial outside attacks, especially pathogenic10, reduces biofouling11, chelates heavy metals3,12, and contributes to microbial pathogenesis as it is associated with virulence in a broad range of pathogenic fungi and bacteria9,13. Pyomelanin potentially reduces soluble FeIII in FeII14,15,16, FeII being essential in many bacteria such as Legionella pneumophila, that ensure homeostasis by an appropriate Fe2+/Fe3+ ratio for their survival17,18. Consequently, in vivo or in vitro, pyomelanin may serve as a terminal electron acceptor, electron shuttle, or conduit for electrons, a complementary iron acquisition to the siderophore role. Several ways for pyomelanin synthesis may be explored. In microorganisms, two distinct pathways led to HGA formation, through a 4-HPP dioxygenase (4-HPPD; EC 1.13.11.27; route 1), the most described from many bacteria mostly pathogen, and via a 4-HPA-1-hydroxylase (4-HPAH-1; EC 1.14.13.18; route 2) (Fig. 1S). To date, there are very little data on microbial pyomelanin production and yield reminds weak (max. 0.35 g/L19), comparatively to the eumelanin pigment produced at 28.8 g/L by a tyrosinase overexpression in a recombinant Streptomyces kathirae20. The construction of a recombinant 4-HPPD enzyme is not an option because the substrate 4-HPP is expensive. Recently, as opposed to the plant enzyme-based assay, an optimized high-throughput screening assay using human 4-HPPD was constructed using the E. coli strain C43 (DE3) supplemented with L-Tyr in the culture medium, a useful tool to find new inhibitors against alkaptonuria disease21. However, no pyomelanin yield was reported. On the other hand, the 4-HPAH-1 enzyme responsible for HGA synthesis in Delftia acidovorans22 and Azoarcus evansii23, had been partially characterized. In 2008, the sequence of the D. acidovorans enzyme had been given by several genomic approaches24. The enzyme contains two components, hpaH which codes for a flavoprotein NAD(H)-dependent oxidase that transforms 4-HPA in a non-identified metabolite called Z, the second hpaC catalyzes the conversion of Z in HGA. hpaH and hpaC were cloned together, however, no HGA synthesis occurred from these constructions. To date, HGA is very expensive, at about $800/gram. Several methods of chemical synthesis have been developed but the majority not applicable for a large-scale process, the yield being comprised of 50–60% when indicated. Ultimately, the former procedure of DeForrest Abbott and Doyle-Smyth25 through HGA-lactone as intermediate, remained the most convenient and proposed in two or three simple steps. For a long time, pyomelanin had been described as the result of the HGA autoxidation catalyzed by Mn2+ or Cu2+, from neutral to alkaline conditions26. For 30 years, several authors hypothesized the action of oxidases, such as the multicopper-dependent laccases (EC 1.10.3.2) generally involved in the polymerization of dihydroxylated phenols27. Laccases have also been suggested in that of HGA in Vibrio cholerae28, Alcaligenes eutrophus (now Cupriavidus necator)29, Metarhizium anisopliae30, and their role definitively confirmed in Cryptococcus neoformans31.

Figure 1
figure 1

Schematic diagram of the PyoENZ process (in blue) that uses a laccase and showing the associated decarboxylation mechanism and the two resulting products identified in the polymer. Comparison to the PyoCHEM synthesis (abiotic autoxidation, in red). The common precursor 2,5-DMPA could also be synthesized from 2,5-dimethoxyacetophenone by a Willgerodt-Kindler reaction type25. Step 4 is the final HCl precipitation followed by washing and drying. Doubling the amount of HBr (step 1) led to incomplete demethylation and the extra formation of 2,5-dihydroxyphenylacetaldehyde (~ 6%) identified from the HPLC-DAD spectrum (λmax 292 nm) and the EI-MS profile (molecular ion [M + 2TMS] at m/z 294, characteristic fragments [M – CHO] at m/z 265, and [M – CH2CHO] at m/z 251), similarly to the NIST data bank and previous data34. In step 2, the addition of sulfite (Na2SO3)25 was unnecessary because the solution was immediately buffered to 6.8 and the polymerization by the laccase followed (step 3). The alkaline opening of the lactone was essential, indeed the rMt laccase was unable to open the lactone nor demethylate 2,5-DMPA at pH 6.8, even after several days of agitation. BQA, 1,4-benzoquinone acetic acid; gentisaldehyde, 2,5-dihydroxybenzaldehyde; gentisyl alcohol, 2,5-dihydroxybenzyl alcohol; 2,5-DMPA, 2,5-dimethoxyphenylacetic acid; 2,5-DMAPO, 2,5-dimethoxyacetophenone.

At this time, no marketed pyomelanin exists, and a method to furnish acceptable quantities of pigment became necessary. We have therefore developed a large-scale and low-cost production process by reconsidering the chemical synthesis of HGA on the one hand, and the use of laccase on the other. From this optimized enzymatic process, the resulting pigment (PyoENZ) and its chemical structure and properties had been examined. For comparison, bacterial pyomelanin (PyoBACT) from an induced Halomonas culture, the bacterial process, and that issued from the HGA autoxidation (PyoCHEM), the chemical process, was also extensively characterized. Furthermore, the mechanism of HGA polymerization was re-evaluated with a lot of care.

Results

Development of an enzymatic process (PyoENZ)

To produce high quantities of pyomelanin, appropriate chemical synthesis of HGA has been combined with a polymerization step by a selected laccase in an on-line process (steps 1 to 4, Fig. 1). The first part of the adapted synthesis of DeForrest Abbott and Doyle-Smyth25 yielded pure HGA-lactone (step 1, ~ 99% yield) as controlled by HPLC and GC-MS (see spectroscopic data in Methods). The alkaline hydrolysis of the lactone was followed by immediate buffering at pH 6.8 (step 2) and the addition of the rMt laccase extract (step 3) that reacted in two successive stages, the formation of BQA and the polymerization (step 3). In the final step 4, the polymer was precipitated, washed, and dried. The 2,5-DMPA as the starting molecule of the process could be prepared from 2,5-dimethoxyacetophenone25, four times less expensive according to various suppliers. Finally, the optimal yield was reached with 40 mM HGA (final conc.) or HGA-lactone equivalent, 17–22 U (~ 23–30 µL) of rMt laccase extract per mL of reaction volume, at pH 6.8 for 24 h agitation (Fig. 2S and 3S). A temperature of 50 °C modified the polymerization rate but did not improve the yield at the end of the incubation time that must be 25 h (Fig. 4S). In these conditions, at 30 °C, the process yielded 1.25 ± 0.11 g of dried PyoENZ per g of 2,5-DMPA (mean of 3 experiments).

Figure 2
figure 2

13C Cross-Polarization Magic Angle Spinning (CP-MAS) solid-state NMR spectra of the three pyomelanin. The peaks area allowed us to estimate gentisyl alcohol at ~ 9 to 10% and gentisaldehyde at ~ 2 to 3% in PyoENZ and PyoBACT. The loss of carboxylic moieties observed on the PyoCHEM structure (ratio 1/10, black line) was explained by a partial degradation due to the alkaline conditions during the polymerization. Spectra were recorded on an Avance III spectrometer (BRUKER BIOSPIN GmbH, Germany) operated at the Larmor frequencies of 400.43 MHz and 100.70 MHz on 1H and 13C nuclei, respectively, by using a 4 mm cross-polarization magic angle spinning (CP-MAS) probe head. The zirconia rotors were filled with 80 mg of fine powder polymer or standards. 2048 scans were used to acquire the 13C spectra, the acquisition time was 28.7 ms. The 1H 90° pulse length and the power level were 3.8 s and 80 kHz, respectively. The spectral width was 35.7 kHz and 2048 points were acquired to describe the free induction decay. A two-pulse phase modulation (TPPM) proton decoupling (75 kHz) was used during the 13C acquisition. Spectra were externally referenced to the carbonyl peak of glycine at 176.03 ppm downfield of TMS. No line broadening was applied. All the spectra were acquired using the same receiver gain. sh, shoulder.

Production of pyomelanin (PyoBACT) by an induced wild Halomonas strain

A bacterial strain able to compete with the enzymatic process (PyoENZ) in terms of production yield, was sought. The strategy consisted to select a Halomonas species among a large collection, like our previous studies32,33,34. Phenolic compounds in the medium were identified and controlled along with the growth of the induced cultures, the strains preferentially utilized the aromatic over glucose. These halophile bacteria easily grow and have been shown to produce dihydroxy phenols from 4-hydroxyphenylacetic acid (4-HPA), such as HGA in H. olivaria32,34, H. venusta, H alkaliphila, and 3,4-dihydroxyphenylacetic acid (3,4-DHPA) in H. alkaliantartica, H. neptunia, H. sulfaedris (this work), and H. sp. HTB2435, through routes 2b and 3, respectively (Fig. 1S). H. titanicae is a γ-proteobacterium isolated on the Titanic wreck, its genome now entirely available36, and has been selected for the most intense brown-black color from 5 mM 4-HPA supplemented cultures measured by the A400 nm (this work). The suspected presence of pyomelanin was first confirmed by identification of HGA (λmax 290 nm) only in the exponential phase, but not 3,4-DHPA or other dihydroxyphenylacetic derived compounds, by RP-HPLC-DAD and GC-MS of the TMS-derived metabolites, showing a matched fragmentation spectrum with that of the HGA standard. The strain could not grow in the presence of L-Tyr and was unable to metabolize 2-HPA or 3-HPA, hence suggesting that a 4-HPA-5-hydroxylase or a 4-HPA-6-hydroxylase were not implied, respectively. We concluded that H. titanicae was able to produce pyomelanin by direct conversion of 4-HPA to HGA through a 4-HPA-1-hydroxylase (4-HPAH-1, route 2b, Fig. 1S). Following this, pyomelanin production has been optimized. Because 5 mM 4-HPA was rapidly consumed in 2 days and served as an inducer of 4-HPAH enzymes34,35, successive additions of well-defined amounts of 4-HPA at different culture times were carried out by following an experimental design procedure (see Methods). Finally, pyomelanin was overproduced in a 500 mL medium by adding 5 mM 4-HPA at starting, then 10 mM after 3 days, in a total culture time of 6 days. In these conditions, H. titanicae was able to furnish 0.55 ± 0.09 g PyoBACT per Liter of culture, a mean of three independent experiments. Relative to the total amount of 4-HPA added, the recalculated yield was 0.241 ± 0.04 g PyoBACT per g of 4-HPA.

Production by chemical autoxidation (PyoCHEM)

While pyomelanin issued from the HGA autoxidation has been commonly used2,28, the reaction has never been optimized to date. In presence of the transition metal Mn2+ to enhance the catalysis26, an (HGA)/(Mn2+) ratio of 20 for an optimal pyomelanin yield was obtained (see Methods). By applying this ratio, the developed on-line process (Fig. 1, steps 1–2′-3′-4) provided 0.317 ± 0.031 g PyoCHEM per g of 2,5-DMPA (mean of 5 experiments), a yield four times lower than that of the enzymatic (PyoENZ) and higher than the bacterial (PyoBACT) process (summarized in Table 2). Despite this, the production of PyoCHEM remains interesting because the cheapest and easy to implement for use on a laboratory scale.

Structural data of the three pyomelanin

Better than 1H-NMR, solid-state 13C-NMR analyses of polymers can provide not only structural features through the resonances of the monomers but also the types of bindings. Pyomelanin issued from the three developed processes, PyoENZ, PyoBACT, and PyoCHEM were analyzed by solid-state 13C CP-MAS at their optimal signal resolution in conjunction with FTIR experiments.

Solid-state 13C CP-MAS NMR

Spectra were cumulated in Fig. 2, and chemical shifts summarized in Table 1 along with those of pure HGA analyzed in the same conditions. The three spectra exhibited common, typical, and prominent signals in slightly varied positions, at δ 172–173.4 ppm that corresponded to the unprotonated carbon in C-O/C = O of the carboxylic group, then at 149.3–149.4 of the unprotonated carbon (suggested C5) of the ring bearing the -OH group, with shoulders at 143.4 for the three pyomelanin (suggested C2), and at 118–119 ppm provided by the ethylenic and protonated carbons of the ring (-CH = C-) together in broadband. Less high signals at 33.0–34.8 ppm observed on the three structures represented the saturated aliphatic carbons (-CH2-) of the acetic acid moiety. From the three 13C solid-state NMR spectra, the main differences are in the region around δ 45–78 ppm, precisely at 52.5 and 67.9 (larger) ppm in PyoENZ, and 52.5 ppm alone in PyoBACT, whereas these two shifts are absent in PyoCHEM (Fig. 2). They suggested secondary reactions during the biological BQA polymerization that did not occur during autoxidation of HGA in abiotic and alkaline conditions. By comparison to standard molecules analyzed in parallel, the δ 52.5 ppm shift corresponds to the bi-protonated carbon of the ethanolic moiety (-CH2-O-) from 2,5-dihydroxybenzyl alcohol (gentisyl alcohol). Besides gentisyl alcohol, we also noted minor peaks at δ 190.5 and 191 ppm in PyoBACT and PyoENZ respectively, absent in PyoCHEM, and ascribed to an aldehyde group of the end-product 2,5-dihydroxybenzaldehyde (gentisaldehyde) (Table 1). Gentisyl alcohol and gentisaldehyde resulted from a decarboxylation reaction extensively detailed in Fig. 1. With a lot of precautions because solid-state NMR was a semi-quantitative tool, the relative level of the decarboxylation products in the polymers was deduced from areas of the corresponding peaks (Fig. 2), and approximately evaluated at 11–13% (gentisyl alcohol 9–10% + gentisaldehyde 2–3%), these two compounds could not be identified by FTIR. Besides, low signals visualized at δ 17.2–23.1 (PyoENZ) and 17.4–23.9 ppm (PyoBACT) were attributed to lipid residues provided by the enzyme extract and the culture medium, respectively. The broad signal at δ 67.9 ppm present in PyoENZ only had been assigned to the hydroxylated 13C of a saccharide moiety (> C-OH) also brought by the laccase extract, whereas it was absent in PyoBACT probably because the H. titanicae medium was not supplemented with glucose. Importantly, the area ratio of the 170/118 ppm resonances for each pyomelanin (Fig. 2, data framed) indicates a correct -CH2-COOH substitution for PyoENZ and PyoBACT with a value of 1/6, whereas a loss of the carboxylic moiety on PyoCHEM structure (ratio 1/10) has occurred. More information on the polymer assembly was necessary to elucidate the mechanism of polymerization and the types of linkage between the rings, i.e. Car-Car (aryl carbon) or/and Car-O-Car (aryl ether) linkages.

Table 1 Summary of the 13C CP-MS solid-state NMR chemical shifts and their corresponding assignation for the three pyomelanin pigments, and comparison with standards.

FTIR analyses

PyoBACT and PyoENZ exhibited very similar FTIR and 13C-NMR spectra, hence the study was focused on the PyoENZ and PyoCHEM absorptions (Fig. 5S) noting that the spectrum of PyoCHEM was better resolved in reason to its less high Mw (2,300 Da, Table 2). The peaks at the following wavenumbers and their corresponding structures included the bands for PyoENZ and PyoCHEM, respectively at (i) 3401 and 3278 cm−1 (broad) indicative of the –OH stretch of polymeric structures; (ii) two smaller bands for each compound at 2960 (PyoENZ) and much more intense at 2925–2927 cm−1 (PyoCHEM), which corresponded to stretching vibrations of the aliphatic Car–H groups; (iii) 1711 and 1720 cm−1 quite resolved here and ascribed to carbonyl stretching (C=O) of the -COOH group, these bands were however absent on other microbial pyomelanin29,37; (iv) 1623 and 1656 cm−1 absorptions that were described as typical for aromatic C=C conjugated with C=O groups (quinones), with a stronger response in PyoCHEM; (v) 1384 and 1385 cm−1 (both minor) would be assigned to the O–H bond of the hydroxyl groups attached to the ring; and (vi) strong bands at 1197 (PyoENZ) and 1222 cm−1 (PyoCHEM) of the phenolic-OH links.

Table 2 Summarized chemical and biological properties of pyomelanin and commercial melanin.

Presence of N in PyoENZ and PyoBACT

Especially, a reaction of substitution on the C4 position of the BQA ring by primary and secondary amines had been reported38, such substitutions might occur in biological systems. Here, the volume of the laccase extract added for the PyoENZ synthesis seemed insignificant, hence it remained difficult to look for amide or amine bonds from polymers, especially when they are minor. These C-N absorptions were generally encountered at δ 155–180 ppm (amides formed from the carboxylic moiety) and 135–145 ppm (aromatic amines) in 13C NMR, mainly at 3000–3500 cm-1 (N-H stretching vibrations of aromatic amines) in FTIR, thus drowned in those of the major functional groups. Faced with this inability to detect traces of nitrogenous derivatives by NMR and FTIR, elemental analyses of the three pyomelanin were carried out and showed the presence of N in PyoENZ (2.75%) and PyoBACT (3.65%), as expected none in PyoCHEM, and higher in the indole-based melanin MelSYNTH (6.34%) and MelSEPIA (6.31%) (Table 2). The presence of N in PyoENZ and PyoBACT is due to amino acids and amines linked on C4 of the HGA rings and provided by the rich laccase extract and the components of the H. titanicae culture medium, respectively.

Linkage determination

Interestingly, the FTIR spectra showed absorption at 1534 cm-1 strongly present in PyoCHEM (Fig. 5S, red) and absent in PyoENZ (blue) and PyoBACT. This resonance did not correspond to amides and was rather ascribed to aromatic Car-H. From this remarkable difference, it has been established that PyoENZ contains much less Car-H free, which means much more Car-Car linkages than PyoCHEM. As an important finding from the three pyomelanin 13C NMR spectra, Car-O-Car (aryl ether) linkages were absent (Fig. 2), the related signal generally resonates at around δ 160–167 ppm39,40. Hence, the three HGA polymers were assembled by Car-Car linkages only.

Alkaline-H2O2 oxidation assays

This treatment has also been tried on the three pyomelanin and the commercial melanin41 (Table 2). While hydrolyzed MelSYNTH and MelSEPIA melanin led to the two expected degradation products similarly to the literature41,42, pyrrole-2,3-dicarboxylic acid (PDCA, an indicator of DHI-derived units) and pyrrole-2,5,5-tricarboxylic acid (PTCA, of DHICA-derived units), any compound has been detected from the three hydrolyzed pyomelanin by LC(DAD)-MS analyses (see Table 2). Thus, pyomelanin could not be hydrolyzed by such peroxide treatment, even after doubling or lowering the peroxide concentration. A pyrolysis-GC-MS coupling method had been developed to analyze pyomelanin from Penicillium chrysogenum43 but reported too much heterogeneity to obtain uniform results between samples. This method utilizes heat to break the polymer into smaller fragments, such as 4-methoxybenzene acetic acid, 4-methoxybenzene propanoic acid, and other minor phenolic compounds, but not HGA. Unfortunately, this technique failed in PyoENZ, PyoBACT, and PyoCHEM with any identifiable compound.

Physicochemical properties (summarized in Table 2)

All pigments (3 pyomelanin, 2 commercial L-Dopa melanin MelSYNTH and MelSEPIA) are insoluble in neutral or acidic water as well as many usual organic solvents, entirely soluble in alkaline media such as NaOH (0.05 N minimal conc.). Exceptionally, all the pigments are soluble in DMSO at a concentration that does not exceed 0.5 mg/mL after 24 h agitation. Solubility in H2O was not improved after 2 days at 80 °C. As solid form and/or solubilized in alkaline solutions, PyoENZ, PyoBACT, and PyoCHEM were stable until 80 °C for 3 days (max. tested) with no degradation products detected by RP-HPLC, and GC–MS analyses, near size modification by GPC/SEC. Molecular weights (Mw) of the three HGA-pigments were successfully determined and have been found at 5,400 Da (dispersity Ɖ 15.3) for PyoENZ, 5,700 Da (Ɖ 11.9) for PyoBACT, and a less high Mw at 2,300 Da (Ɖ 6.64) and 2,000 Da for PyoCHEM and MelSYNTH (Fig. 6S, Table 2), explaining why PyoCHEM and MelSYNTH were more rapidly solubilized in DMSO than the others. These Mw data were very close to those resulting from the elemental analyses (Table 2), indicating that these pigments were sufficiently purified by successive water and ethanol-washings.

Antiradical properties

The scavenging ROS activity was studied for PyoENZ, comparatively to the standards MelSEPIA and MelSYNTH. UVA induces damage by directly transferring energy or indirectly through ROS generated as primary and secondary radiolytic products44. Therefore, the protection by melanin pigment against UVA may be due to their ability to scavenging ROS in the cells. To prove this, a fluorescein-derived compound (DCFH-DA) was used to detect the generation and change of ROS in UVA-visible irradiated keratinocyte cells. Indeed, keratinocytes are a source of ROS that may affect neighboring skin cells, such as melanocytes, and influence the process of melanogenesis or contribute to the progression of vitiliginous lesions. Fluorescence measurements showed that PyoENZ effectively scavenged ROS generated by UVA-visible light in the test system with an IC50 of 82.2 ± 5.6 µg/mL, while IC50 of MelSYNTH (284.1 ± 12.3 µg/mL) was higher and that of MelSEPIA very far (Table 3). Thus, the amount of ROS in the cells decreased as the concentration of PyoENZ increased, much more efficiently than the concurrent pigment MelSYNTH.

Table 3 Effect of PyoENZ on scavenging ROS generated by UVA irradiation on keratinocyte cells.
Figure 3
figure 3

Fe3+ reduction by pyomelanin issued from the three processes (PyoENZ, PyoBACT, PyoCHEM), and comparison to the commercial melanin (MelSEPIA, MelSYNTH). HGA and ascorbic acid were used as positive controls. The Fe3+-reducing activity was ada from other methods17,18,62. Briefly, 400 μM ferrozine and 120 μM anhydrous FeCl3 (final conc.) were extemporaneously mixed in a Tris-HCl 25 mM buffer pH 7.5 (solution A). Then, 5 μL (50 µg) of the melanin stock solutions, each at 10 mg/mL in NaOH 0.05 N, was added in 1 mL of A in closed glass tubes. Blanks were prepared identically without melanin. Mixtures were incubated for 12 h at room temperature and the developed color was measured at 562 nm. As positive controls, 10 µL (44 µg) of ascorbic acid 25 mM solution, and 20 µL (50 µg) of HGA 15 mM, which have defined reduction activity, were also mixed with 1 mL A, incubated, and measured identically. To quantify the activity, a standard curve was generated with known concentrations of ferrous sulfate complexed with ferrozine (solution A), a stock solution of FeSO4,7H2O 3 mM in milliQ-H2O used. After correction, the concentration of Fe2+ varied from 0.92 to 13.8 µg, i.e., 6 to 90 µM, and a typical standard equation was: A562 nm = 0.026 x [Fe2+ (µM)] + 0.0093. All values were expressed as a mean of three independent experiments, SD < 5% not given to lighten the figure. These experiments suggest that the reducing capacity of HGA is lost after polymerization, and ascorbic acid remains the stronger reducing agent which is however degraded on time.

Figure 4
figure 4

The proposed mechanism of HGA polymerization by the laccase or in abiotic conditions, giving the most probable structure in (A) and the most active radical reactions detailed in (B). These two figures show the configurations of the Car-Car links present in the three pyomelanin structures, whereas Car-O-Car (ether) links are absent as demonstrated by 13C solid-state NMR (see text). In these structures, gentisyl alcohol (major) and gentisaldehyde (minor) issued from the decarboxylation mechanism (laccase process, bacteria) are supposed to be incorporated into the polymer in the same manner as HGA radicals at locations of the chain that could not be determined at this time.

The DPPH-antioxidant activity was rarely reported due to the insolubility of the pyomelanin in organic solvents, and because the stable DPPH reagent reacts at slightly alkaline pH values. The assays were carried out on the three HGA-pigments, along with the two standards (MelSEPIA, MelSYNTH) and common antiradical agents such as Trolox, ascorbic acid, and propyl gallate, all prepared in DMSO. Figure 7S-A and 7S-B indicated that PyoENZ (EC50 27.5 µg/mL) and MelSYNTH (EC50 25.9 µg/mL) have an antioxidant activity equivalent to that of ascorbic acid (29 µg/mL), as already reported for pyomelanin isolated from Pseudomonas stutzeri strain BTCZ10 and Pseudoalteromonas lipolytica BTCZ2845,46. The degradation of pyomelanin by enzymes or microorganisms has never been described to date, whereas ascorbic acid is rapidly metabolized and was thought to act as a pro-oxidant when the glutathione pool is depleted47, a feature that must also be controlled in the case of pyomelanin. Barely better than PyoENZ, PyoCHEM EC50 was 20.0 µg/mL, while EC50 PyoBACT was found much higher at 130.0 µg/mL (Fig. 7S-A). Whatever, PyoENZ, PyoCHEM, and PyoBACT exhibited much higher DPPH-antioxidant activities than pyomelanin isolated from the Yarrowia lipolytica strain W29 (EC50 230 μg/mL48), and far from eumelanin from Sepia officinalis (MelSEPIA, > 300 µg/mL, this work) and the synthetic butylated hydroxytoluene (BHT, EC50 722 μg/mL49). Although the trihydroxylated benzoic ester, propyl gallate (EC50 4.2 µg/mL) (Fig. 7S-B), was one of the leading dietary antioxidants, it induced DNA damages50; BHT was also found cytotoxic51, hence their use notably in the food industry became restricted.

Electron-transfer efficacy

By an adapted ferrozine assay, PyoENZ, PyoCHEM, and MelSYNTH exhibited equivalent and highest Fe3+-reducing activity among the five polymers tested (Fig. 3). From these data, the equivalent Fe3+-reducing activity of PyoENZ and PyoCHEM could not be explained, while PyoENZ and PyoCHEM have a different Mw (Table 2), thus none the same number of -OH and carboxylic groups, and even if gentisyl alcohol and gentisaldehyde (at ~ 11 to 13%) are present in PyoENZ structure only. Comparatively to MelSYNTH (100%), the reducing activity in decreasing order was PyoENZ (96), PyoCHEM (95), and to a less extent PyoBACT (54) and MelSEPIA (34). Because PyoENZ has the best production yield and is dedicated to potent applications, its Fe3+-reducing activity was evaluated at 1.73 µM per hour related to 50 µg of pigment, i.e. 5.30 ng Fe2+/h/µg.

Cytotoxicity

For applications with pyomelanin as an ingredient for cosmetics or pharmaceutical preparations, cytotoxicity toward human keratinocytes has been evaluated by the vital dye NR penetration technique, from pigment prepared in alkaline solutions at dilutions which in no way modified the pH of the assay. Keratinocytes are the most abundant cells of the epithelial layer of the skin and are used as a part of the 3D skin model for the assessment of the toxic hazard of cosmetic ingredients. No reduction of the metabolic activity of the cells was observed as compared to the non-treated cells, thus formally postulating the absence of toxic effect on skin cell metabolic activity for PyoENZ, PyoBACT, PyoCHEM, MelSYNTH, and MelSEPIA, until 500 µg/mL (Table 2). Furthermore, using the normalized OECD protocol commonly used for cosmetology product evaluation, the three pyomelanin and the two standard melanins were found non-phototoxic (PIF < 2) (Table 2).

Discussion

The laccase process is the most efficient provider of pyomelanin

Comparison of three realistic strategies by optimized production of HGA autoxidation (PyoCHEM), induced bacterial culture (PyoBACT), and for the first time using a recombinant laccase (PyoENZ) was undertaken. PyoENZ has been obtained at the highest level, 1.25 g per g 2,5-DMPA, a yield > 1 g/g due to compounds linked and brought by the concentrated enzyme extract. This procedure meets all the criteria to design a large-scale prototype, high-efficient, cheapest, with mild conditions, and without sterility constraints that are essential in the case of microbial cultures. HGA-lactone was easily prepared from 2,5-DMPA, or even from 2,5-dimethoxyacetophenone to reduce the costs by an additional reaction of Willgerodt-Kindler25. Despite the great number of extensive works on pyomelanin-producing microorganisms, to date there have been only three reported quantifications of the pigment, first with the wild yeast Yarrowia lipolytica that furnished 0.035 g/L of culture52, second 0.173 g/L culture of the Shewanella algae BrY strain supplemented by 2 g of L-Tyr/L14, and third 0.35 g/L by random mutagenesis of Pseudomonas putida19. In this work, an induced culture of H. titanicae was shown to convert 4-HPA to HGA by a 4-HPA-1-hydroxylase (4-HPAH-1) at the best microbial yield to date, 0.55 g/L culture, a feature confirmed by the presence in its genome of the related hpaH/C genes (unpublished). Such bioconversion generally occurred with less energy consumption, and for these reasons more efficiently. It seems reasonable to assume that the bacterial (PyoBACT) and the chemical (PyoCHEM) processes will never be able to compete with the laccase process (PyoENZ) in terms of production, except maybe by developing a recombinant overproducing microorganism. From these results, the ability of H. titanicae to synthesize pyomelanin from 4-HPA and the property of the pigment to reduce Fe3+, raise the question of the survival of the bacterium at 4,000 m depth by maintaining a Fe3+/Fe2+ ratio.

A few remarks are worth noting about the oxidation of HGA. Besides the biological implications of metal-catalyzed oxidations, true autoxidation of biomolecules does not occur in biological systems, instead, this autoxidation is the result of transition metals bound to these biomolecules53. By analyzing the PyoCHEM structure, surprisingly the 13C solid-state NMR spectrum revealed an unexplained loss (~ 40%) of carboxylic moiety during the alkaline Mn2+-autoxidation of HGA without observable by-products of this degradation and hence contributes to the low pyomelanin yield. To date, the in vitro polymerization of HGA by a laccase has never been studied before. Here, the rMt laccase had been found to efficiently catalyze the HGA polymerization in terms of yield, and still confirmed the involvement of these oxidases in biological environments. It should be noted that pyomelanin-forming bacteria generally grow at pH 6–7, while the autoxidation is optimal at pH 8–9, one more element in favor of the laccase(s) action in living cells. The rMt enzyme supplied as a rich and concentrated extract is largely available and one of the cheapest in the market. Partial purification by ultrafiltration of the rMt extract would be an additional stage unnecessary. Indeed Aljawish et al.54 showed that, if the brown color decreases after UF (⁓90%), it eliminates only 2.5-fold of total proteins and the specific activity of the UF-enzyme increased by only 2.1-fold. Other laccases had also been assayed in parallel. At their optimal parameters, we evaluated that the Trametes versicolor enzyme furnished ~ twofold less pyomelanin than rMt, while the purified recombinant Pycnoporus cinnabarinus laccase gave a quite similar yield, i.e. 1.1–1.2 g pyomelanin per g of substrate, at pH 5 in an acetate buffer.

The molecular weight of pyomelanin rarely reported was first evaluated by GPC/SEC at 3,000 Da for the pigment of the bacterium Alcaligenes eutrophus, and at 1,700 Da for autoxidized HGA, however, using unconventional PEG/PEO standards29. Turick et al.14 estimated the size of Shewanella algae BrY pyomelanin ranging from 12 to 14 kDa, however by high-speed sedimentation and with proteins for calibration. In this work and as a suitable method in an alkaline eluent, the optimized processes led to close Mw of 5,400 and 5,700 Da for PyoENZ and PyoBACT, respectively (Table 2), a size much higher than those of laccase-synthesized polymers of catechol (Mw 1,268 Da), resorcinol (1,489 Da), and hydroquinone (1,157 Da)27.

Biological pyomelanin is a Car-Car assembly polymer that contains two decarboxylation-issued products

Because alkaline-H2O2 hydrolyses and pyrolysis experiments failed, the chemical structure of the three pyomelanin was determined by 13C solid-state NMR, and partly confirmed by FTIR analyses. Like the hydroquinone polymerization27, Car-Car bindings between the rings predominated in PyoENZ, PyoBACT, and PyoCHEM, a finding deduced from the absence of Car-O-Car (ether linkages) resonance in the NMR spectra of these polymers. The reactions that govern the polymerization of HGA by the rMt laccase were proposed in Fig. 4A and showed two main suggested assembly modes, C4-C6 (α-bindings) and C3-C6 (β-bindings), giving preference to the C3-C6 mode because of less subject to steric effects. Based on the NMR data, it was not possible to differentiate between the eight possibilities (Fig. 4A). The mechanisms of polymerization through radical reactions have also been proposed in Fig. 4B, considering the high reactivity of the primary phenoxy radicals in favor of aryl radicals and still showing C3-C6 and C4-C6 linkages as the most probable structures for pyomelanin. In any case, analytical techniques are still not able to deliver the exact structure and the location of the minor HGA derivatives in the polymer, this is the most problematic for all melanin and especially pyomelanin. Nonetheless, there is still to understand the mechanism of polymerization of HGA, particularly the relationships with the laccase structure. In this work, we notably reported a biological decarboxylation from BQA and caused by the action of the rMt laccase or suggested bacterial oxidase(s) (Fig. 1). Such a mechanism led to the formation of gentisyl alcohol and gentisaldehyde representing about 11–13% of the total components, and which polymerized together with BQA. Until today, HGA decarboxylation was attributed to an abiotic reaction from BQA at acidic pH (near 4–5), forming gentisaldehyde as the major product along with minor gentisyl alcohol34. In this work, PyoBACT and PyoENZ contained both products, but in reverse order of level, gentisyl alcohol (major) and gentisaldehyde (weak compound). No decarboxylation was observed during the abiotic and alkaline synthesis of PyoCHEM.

The pyomelanin PyoENZ for multiple applications

In addition to a DPPH-antioxidant activity equivalent to ascorbic acid, a high thermostability over time, a non-degradability in cells, PyoENZ efficiently scavenges ROS from irradiated human keratinocytes much better than the concurrent MelSYNTH (Table 3). Comparatively and with a similar technique, 400 µg/mL of L-Dopa melanin isolated from Pseudomonas maltophilia has been reported to almost scavenge ROS totally from UVA-induced fibroblast cells55. Human eumelanin and pheomelanin photogenerate ROS meanwhile they photoconsume O2 and are protective against skin cancer56. Nevertheless, they photochemically generate melanin degradation products that are responsible for sunlight-induced melanoma formation by inducing cyclobutane-pyridine dimers (CPDs) from DNA57. In contrast, strong irradiation of PyoENZ in solution did not generate degradation products, UV-visible spectroscopy, GPC/SEC, and RP-HPLC being reliable techniques to determine that PyoENZ is also a photostable polymer. At first glance, the two decarboxylation products in PyoENZ and PyoBACT structure did not seem to influence the Fe3+-reducing activity (Fig. 3). In any case, ferric-reducing activity may be considered as a marker of the redox cycling nature of pyomelanin, a property that might be used to conduct electricity like an electronic-ionic hybrid conductor. It was advanced that only a few femtograms per cell were assumed to be enough amount for electron-transfer in bacterial systems3,14,16. Consequently, PyoENZ could be exploited as a hyperthermostable and Fe3+-reducing agent, and for bioelectronic applications better than melanin58. As an evident cosmetic ingredient and consistently with recent reports on microbial pyomelanin from Yarrowia lipolytica48 and Pseudoalteromonas lipolytica BTCZ2846, all tested at a 100 µg/mL, PyoENZ was found non-cytotoxic and non-phototoxic on keratinocyte cells, until 500 µg/mL.

Conclusions

Pyomelanin issued from the three processes has different properties, giving a large priority to PyoENZ that can now be produced in interesting yield and at low cost. The pigment efficiently scavenges ROS, exhibits high DPPH-antioxidant activity, is non-degradable, photostable, non-toxic, and can be stocked indefinitely without any precaution. As a representative pigment of microbial pyomelanin, PyoENZ becomes an available standard for laboratories, might be used for applications that require extreme conditions, as an electron-transfer agent, why not for energy storage, and exploited for skin protection, assuming it cannot penetrate the blood skin vessels.

Methods

Chemicals and enzymes

Solvents of mass spectrometry grade were supplied by BIOSOLVE (Dieuze, France), media for human keratinocytes, and mouse fibroblasts cultures from DUTSCHER (Brumath, France), main chemicals including standard melanin from SIGMA. Natural melanin (MelSEPIA, reference M2649) consists of purified eumelanin from the ink of Sepia officinalis. Synthetic melanin (MelSYNTH, M8631) is an L-Dopa melanin obtained from L-Tyr in presence of H2O2. HGA and HGA-lactone were used as standards for HPLC and the GC-mass data bank. The Aspergillus sp. laccase (SAE0050) consisted of a highly concentrated and brown miscible-water solution (density 1.15 g/mL, stored at 4 °C) obtained by submerged fermentation of the recombinant Myceliophtora thermophile laccase expressed in Aspergillus oryzae. This enzyme originally furnished by Novozym under reference 51,003, was re-named here ‘laccase rMt’. Purified laccases from Pycnoporus cinnabarinus (recombinant, a gift of The Fungal Biodiversity and Biotechnology Laboratory, Marseille59) and Trametes versicolor (SIGMA, 38429) were also used.

Halomonas strain selected and growth conditions

The strain Halomonas titanicae was provided from the DSMZ collection (Germany), isolated and taxonomically characterized in 201043, and compared in our laboratory among a large collection of Halomonas spp.32 The strain was grown in a shaker (130 rpm) at 30 °C in a basal medium containing (in g/L), yeast extract 1.0, NaCl 20, KH2PO4, K2HPO4 0.6, NH4Cl 1.0, MgCl2·6 H2O 10, CaCl2·2 H2O 0.1. The pH was adjusted to 7.0 with a 4 N NaOH solution. Aliquots (25 and 500 mL) were dispensed into flasks and sterilized by autoclaving at 120 °C for 20 min. Ca- and Mg-chloride stock solutions were sterilized separately, and the accurate volumes were added to the medium. L-Tyr and 4-hydroxyphenylacetic acid (4-HPA) stock solutions (250 mM in milliQ-H2O, neutralized, heated moderately, sterilized by 0.2 µm pore size filtration) were added before inoculation at 5 mM final concentration. The strain was pre-cultivated twice for 2 days each, in 25 mL of the same saline basal medium containing either L-Tyr or 4-HPA. The preculture served as inoculum at 10% (v/v) for the culture in 500 mL volume that was agitated at 150 rpm, until the A400 nm no longer changed. To overproduce pyomelanin, 500 mL cultures supplemented by repeated addition of 4-HPA amounts were carried out using the experimental design AZURAD software (a company of Marseille). The 8 experiments resulted from the defined parameters, the response Yi (mass of pyomelanin per Liter of culture), and the 6 entry parameters, X1 for the 4-HPA concentrations added (2, 5, and 10 mM), and X2 for the time of supplementation (at 0, 2 or 3 days of growth). An experimental domain of cubic form was chosen and a second-degree polynomial model applied60.

Process for the production of pyomelanin (PyoENZ) by the rMt laccase

The first part of the procedure consisted of an adapted HGA synthesis25. The second part is the polymerization step by the rMt laccase. The starting compound 2,5-dimethoxyphenylacetic acid (2,5-DMPA) 5 g was solubilized in 40 mL of 48% HBr and refluxed gently for 4.5 h in a 100 mL-bicol flask provided with a refrigerant maintained at 10 °C. The resulting deeply red solution was evaporated to dryness in vacuo, the residue (3.80 g, 99.7% yield, 99.8% purity) identified as HGA-lactone following its UV spectrum (λmax 232, 289 nm, bands slightly lower than that of HGA), elution in RP-HPLC (retention time 4.2 min), and GC–MS analyses of the TMS-derived compound (rt 16.3 min), similarly to the standard. In the second step of the procedure and typically, 1.0 g of HGA-lactone was dissolved by agitation in 130 mL hot milliQ-H2O (70 °C), stayed 3–5 min and few drops of NaOH 2 N added until pH 9.3 (pH-meter) to hydrolyze the lactone into HGA (in HPLC-DAD, rt 2.7 min, λmax 290 nm), complete ring-opening was ensured by analysis of a 5 µL sampling diluted 10 × in MeOH. Immediately after, 35 mL of Na-phosphate buffer 0.3 M pH 6.8 were added, the concentration of HGA and buffer at this stage was 40 mM and 65 mM, respectively. Once the temperature of the solution has reached 30–40 °C, 3–4 mL of concentrated laccase rMt were added (2250–3000 U in total), the enzyme activity was 750 U/mL (SD < 5%) as determined by the syringaldazine assay (see Fig. 2S, Additional information). Then the mixture was agitated at 130 rpm in dark at 30 °C for 48 h. The formed brown-black pigment was further precipitated by adding 34 mL of HCl 37% (2 N final concentration), agitated for 2 min, and stayed for 24 h, at ambient temperature in dark. The precipitated pyomelanin was centrifuged, washed with milliQ-H2O and ethanol, dried, and weighed as previously for PyoBACT and PyoCHEM (Fig. 1, step 4). The yield of the process was determined as a mean of three independent preparations from 2,5-DMPA. For optimal pyomelanin yield, laccase activity and HGA concentration to be used were determined in 4 mL glass vials tightly closed and containing 500 µL of Na-phosphate 100 mM buffer pH 6.8 (final 50 mM), 50 to 500 µL (5–50 mM) of HGA 100 mM stock solution in milliQ-H2O, 5–40 µL laccase rMt extract (3.75–30 U), and milliQ-H2O (qsp), in one mL total volume. Assays were incubated at 30 °C or 50 °C, at incubation time varying from 1 to 30 h, under 120 rpm agitation in dark. The enzyme activity was stopped by placing the tubes in a boiling water bath for 10 min, and pyomelanin content was evaluated by spectrophotometry (see below pyomelanin monitoring). Each point value resulted from triplicate tubes and a mean ± SD.

Bacterial (PyoBACT) and chemical (PyoCHEM) pyomelanin preparation

Bacterial cultures at the stationary phase were centrifuged (8,500 g, 30 min), pyomelanin (PyoBACT) in the supernatant was precipitated by the addition of 2 N HCl (final conc.), and the solution left to rest for 24 h, at room temperature in the dark. After centrifugation (8,500 g, 20 min), the brown-black pellet was washed successively with milliQ-H2O (3×) and ethanol (1×), centrifuged, dried at 70 °C for 2 days, weighed, and powdered as fine particles before storage in glass vials at room temperature. Chemical pyomelanin (PyoCHEM) was prepared from 2,5-DMPA (1 g, 5.1 mmol) that was demethylated by HBr (reflux) and giving HGA-lactone by rotative evaporation. The lactone was then dissolved in hot H2O identically to PyoENZ preparation (see previously), and the aqueous HGA (0.84 g, 98.1% yield, evaluated by HPLC with pure HGA as calibrant) formed by alkaline treatment at pH 9.3. Autoxidation of HGA was then continued in presence of 5 mM MnCl2, 4H2O, the solution agitated in dark for 3 days with a barrel at 30 °C, the pigment precipitated with 6 N HCl (final conc.), left to sediment for 12 h, and centrifuged (8,500 g, 20 min). The light-brown colored supernatant indicated the presence of many oxidized compounds that could not precipitate by increasing the acid until 10 N. After washing and drying, the pelleted PyoCHEM was weighed and stored as for the PyoBACT and PyoENZ pigments. To determine the optimal (HGA)/(Mn2+) ratio, concentrations of HGA (1–300 mM) and MnCl2 (0.5–20 mM) were assayed in the same manner, the black-brown solutions diluted 50 × in NaOH 0.1 N and absorbance read at 400 nm (A400 nm).

Homogentisic acid and gentisyl alcohol syntheses

Alkaline hydrolysis of 1.0 g of HGA-lactone in hot 130 mL H2O was immediately acidified until pH 5 with drops of HCl 37%, followed by the addition of 6.5 mL of a saturated NaCl solution (5% v/v final conc.). Then HGA was extracted 3 × in a funnel with AcOEt, the whole organic phase washed 1 × with milliQ-H2O, clarified with solid Na2SO4, filtered, and evaporated to dryness. To eliminate residual BQA, the dried HGA was dissolved in 0.1% HCOOH and applied on a glass column (20 mL Luer-lock tip syringe mounted with a vacuum flask and a pump) containing 10 cm3 of Lichroprep RP18 (from SIGMA) previously conditioned with MeOH and acidified H2O. After washing by 2 vol. of acidified H2O, HGA was eluted by a mixture of MeOH-acidified H2O (1:9, v/v), evaporated to dryness, and resulted in a 99.9% purity light grey HGA (yields ~ 70 wt%), as determined by RP-HPLC and GC-MS analyses, indicating that recrystallization was not necessary. As standard for NMR analyses, pure gentisyl alcohol was synthesized from gentisaldehyde by NaBH4-reduction in tetrahydrofuran (yield 49%)61, purity confirmed by GC-MS and 1H-NMR in d6-DMSO.

Cytotoxicity

The viability of cells exposed to melanin was expressed as the concentration-dependent reduction of the vital dye Neutral Red (NR) uptake in intracellular lysosomes. Assays were carried out with the three prepared pyomelanin and the two melanin standards (Table 2), all prepared at 10 mg/mL in NaOH 0.05 N (stock solution). Human epidermal keratinocytes neonatal cells were maintained in a complete keratinocyte serum-free medium (Panserin 412, from DUTSCHER) supplemented with bovine pituitary extract (30 µg/mL), recombinant epidermic growth factor (rEGF, 0.2 ng/mL), and an antibiotic cocktail of 10 U/mL penicillin-100 µg/mL streptomycin. Precultures were seeded into 96-well plates (0.2 mL per well) at 1.105 cells/mL concentration. After incubation at 37 °C (5% CΟ2) for 24 h until semi-confluent, the medium was decanted, replaced by 200 µL of complete medium containing the melanin (8 concentrations, 0–500 µg/mL), and cells were incubated again for 24 h. After removing the medium, cells were washed, placed into the NR medium (50 µg/mL NR in the complete medium), and incubated for 3 h (37 °C, 5% CO2). The medium was removed, cells were washed three times with 0.2 mL of HBSS (Hank's Balanced Salt Solution, from DUTSCHER) to eliminate the excess dye, and 50 µL per well of a distaining solution (50% ethanol, 1% acetic acid, 49% milliQ-H2O) was added. The plates were shaken for 15 min at room temperature in the dark. The membrane damage degree, i.e. the increase of released NR, was determined by the A540 nm in an Infinite M200 Pro (TECAN, Swiss) reader. The results obtained for wells treated with the pigment were compared to those of untreated (100% viability) and converted to percentage values. Cell viability was calculated as Viability (%) = [A540 (test well) — A540 (blank)] / [A540 (negative control) — A540 (blank)]. The concentration of the pigment causing a 50% release of NR as compared to the control culture (IC50, in µg/mL) was calculated by non-linear regression analysis using the Phototox v2.0 software (ZEBET, Germany).

Phototoxicity

The in vitro and normalized 3T3 NRU assay (OECD number 432) was used. Balb/c 3Τ3 mouse fibroblasts (3Τ3-L1, ATCC CL-173, from US type Culture Collection) were grown in DΜΕΜ supplemented with L-glutamine 4 mM and 10% of inactivated calf serum, seeded into two 96-well plates (0.1 mL per well) at 1.105 cells/mL concentration, and incubated (37 °C, 5% CΟ2) for 24 h until semi-confluent. The medium was decanted and replaced by 100 µL of HBSS (see before) containing the appropriate pigment concentrations (8 concentrations, 0–500 µg/mL), then cells were incubated (37 °C, 5% CO2) in the dark for 60 min. From the two plates prepared for each series of pigment concentrations and the controls, one was selected, generally at random, for the determination of cytotoxicity without irradiation (− Irr), and the other for the determination of phototoxicity with irradiation (+ Irr). For each set of experiments, a negative control (in HBSS) and positive control (chlorpromazine final concentrations from 1 to 100 µg/mL (− Irr) and 0.01 to 1 µg/mL (+ Irr), diluted in ethanol) were performed. The percentages of cell viability were calculated as previously (cytotoxicity). Irradiation was performed with a solar simulator Suntest CPS+ (ATLAS MATERIAL TESTING TECHNOLOGY BV, Lochem, Netherlands) device equipped with a xenon arc lamp (1100 W), a glass filter restricting transmission of light below 290 nm, and a near IR-blocking filter. The irradiance was 750 W/m2 corresponding to 4.5 J/cm2 for one-min irradiation (0.41 J/cm2 of UVA and 4.06 J/cm2 of visible light). The Photo-Irritation-Factor (PIF) defined by the ration IC50 (− Irr) / IC50 (+ Irr) was expressed to finalize the results. Based on validation studies (OECD 432 guideline), a test substance exhibiting a PIF < 2 predicts no phototoxicity, 2 < PIF < 5 a probable, and PIF > 5 a phototoxicity.

Photostability of PyoENZ in solution

It was evaluated on 4 mL glass-closed tubes containing 3 mL each of PyoENZ solution at 0.05, 0.1, and 0.5 mg/mL NaOH 0.05 N. The tubes were placed horizontally and irradiated in the Suntest CPS+ solar simulator, respecting the ICH Q1B guidelines (European Medicines Agency). A strong irradiance by the xenon lamp was maintained with light energy of 550 W/m2 during 1 h (i.e. 200 J/cm UVA-visible irradiation). Changes in the polymer structure were monitored by UV-visible spectroscopy from 200 to 700 nm and GPC/SEC (see Fig. 6S), comparatively to non-irradiated samples.

Metabolites identification, pyomelanin monitoring

Phenolic compounds along the three processes were identified by RP-HPLC-DAD and GC-MS according to our previous works33,34,35. To control the pigment formation during the bacterial culture and for optimization of the processes, the black-brown solution was diluted 20 and 50 × in NaOH 0.1 N (qsp 1 mL), respectively, and absorbance (A400 nm) read against the same alkaline reference2.