Abstract
Dynamically adjustable permanent magnet arrays have been proposed to generate switchable magnetic fields for pre-polarisation in Ultra-Low Field magnetic resonance imaging. However, the optimal switching dynamics of the pre-polarisation magnetic field as well as the energy requirements, mechanical forces and stresses during switching of the pre-polarisation field have not been evaluated. We analysed these requirements numerically and estimated the magnetic resonance signal strength and image quality for two practical switching modes in an instrument suitable for scanning the human head. Von Mises stress analysis showed that although magnetic forces were significantly higher for two specific rungs, the structural integrity of magnet rungs would not be compromised. Our simulations suggest that a significantly higher signal yield is obtained by switching off the pre-polarisation field with the angular velocity in each rung dependent on its location.
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Introduction
Permanent magnets have become a reliable and powerful magnetic field source without current flow1. Rare earth magnets, such as Neodymium magnets, can generate strong magnetic fields with exceptionally high temporal stability1,2 and are suited to applications in low field magnetic resonance imaging (MRI) in which high quality magnetic fields with field strengths between 0.1 and 0.5 T in a large field of view (FOV) are required. The benefits of strong permanent magnets are also exploited in ultra-low field (ULF) MRI systems (readout field < 10 mT) for sample pre-polarisation3,4,5. Previously described pre-polarisation techniques entail the temporary placement of the sample within a strong homogeneous magnetic field to increase its net magnetisation, followed by rapid translation of the sample into a weak magnetic field for signal acquisition. Such an approach is not feasible for human imaging due to the accelerations involved in moving the sample between high and low field locations5,6. Current human ULF MRI devices generate pre-polarisation fields by switching a strong current through resistive coils7,8,9. Such electromagnets considerably increase the power requirements of the system, limiting its portability.
Recently, we described dynamically adjustable cylindrical small permanent magnet arrays (Fig. 1a) to generate the magnetic fields required in ULF MRI. In this concept, we introduced the possibility of switching off the magnetic field from a cylindrical Halbach array enabling permanent magnets to be used to generate the pre-polarisation field. The switching is achieved through magnet rungs with freedom of rotation for each rung along its own axis. This work proposed that realigning the permanent magnets from a Halbach configuration to a tangential configuration resulted in near magnetic field cancellation10. In that work we built static prototypes to validate the “on” and “off” states of the pre-polarisation array. However, the feasibility of the dynamics of the switching transition and its mechanical requirements were not analysed. Given the fast switching times required to turn off the pre-polarisation field (< 100 ms)11 a numerical study to verify the feasibility of constructing such a mechanism is needed. Furthermore, during switching, magnet rotation results in temporal evolution and spatial variation in the magnitude, homogeneity and directionality of the magnetic field. The effects of magnetic field evolution during pre-polarisation switching and its effect on signal generation and image quality are yet to be evaluated. In this paper, we undertake these evaluations as they are critical for the understanding of the mechanical feasibility of the actuators and the efficiency of pre-polarisation. The studies described here deal with an ULF MRI instrument suitable for imaging the human head based on small permanent magnet arrays. We focus on two switching modes in a circular magnetic array, (a) one in which each magnet rung rotates with equal angular velocity, so that rotation stops at different times for different magnet rungs, and (b) one in which angular velocity varies with the location of the magnet in the array such that rotation of all magnets stops simultaneously. The effects of the switching modes on the temporal evolution and spatial distribution of the magnetic field, energy and force distribution, and generated MRI signal for a 3D digital Shepp-Logan phantom were evaluated. We also analysed the mechanical strains induced by the static magnetic forces and torques during acceleration/deceleration.
Materials and methods
Permanent magnet rung array design
Figure 1a shows the permanent magnet rung array for the ULF MRI instrument developed at the Centre for Advanced Imaging, The University of Queensland. The permanent magnet array responsible for the pre-polarisation field (Bp = 48 mT) is shown in green. Two outer nested permanent magnet arrays with the static Halbach magnetisation pattern generate the variable measurement field (Bm, Fig. 1a). For simplicity, we have omitted the single permanent magnet required to create the encoding magnetic field (Benc)12. Bm and Benc are of significantly lower magnitude than Bp and were excluded in the force and energy analysis. However, to simulate a realistic MRI signal, the measurement arrays were included in the COMSOL model to calculate an accurate Bm distribution.
We evaluated the magnet field evolution and mechanical forces and stress distribution for permanent magnet arrays (Fig. 1a) with a radius rA = 0.18 m and a total height ha = 0.3 m. The analyses of image quality and magnetic field evolution were performed for an array with 12 magnet rungs (see Fig. 1b). To evaluate the effect of magnet number on magnetic forces and torques, comparisons were made between arrays with 12, 16 and 20 rungs.
Each rung comprises a square tube of fibreglass reinforced polyester (Part 1, Fig. 1b), an electrical insulator known for its light weight, high bulk strength and stiffness, enclosing three commercially available Neodymium magnets sized 2.54 cm × 2.54 cm × 10 cm (part 2, Fig. 1b). The remanent magnetisation (Br) of each magnet was 1.45 T, oriented in the transverse (xy-) plane and perpendicular to the long axis of the magnet as illustrated in Fig. 2. Individual magnets are not bonded together. Appropriate bearings enable rotation about the z-axis of each rung. We assume that the shafts are fitted in high quality, low resistance bearings allowing us to neglect friction and any transverse (xy-plane, see Fig. 9b,c) displacement. We note that any permanent magnet shape can be readily accommodated in our simulation and analysis.
Simulation environment
We employed COMSOL (version 5.0, AC/DC module, magneto-static and structural mechanics, COMSOL AB, Stockholm, Sweden) for the numerical analysis. The array model (see Fig. 1a) was discretised in 3D-tetrahedral meshes using predetermined mesh distributions and densities based on COMSOL’s recommendations. Manual mesh density enhancement was used for surface integration of the Maxwell stress tensor to ensure accurate and convergent results when calculating magnetic forces and torques. For additional numerical stability, each magnet rung was modelled with small chamfers (1 mm) along each edge. The cylindrical computational window, 1.2 m in both diameter and length, was large enough to encompass the array and minimise numerical errors due to boundary effects. The relative magnetic permeability of Neodymium was set at 1.0513 and that of the fibreglass tube and the surrounding environment was set at 1. We did not include the support structures and frames in the COMSOL model for simplification since they are made of non-magnetic materials. However, we accurately modelled a single magnet rung with appropriate boundary conditions to mimic the external frame to ensure that our evaluation of maximal mechanical stress during switching was realistic.
Magnetisation pattern and switching mode
Bp is generated by forming the Halbach magnetization pattern in the cylindrical array (Fig. 2a). Bm is generated by two nested cylindrical static Halbach dipole arrays (see Fig. 1a) when the pre-polarisation array forms a tangential magnetization pattern (Fig. 2b) to switch off Bp10. Figure 3 displays each magnet rung symbolically in red and green to illustrate the magnetic South and North Poles, respectively. By convention, the magnetisation vector M points from the South Pole to the North Pole (Fig. 2c,d). For the Halbach magnetisation pattern, the orientation angle αHal of each rung (Fig. 2c) is described by
with n being the rung number, ntot the total number of permanent magnet rungs and αm = 2π/ntot. With this representation, Bp aligns with the x-axis. The rung orientation angles αTan (Fig. 2d) for the tangential magnetisation pattern are described by
For each rung, the rotation angle required to switch between the two patterns is obtained by
To analyse the switching from the Halbach to the tangential magnetisation pattern, time discretisation was into 13 uniform steps from t0 (Halbach magnetisation pattern i.e. ‘on’) to t12 (tangential magnetisation pattern i.e. ‘off’) and considered two switching modes as noted above. According to Eq. (3) each magnet rung requires different rotation angles αrot. In the first switching mode, angular velocity is uniform between rungs and rotation stops at different times for each rung tk (k = 0, 1, 2,··12) depending on its location. For the second switching mode, all rungs stop rotating at t12. We enforced a maximum rotation angle αrot ≤ π by reversing the rotation direction for magnet rungs with αrot ≥ π according to Eq. (3) to ensure the most rapid pre-polarisation field switching. For a 12 magnet array (αm = π/6), the maximum rotation angles for magnets 11 and 12 (see Fig. 2d) are α11rot = 7/6π and α12rot = 8/6π, respectively. Hence, magnets 11 and 12 counter rotate by α11rot = − 5/6π and α12rot = − 4/6π.
Forces and mechanical stress in permanent magnet rungs
The magnetic attracting or repelling forces were calculated by integrating the Maxwell stress tensor over the magnet surface14. Torsional or shear stress and bending in the magnet rungs is induced by external torques due both to inertia during rapid angular acceleration/deceleration and to the repelling/attracting magnetic forces. This stress results in shape deformation which might cause damage (fracture or yield). We applied the Von Mises yield criterion in COMSOL, which indicates the level at which a ductile material yields or fractures under load, and compared it with the shear modulus G of the Neodymium magnet. We assumed a safety factor of 10, i.e., a maximal Von Mises stress one order of magnitude below G. This stringent condition is an efficient engineering approach for prototyping as it allowed us to perform combined simulation with the materials used here, i.e., permanent magnets, fibre-class tubes and brass holders. It should be noted that, when refining materials for mass production, more appropriate criteria for brittle materials could be used like the Rankine, Coulomb or Mohr–Coulomb criteria15. G was calculated using known Young’s modulus E and Poisson’s ratio: G = E/2(1 + υ). Table 1 lists the material parameters required for the simulation. Based on the simulation results shown in the mechanical stress section, we assumed that the strongest magnetic force Fmag is perpendicular to the magnet surface and that the torques are applied at both ends and in opposite directions. Since frictionless rotation was assumed due to the use of high quality bearings, the applied torque τact transmitted from the external actuator system is counterbalanced only by the tangential component of the magnetic force (surface normal n ⊥ Fmag) for the magnet rung at rest and (b) the torque τin during acceleration due to inertia.
Signal generation and imaging
Figure 3 illustrates the magnetic fields generated for imaging. The pre-polarisation field Bp for sample magnetisation is generated by the pre-polarisation array with the Halbach magnetisation pattern (Fig. 3a). After Bp is rapidly (≈ 10 ms) switched off, the magnetisation vectors M precess about Bm applied along the y-axis (Fig. 3b), with the Larmor frequency determined by the magnitude of Bm10,16,17,18. Rapid switching ensures that the non-adiabatic condition is valid allowing imaging without additional RF pulses16. Bm is static and of much lower magnitude than Bp. Changes in Benc form the basis for spatial encoding and image acquisition. We considered Benc produced by a single magnet moving around the head phantom on a helical path in one revolution as shown in Fig. 3c. Since the encoding magnet is much smaller than the distance to the sample, the magnetic field distribution corresponds to that of a magnetic dipole allowing Benc to be calculated analytically. As visualised in the example of Fig. 3d, Benc is spatially non-linear, necessitating the application of back-projection based methods for reconstruction12. The spatially dependent sample magnetic property, m, is related to the measured time dependent signal s(t) via an encoding matrix Een by
where q denotes spatial location. Each line of Een corresponds to the magnetic field distribution within the entire discretised field of view with each matrix element describing the local phase accumulation of the spin precession at one point. In this study, we simulated encoding using one helical path over the whole array length.
To simulate the signal in a single receiver coil generated by the spin evolution of M as described by Bloch’s equation, we superposed the contribution of individual spins located at q19. This is feasible since the only relevant spin–spin interactions at this field strength are described by the measured relaxation times T1 and T220. At each sample point q, we evaluated the magnetic field in COMSOL and imported the data into MATLAB programs (MathWorks, Natick, MA, USA) developed in our laboratory to simulate signals and image reconstruction. All COMSOL simulations were carried out using an × 64-based 16 core PC with 128 GB of RAM, while the MATLAB simulations were run on an × 64-based 8 core PC (DELL Optiplex 9020) with 64 GB of RAM.
In the imaging studies, we implemented a 3D digital phantom based on the Shepp-Logan phantom, assuming realistic human brain tissue relaxation times of T1 = 100 ms and T2 = 80 ms7,21 for all compartments. Proton densities ranging from 1 to 70% (where 100% represents pure water) were assigned to different compartments22. We used the same T1 and T2 for different compartments as the comparison of different switching approaches was our primary goal. Noise was added to the simulated MRI signals to visualise the efficiency of both switching methods. The amplitude of the noise was approximated to SNR levels achievable with room temperature ULF surface coils (SNR ≈ 30)23. We centred the phantom within the field of view (FOV; dimensions: 0.18 m × 0.18 m × 0.18 m) discretised isotropically into 32 × 32 × 32 points. The quality of the reconstructed images was quantified by performing a voxel-wise subtraction between normalised original and reconstructed images, and averaging the difference across all voxels.
Results
Magnetic field distribution
Figure 4 illustrates the magnetic field distribution as a volume arrow plot in a cubic field of view located at the centre of the pre-polarisation array. The fields for 5 time steps, t0 (Bp switched on), t4, t7, t10 and t12 (Bp switched off) are shown. Magnet rung rotation with equal angular velocity is shown on the top row and switching with location-dependent angular velocity is shown in the bottom row. For the purposes of illustration, vector plots at t12 have been scaled up to visualise the weak magnetic field (< 10 µT) compared to the magnitudes at the other time steps. For equal angular velocities, the magnetic field quickly disperses after time step t4 and changes direction, while for the location-dependent rotation speeds, field homogeneity and directionality were preserved for a longer time (until time step t10).
MRI signal strength and image reconstruction
Figure 5 shows signal strength after pre-polarisation is switched off for the two switching modes, normalised to the signal yield of an ideal transition. Signal strength for both switching modes decreases with longer switching time and higher Bm. The expected MRI signal strength is significantly lower for switching with equal angular velocity.
Both switching approaches show different pre-polarisation efficiencies through the averaged signal intensity visualised in Fig. 6. This efficiency is spatially dependent. Figure 6 also shows the effect that noise has on the reconstructed image for both cases. For a tswitch of 10 ms, the error in the reconstructed image is 32% higher with the equal velocity approach than with the synchronised velocity approach.
Energy and magnetic force distribution
Figure 7 displays the time varying magnetic energy in the pre-polarisation array as a surface plot from t0 (Bp switched on) to t12 (Bp switched off) with equal (blue surface) and location-dependent angular velocity (yellow surface). At t0, the magnetic energy is sinusoidally distributed around the circumference, while at t12, the energy is equally distributed among the magnets, as expected from our previous study10. Our result also indicated only minor differences between the two switching modes. There was little change in maximum stored magnetic energy as the number of magnet rungs increased from 12 to 20 (Table 2). Figure 8 shows the temporal evolution of the distribution of magnitude (Fig. 8a,c) and direction (Fig. 8b,d) of magnetic force in an array with 12 rungs, for equal (Fig. 8a) and location-dependent angular velocity (Fig. 8c). The peak force occurred at α ≈ 3π/2 (270°) and exceeded the average force acting on the remaining magnets by ~ 300%. Differences between the two switching modes were minor.
Mechanical stress within magnet rungs
The tangential component of the magnetic force (surface normal n ⊥ Fmag) arising from the maximum estimated load of |Fmag|= 762 N (see Table 2) resulted in a torque τin = 9.68 Nm. The torque τin during acceleration due to inertia was estimated using Newton’s second law for rotational motions with τin being equal to the angular acceleration multiplied by the moment of inertia. A switching time of 10 ms, with rapid deceleration of magnet rotation over 1 ms at the end of switching, were used in order to increase signal yield under non-adiabatic conditions. After acceleration to a constant angular velocity of ~ 628 rad/s and a deceleration rate of 6.28 × 105 rad/s2, the maximum torque τmax is less than 100 Nm.
Figure 9a illustrates the single magnet rung with the applied maximal force and the torques respectively, indicated by red and black arrows. Figure 9b shows the Von Mises stress distribution with a single load Fmag without a torque. Spatial regions of high stress are indicated by red, regions of low stress by blue with the COMSOL colour scheme rainbow. The maximal Von Mises stress is 4.66 × 107 N/m2 for the rung. Figure 9c shows the Von Mises stress evaluation for magnet rung 10 with the maximal attraction or repellent force, |Fmag|= 762 N and two opposing torques τact = -τin = 100 Nm (black arc arrow in Fig. 10a) applied at each magnet rung end. The maximum Von Mises stress is 8.51 × 108 N/m2 for the permanent magnets. Our simulation also predicts higher stress levels (1.23 × 1012 N/m2) in the brass flange (part 1, Fig. 1b) compared to the magnet rung. This may require, for instance, larger axis diameter to reduce the mechanical stress. Since this is beyond the scope of this paper, we will not discuss it here in detail.
Discussion
We analysed the magnetic field distribution, mechanical forces and magnetic energy during switching of the pre-polarisation magnetic field in an Ultra-low field MRI instrument based on permanent magnet arrays. Different patterns of magnet rotation to achieve field cancellation result in differences in the temporal evolution of the magnetic field to which an object in the field of view is exposed. We considered two switching modes, one in which all magnet rungs in the array rotate with equal angular velocity and one in which angular velocity varied with magnet location such that rotation stopped synchronously (Fig. 4). We showed that the expected MRI signal yield decreases with higher measurement field Bm and increased switching times tswitch, as illustrated in Fig. 5. A more efficient non-adiabatic transition from Bp to Bm is achieved when the rotation of the resultant field orientation (Bp + Bm) is much faster than the Larmor frequency (i.e., |dBp/dt|> >|γB2m|), where γ is the gyromagnetic ratio)24. Here, the most critical stage determining the efficiency of the non-adiabatic transition is during the time that the magnitude of Bp and Bm are in the same order of magnitude. Therefore, a higher Bm requires a faster removal of Bp to sustain the non-adiabatic condition.
The pre-polarisation efficiency of 90% estimated with the synchronised velocity mode (Tswitch = 10 ms, Bp = 48 mT, and Bm = 50 µT) increases NMR signal strength by almost 3 orders of magnitude compared to signal strength in the absence of pre-polarisation. Such a dramatic SNR increase justifies the efforts to develop efficient pre-polarisation methods.
As shown in Fig. 6, removing the pre-polarisation field by rotating the permanent magnets with an angular velocity that varies with magnet location such that rotation stopped synchronously yields higher simulated image quality. This transition strategy is also more robust against noise due to more efficient non-adiabatic transition from Bp to Bm. Additionally, the effect of noise on the images has a strong spatial dependence because neither of the methods to remove Bp considered here resulted in homogeneous Bp field removal. This spatial dependence is stronger in the case of the equal velocity transition. Another factor contributing to the non-uniform distribution of noise is the overall lower encoding field gradient strength in regions further away from the encoding magnets. Reduced frequency separation between neighbouring voxels degrades the conditioning of the encoding matrix25,26,27. Regions experiencing weaker gradient fields are more susceptible to noise and are predominantly in the centre of the phantom due to its larger distance to the encoding satellite magnets. Our evaluation of dynamic energy and magnetic force distribution supports the feasibility of dynamic permanent magnet arrays for pre-polarisation in ULF MRI. When pre-polarisation is ‘switched off’, the magnetic energy is redistributed until equilibrium is reached, at which point each magnet has the same lowest possible magnetic energy10. The distribution of magnetic forces during switching is asymmetric and is highest where magnet rungs are counter-rotating over large angles and experience strong attracting forces. The change in the orientation of magnets from the Halbach to the tangential orientation necessitates adjacent counter-rotating magnets which results in a force peak.
Since magnet rung 10 experiences the strongest force and torques over the widest rotation angle (see Fig. 10), our stress analysis focussed on this magnet rung. We considered a static single load with one maximal force and a dynamic combined load of this force and two torques. Under both conditions, stresses in the magnet are more than three orders of magnitude lower than the shear modulus G of Neodymium (~ 1011 N/m2, see Table 1) giving us confidence that the integrity of the permanent magnets would not be threatened. Although this study focussed on the dynamic effects and mechanical stress during switching and imaging of dynamic permanent magnet arrays in ULF MRI, the simulation approach can be extended to study switching of quadrupole or even higher order cylindrical magnetic field distributions used, for instance, in particle physics.
Data availability
The datasets generated during and/or analysed during the current study are available from the corresponding author on reasonable request.
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Acknowledgements
This work was supported by the Australian Research Council (https://www.arc.gov.au/) Discovery Early Career Research Award No. DE140100229 M. W. Vogel. D. C. Reutens is supported by Australian Research Council (https://www.arc.gov.au/) Discovery Project Award No. DP170104282 and the Australian National Health and Medical Research Council (https://www.nhmrc.gov.au/) program Grant Nos. 628952 and 631352. D.C. Reutens and V. Vegh are researchers in the Australian Research Council Training Centre for Innovation in Biomedical Imaging Technology (project number IC170100035).
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M.W.V., R.P.G., D.C.R. and V.V. designed the study with input from M.S.R., M.W.V., R.P.G. and J.S. undertook simulations. M.W.V. prepared the figures. All the authors contributed to the discussion of the results and the preparation of the manuscript.
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Pellicer-Guridi, R., Vogel, M.W., Vegh, V. et al. A numerical study of pre-polarisation switching in ultra-low field magnetic resonance imaging using dynamic permanent magnet arrays. Sci Rep 10, 18141 (2020). https://doi.org/10.1038/s41598-020-74931-y
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DOI: https://doi.org/10.1038/s41598-020-74931-y
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