We report the ability to tune the catalytic activities for the hydrogen evolution reaction (HER) and oxygen evolution reaction (OER) by applying mechanical stress on a highly n-type doped rutile TiO2 films. We demonstrate through operando electrochemical experiments that the low HER activity of TiO2 can reversibly approach those of the state-of-the-art non-precious metal catalysts when the TiO2 is under tensile strain. At 3% tensile strain, the HER overpotential required to generate a current density of 1 mA/cm2 shifts anodically by 260 mV to give an onset potential of 125 mV, representing a drastic reduction in the kinetic overpotential. A similar albeit smaller cathodic shift in the OER overpotential is observed when tensile strain is applied to TiO2. Results suggest that significant improvements in HER and OER activities with tensile strain are due to an increase in concentration of surface active sites and a decrease in kinetic and thermodynamics barriers along the reaction pathway(s). Our results highlight that strain applied to TiO2 by precisely controlled and incrementally increasing (i.e. dynamic) tensile stress is an effective tool for dynamically tuning the electrocatalytic properties of HER and OER electrocatalysts relative to their activities under static conditions.
The ability to alter a materials’ structure/function relationship by strain has been widely recognized1. Electrocatalytic activities of heterogenous catalysts depend on the surface reactivities toward chemical species along a reaction pathway. Surface reactivities are highly dependent on the surface electronic state, crystal structure and concentration of accessible active sites, all of which can be modulated by surface strain. Several recent reviews summarize theoretical and experimental studies how strain affects electrocatalytic materials2,3,4. Surface strain can be introduced either internally through material architecture (static strain) or by applying an external force (dynamic strain). Static strain in crystalline materials can be introduced by doping5, de-alloying6,7, annealing8, epitaxial growth on a mismatched crystal lattice2,3,9,10 or by intrinsic surface-stress in 2D materials11. In polycrystalline materials, strain naturally occurs within grain boundaries due to crystals twinning or edge defects. Due to the size confinement, nanomaterials are inherently strained, and that strain can be tuned by preparing nanoparticles with various shapes or sizes2,3. For architecturally strained materials, it is often difficult to separate strain-induced effects from chemical or ligand effects12,13,14.
Tuning static strain by varying material architecture is a rather laborious approach since it requires synthesis of a new sample for each discreet amount of strain. The ability to systematically measure materials’ structure/function relationship under precisely controlled and incrementally increasing strain allows one to explore a dynamic range over the strain space without introducing other effects. Experimental studies showing the effects of dynamic strain on electrocatalytic activities have emerged in the literature only recently. A comprehensive review of strained electrochemical systems was published recently15. Examples of tunable substrates include elastic materials such as organic polymers16,17,18,19,20,21 and metallic materials such as stainless steel22 and pseudoelastic/shape-memory NiTi alloys23,24. Alternatively, external forces have been applied by an atomic force microscopy tip25, by introducing subsurface inert gas bubbles26,27,28 or by Li-ion intercalation/deintercalation in battery materials6,29,30,31. Application of mechanical, thermal or electrical loading result in bending, compression or expansion of an elastic substrate, further inducing stress-strain response on the deposited material. Such catalyst engineering through dynamic strain has been shown for: i) HER on MoS2, Au, Pt, Ni, Cu, WC16,17,18,19 and ii) OER on NiOx22, nickel-iron alloys32. The primarily focus of the previous studies was effects of strain on the catalytic activities of transition metals and the experimental results were consistent with d-band theory, described in the seminal work by Mavrikakis et al.33. In contrast, effects of strain on catalytic properties of materials with more complex chemical and electronic structures, such as metal oxides, remains poorly understood. In addition to d-band, strain can affect overlap of d and p orbitals from metal and oxygen atoms, respectively, thereby inducing M–O bond rearrangement and phase transitions34,35. Strain can also affect formation energies and diffusion pathways of oxygen vacancies (VO), leading to changes in surface reactivities26,36,37,38,39,40,41,42. While TiO2 has been shown to split water under illumination, a co-catalyst (typically Pt) is used to promote catalysis. Although the stochiometric rutile TiO2 surface has low reactivity toward water, theoretical studies suggested that the surface reactivity can be activated by tensile strain37,43. Recently, scanning tunneling microscopy (STM) measurements showed increase in hydrogen (H*) adsorption energy on stochiometric rutile TiO2(110) with increase in surface strain26,27. Due to the complexity of the system, most of the previous studies were focused on theory and only specific aspects of TiO2 reactivity with water as a function of strain. Considering that strain can affect simultaneously multiple aspects of TiO2 electronic structure and reactivity, it can be expected that each step along a reaction pathway is affected to some degree by strain. Here we show and discuss the effects of dynamic tensile strain on TiO2 HER and OER activities, based on both experiments and theory. The effects, reported here, are significantly larger than ones observed for transition metals catalysts and trend is reversed.
Results and Discussion
The experimental set-up used in this study was described in our preceding publication39. Briefly, rutile TiO2 thin films are thermally grown on a pseudo-elastic material Nitinol (NiTi intermetallic). Due to the oxophilic nature of titanium, thermal treatment of NiTi at elevated temperatures under aerobic conditions leads to a nickel-free surface of TiO2. Oxidation of mechanically polished NiTi at 500 °C for 30 min results in a ∼50 nm thick films of rutile TiO2(110), confirmed by XPS, XRD and Raman spectroscopies39. In this work, we find that electrocatalytic results are the most reproducible and effects of strain highest for samples that are never stressed past 3%. For detailed experimental protocols describing sample preparation, application of tensile strain and electrochemical experiments see the Supplemental Information section. The strain applied to the thermally treated, TiO2-coated NiTi foil is increased at 0.5% increments from 0 to 3%, (% corresponds to an increase in electrode surface from its original dimensions). HER catalytic activities were evaluated by steady-state electrochemistry measurements in 0.5 M sulfuric acid aqueous solution with TiO2 films under dynamic tensile strain a 0–3% (Fig. S1a,b). Linear sweep voltammetry (LSV) results are shown in Fig. 1a. A summary of the electrochemical parameters can be found in Tables 1 and S1. As the samples are strained, the overpotential (η, taken as the voltage required to pass 10 mA/cm2) shifts anodically by a remarkable ∼320 mV (Fig. 1b). The TiO2 under zero applied strain shows a large Tafel slope (173 mV/dec) at overpotentials where Tafel behavior is observed and a small exchange current density (j0 = 7.0 μA/cm2) indicative of a poor HER catalyst (Fig. 1c). At 3% strain, the Tafel slope decreases to 124 mV/dec at overpotentials above 100 mV and the exchange current density increases 14-fold to 97 μA/cm2. The Tafel slope of around 120 mV/dec suggests that the rate limiting steps under those conditions are defined by the Volmer or Volmer-Heyrovsky reaction mechanism (Eqs 1, 2; * denotes a surface site)44.
The higher Tafel slopes at low overpotentials are often observed for semiconductors, where charge transfer is mediated by surface states45,46. We also conduct electrochemical impedance spectroscopy (EIS) measurements in the frequency range 1 Hz to 100 kHz at different strain conditions. Nyquist plots (Fig. 1d) show that the high frequency series resistance (RS) (∼10 Ω) which is normally mostly determined by conduction in the electrolyte does not change significantly with strain, suggesting that strain has no significant effects on the reaction conditions. In contrast, the charge transfer resistance (RCT) decreases systematically from ∼1.1kΩ to ∼40 Ω for 0 to 3% strain, respectively. The decrease in RCT represents an improvement in the reaction kinetics between TiO2 surface and reactants in solution. As can be expected, the observed decreases in RCT with strain are inversely proportional to the observed increases in j0. Overall, the measured electrochemical parameters suggest that improved HER activities under strain are due to decreased overpotential (η), increased concentration of active surface sites (i.e. higher j0) and consequently faster reaction kinetics (i.e. higher η, j0, 1/RCT). Interestingly, j0 and 1/RCT do not linearly vary with strain and more significant changes in electrochemical parameters (η, j0, RCT) occur for strains above ∼1.5% (Fig. 1b, S2a–c). Electrochemical data are consistent with the results we reported previously, where strain raises the energy distribution of VOs (n-type dopants) near the conduction band and causes an increase in carrier concentration density of surface states (SSDOS), with most significant increase between 1–2% (Fig. S2d)39.
In sum, these electrochemical experiments show that straining a rutile TiO2 film transforms it from a poor HER electrocatalyst to a facile one, with activities comparable to activities of other state-of-the-art earth-abundant metal catalysts47,48,49. For example, the HER onset potential at 3% strain is comparable to these typically reported for molybdenum (MoS2) and tungsten sulfides (WS2) (∼250 mV at 10 mV/cm2)49, while exchange current densities (∼10–4 A/cm2) are significantly higher48,49.
Generally, the effects of mechanical strain on any solid material can lead to changes in grain reorganization and/or changes in crystal structure at atomic level. Effects, such as cracking and fissuring of the TiO2 film could in theory improve HER activities by i) exposing more catalytically active TiO2 crystal facets, edges or defects, ii) increasing the overall electroactive surfaces or iii) exposing the underlying NiTi substrate. We have explored each of these conceivable circumstances in more detail. First, we note that our prior work on thermally grown rutile TiO2 on Nitinol foils showed elastic behavior, with no cracking at low tensile strain values of 0–5%39. Here we confirm those results by imaging surface morphology with strain using scanning electron microscopy (SEM). SEM images were taken of polished samples, after oxidation at 500 °C, first strained multiple times to 3% (i.e. elastic range) and then to 7% (i.e. inelastic range). When strained to 3% no change in the TiO2 surface morphology is observed (Fig. 2a, insert). However, when samples are strained up to 7% a change in the surface morphology (fissuring) is observed and large cracks in the surface are visible (Fig. 2b, insert). SEM findings are consistent with the electrochemical data. There are no significant changes in HER activities at 0% strain for samples that undergo multiple stretch-release cycles up to 3% and the effects of strain on HER activities were reversible (Fig. 2a). After the first strain-release cycle, small permanent increases in HER activity is observed, likely due to some surface activation process. For samples that are purposely cracked by straining past their elastic limit, some increases in HER activities with strain are observed (Fig. 2b). Nevertheless, increase in HER are less significant than ones presented in Fig. 1a and the effects are irreversible.
Additional evidence that the overall electroactive surface is not increasing significantly with strain is provided by electrochemical analysis. Double layer capacitance (Cdl) measurements show that the Cdl increase only 1.7-fold from 4.1 to 7.0 μF when strained from 0 to 3% (Table 1, Fig. S2b), which is significantly lower than changes in observed HER activities. LSV measurements also are conducted with NiTi substrates that were not thermally treated (i.e., simply the native oxide NiTiOx without a thermally grown rutile TiO2 overlayer). For this control we observe a small, reversible increase in HER activities with strain, with about ∼10 mV cathodic shift in HER onset potential per 1% percentage strain (Fig. S4). Although relatively small, the effects of strain on HER activities for untreated NiTi are still significant and comparable to previous reports on strain-induced changes in HER activities for metallic substrates (5–30 mV/% strain17,18). For comparison, we see about ∼100 mV change in onset potential per 1% strain for thermally grown 50 nm thick TiO2 film. Other electrochemical parameters for untreated NiTiOx also are inconsistent with those measured for TiO2 (Table S1). These data make clear that exposure of the NiTiOx underlayer via cracking cannot explain increases in TiO2 HER activities. In total, these results strongly suggest that i) opening and closing of surface fissures and exposure of the NiTiOx substrate does not explain large improvements in HER activities we have observed; and ii) a continuous TiO2 film is required to observe large, reversible effects of strain suggesting an elastic deformation.
In addition to HER, we also examine the effects of tensile strain (0–3%) on the rutile TiO2 activity for the OER. LSV measurements in 1 M NaOH are conducted with 50 nm thick TiO2 rutile thermally grown on NiTi (Fig. 3a). The LSV curves show large onset potentials (η, defined as the potential at an OER current density of 1 mA/cm2) (Table 2) in comparison to other OER catalysts48,49. The η required to pass 1 mA/cm2 shifts cathodically 89 mV from 0 to 3% strain. In comparison to HER activities presented in this work, the observed increases in OER activities with strain are more moderate, but nevertheless comparable to the previous studies on strain-induced effects on OER for different materials6,22,32,38. Tafel analysis shows increase in Tafel slope with 0–3% strain suggesting strain effects OER mechanism (Table 2, Fig. 3b). Significant increases in exchange current densities (j0) with increased strain (Table 2, Fig. 3b) are consistent with increased concentration of surface active sites and faster reaction kinetics. Similar to HER results, OER data are consistent with our previous study, where strain raises the energy distribution of VOs (n-type dopants) near the conduction band and causes an increase in carrier concentration density of surface states (SSDOS)39. Interestingly, Liu et al. observed an opposite trend with pervoskite cobaltite thin films, where OER activities decrease under applied static tensile strain or with introduction of oxygen vacancies50. Further increases in OER activities above 3% strain (Fig. S6) are due to some TiO2 film fissuring. This can be expected considering that surface fissuring exposes Ni, which in its oxidized form (NiOx) is a better OER catalyst than TiO2 in the alkaline electrolyte investigated here. As with the HER results, for cracked TiO2 surface effects of strain on OER activities are irreversible.
In our preceding study with n-doped TiO2 films we showed that the tensile strain applied on 50 nm rutile TiO2 primarily affects the spatial and energetic distribution of oxygen vacancies (VOs)39. Therefore strain-induced changes in the HER and OER catalytic activities are associated with the changes in VOs. This is consistent with previous reports showing that bridging VOs are primary active sites for dissociative water adsorption51,52,53,54. Water dissociation is followed by proton transfer to nearby bridging oxygen atom (OHb) forming two hydroxyl groups for each VO, and finally diffusion of OHb away from the original binding site53. In contrast to defective TiO2, the surface of stochiometric TiO2 (s-TiO2) is considered unreactive toward water molecules. However, tensile strain can increase water reactivity on s-TiO2 by increasing the energy gain upon water adsorption and by decreasing its dissociation barrier37.
For most transition metal oxides, the first step in HER mechanism (Eq. 1) is considered a facile chemical reaction. Typically, the common descriptor for HER activities is hydrogen adsorption free energy (ΔGH*), with the most efficient HER catalysts having ΔGH* approaching 0 (i.e., Sabatier principle). Tensile strain can increase or decrease H* binding in a manner that depends on a catalyst electronic state (d-band theory for transition metals)33,55, as well as an applied overpotential16. A previous study with cobalt(II) oxide nanorods, where strain was imposed through nanostructuring, showed that an increase in tensile strain from 0 to 4% leads to an increase in ΔGH* from negative to positive values, with optimal ΔGH* around 0 eV achieved at 3% strain40. To study H* adsorption for our system, we performed Plane-Wave Density Functional Theory (PW-DFT) calculations for strained rutile TiO2 (110) surfaces (both stochiometric and defective TiO2). Detailed description of the computational methods is given in the Supplemental Information section. Calculations show that the adsorption strength of H* is weakened in the presence of an VO (Table S3,S5) with the local minima of H* configurations choosing bridging oxygen sites in the row opposite of the VO (see Fig. 4b for the three most stable H* configurations). Boltzmann-weighted adsorption free energies plotted against 0–3% strain are summarized in Fig. 4a and Table S5. Depending on the strain applied, the lowest three configurations change in stability with concomitant changes in the Boltzmann populations; we note that all three configurations are often nearly degenerate (<0.5 eV difference in energy) and highly accessible (Fig. 4b, Table S6). In other words, the energetic differences in binding of H* to Ob in the row opposite OV is considerably more stable than a site near the VO (configuration IV in Supplemental Information Fig. S9, Table S6 is less stable by >0.3 eV). In sum, we found that tensile strain imposed on TiO2 increases both H* binding (i.e. more negative ΔGH*) and HER activities measured experimentally. This trend is opposite from the one observed for CoO nanorods described above, as well as the trend for transition metal catalysts where excessive H* binding impedes HER activities17,18,19. Tafel slopes between 173 and 120 mV/dec measured in this work (Table 1) are higher than ones reported for CoO nanorods40 as well as most of other transition metal catalysts18,49. Higher Tafel slopes suggest different HER mechanism, possibly one with more significant impact of the first Volmer step (Eq. 1). Hypothetically, more negative ΔGH* can improve HER activities by decreasing activation barrier or by improving thermodynamics for H* formation (Eq. 1, Fig. S10). Alternatively, overall HER rates could be limited by a modest reactivity of water molecules on TiO2 surface, and not H* binding. Both hypotheses are consistent with higher Tafel slopes determined experimentally and presented computational results. More comprehensive understanding how strain affects HER and OER catalytic mechanisms requires additional computation studies for the entire reaction profile, especially looking at interaction of water molecules with VOs. Such calculations are rather complex and would exceed the scope of this publication.
It is important to recognize that effects of strain on TiO2 HER activities are very complex. Relatively simple theoretical model with single VO and single H* is presented here. Previous reports show that applied strain effects diffusion pathways and overall distribution of H*s on rutile TiO253,56. Strain also affects formation, diffusion and energy of VOs, as discussed throughout the text. Our calculations show that the formation energy required to create an VO decreases with increasing tensile strain from 2.86 eV (unstrained) to 2.51 eV (strained at 3%) (Table S2). Therefore, it is likely that strain influences the mechanism of water splitting leading to H2 evolution in more complex ways than simply changing the adsorption strength of H*. Effects of strain on VOs will lead to considerable effects on reaction barriers and pathways to water splitting, where the optimum pathway might differ depending on strain.
We showed that dynamically straining a thin film of n-doped rutile TiO2 up to 3% tensile strain using an elastic NiTi substrate significantly increases both HER and OER activities. Significant improvements in HER activities with tensile strain are likely due to an increase in surface active sites and a decrease in kinetic and thermodynamics barriers along the reaction pathway(s). In our preceding work39 we showed that tensile strain increased density of surface accessible VOs, which is consistent with improved HER and OER activities. We calculate a lower activation barrier for VO formation and a stronger binding of the H* intermediates with strain. This study demonstrates that application of mechanical stress may be a general method for tuning dynamically the catalytic properties of metal oxides.
In this work we followed the procedures we published earlier39. Briefly, superelastic NiTi foil (0.05 mm thickness) was obtained from Alpha Aesar and cut into ~1 × 5 cm samples. The foils were then oxidized at 500 °C under aerobic conditions for 30 minutes. Oxidized NiTi samples were loaded into an MTI/Fullam SEMTester equipped with a 450 N capacity load cell and controlled using MTESTQuattro control software. Samples were strained at a rate of 2 mm/min. Electrochemical measurements were controlled by a CH Instruments 600D potentiostat using a custom-built single compartment cell with an Ag/AgCl reference electrode and platinum counter (Fig. S1a), we have described in our previous publication39. For a typical experiment, the cell is loosely assembled around the NiTi sample and then the sample is pre-strained to 5 N, the cell is then tightened onto the sample to create a solution tight cell for electrochemical measurements. To strain the working NiTi electrode, the electrolyte is drained and the cell loosened so that the sample can move freely, and then the strain is adjusted (2 mm/min) under software control. The cell is then re-aligned, gently tightened back onto the sample, and the electrolyte is replaced for further measurements. This procedure is repeated at each strain value (Fig. S1b). We observed that electrochemical results were the most reproducible and effects highest for samples that was never stretched pass 3%. To make sure that observed increases in hydrogen evolution reaction (HER) and oxygen evolution reaction (OER) were not due to the electro-deposition of trace amount of platinum on the working electrode from counter Pt electrode, we run control with carbon felt electrode. Silver/silver chloride and mercurous oxide were used as a reference electrode for HER or OER measurements respectively.
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This work was conducted by all co-authors, employees of the Alliance for Sustainable Energy, LLC, the manager and operator of the National Renewable Energy Laboratory for the U.S. Department of Energy (DOE) under Contract No. DE-AC36-08GO28308. Funding provided by the U.S. Department of Energy, Office of Science, Office of Basic Energy Sciences, Division of Chemical Sciences, Geosciences, and Biosciences, Solar Photochemistry Program. The views expressed in the article do not necessarily represent the views of the DOE or the U.S. Government. The U.S. Government retains and the publisher, by accepting the article for publication, acknowledges that the U.S. Government retains a nonexclusive, paid-up, irrevocable, worldwide license to publish or reproduce the published form of this work, or allow others to do so, for U.S. Government purposes.
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Benson, E.E., Ha, MA., Gregg, B.A. et al. Dynamic Tuning of a Thin Film Electrocatalyst by Tensile Strain. Sci Rep 9, 15906 (2019). https://doi.org/10.1038/s41598-019-52245-y