Design and fabrication of a hierarchical core/shell MgCo2O4@MnO2 nanowall arrays on Ni-foam by a facile two-step hydrothermal method. The electrochemical measurements prove these composites with MnO2 definitely offer better supercapacitive performance of the MgCo2O4 electrode material. The nanowall structure provides more active sites and charge transfer during the Faradic reaction. The MgCo2O4@MnO2 nanowall shows an excellent electrochemical performance (852.5 F g−1 at 1 A g−1). The asymmetric supercapacitor is composed of the MgCo2O4@MnO2 nanowall and the activated carbon (AC). The energy densities of the asymmetric supercapacitor device can keep up 67.2 Wh·kg−1 at 5760.0 W·kg−1. The MgCo2O4@MnO2 nanowall shows excellent supercapacitive performance and has a great potential for more research and application in the asymmetric supercapacitor devices field.
With the increase of environmental pollution and the growing energy consumption, the research on new energy and energy storage device is very urgent1,2,3. Some new energy storage devices enter the field of view of researchers, such as fuel cells, Li-ion batteries and electrochemical capacitors4,5,6,7. The novel energy storage device is typically environmentally friendly, reusable and high conversion efficiency8,9,10. Right now, the interest in electrochemical capacitors (which also called supercapacitors) is growing worldwide. Supercapacitors are used in electric vehicles, computer memory system audio equipment and intermittent power supply systems11,12,13. The high energy storage device is mainly composed of electrodes and electrolyte14,15,16,17. The researches of the materials are significant for the development of supercapacitors18,19,20,21,22,23.
The special crystal structure of the spinel-type oxides gathers enthusiasm for research in recent years. The ordered microstructure of the spinel-type oxides provides the stable electrochemical performance24,25. The AB2O4 is a typical ternary oxide, has been widely researched as a high-rate anode material for supercapacitors26,27. The transition metal oxides were deemed to be excellent as the electrode materials for reaction pseudocapacitance. The transition metal element provides more potential charge transfer transitions28. The ligand-to-metal charge-transfer transition can easily occur in the high oxidation transition metal oxides29,30,31. These materials usually have excellent electrochemical performance which has the AB2O4 spinel with two transition metal elements and one of the elements is cobalt32,33,34,35,36,37,38,39. The cobalt-based oxides with AB2O4 spinel structure are widely used in the field of supercapacitors, such as NiCo2O440, ZnCo2O420, CuCo2O441 are better electrode materials for supercapacitors. The MgCo2O4 (a typical AB2O4 spinel-type structure) has a theoretic specific capacitance (3122 F g−1)29,42,43. This stable structure of MgCo2O4 will lead to a new research field. MnO2 (high theoretical capacity ~1370 F g−1) as one of the supercapacitor electrode materials has been extensively investigated. MnO2-based nanocomposites can be used in aqueous electrolytes, which can meet the requirements of the test conditions44,45,46. A feasible attractive design is to grow MnO2 nanostructures on MgCo2O4 nanosheets by two steps of hydrothermal to get the MgCo2O4@MnO2 core/shell structure.
Herein, the MgCo2O4 nanowall arrays (MCNA) and the hierarchical core/shell MgCo2O4@MnO2 nanowall arrays (MCMNA) have fabricated in the series of the processes. The as-prepared MgCo2O4 nanowall arrays are using a hydrothermal reaction. The nanowall (on the MgCo2O4@MnO2) was prepared using the second mild step of the hydrothermal reaction. The pore volume of the MgCo2O4@MnO2 is 0.69 cm3·g−1 and the surface area is 140.04 m2·g−1. The typical nanowall thickness is about 100 nm, the microstructure of the nanosheets are regular and dense. These nanostructures of the MCMNA-2 provide the rich reactive compared with MCNA, MCMNA-1 and MCMNA-3. The MCMNA-2 sample shows a prominent property at 1 A g−1 that the specific capacity is 852.5 F g−1 and it shows the excellent cycle stability after 2000 cycles. Table S1 shows the compared MCMNA-2 with other reported. The energy densities of the MCMNA-2//AC asymmetric supercapacitor device can keep up 67.2 Wh·kg−1 at 5760.0 W·kg−1.
Results and Discussion
Schematic of the fabrication procedure for the core/shell MgCo2O4@MnO2 nanowall arrays on Ni-foam
The core/shell MgCo2O4@MnO2 nanowall arrays (MCMNA) on Ni-foam were prepared via two steps of hydrothermal reaction. The fabrication procedure of the MCMNA electrode is schematic illustrating in Fig. 1. After the first hydrothermal reaction, Mg ions react with Co ions to form a pink MgCo2O4 nanowall arrays (MCNA) layer on Ni-foam. The MnO2 sheets are grown on the ordered MCNA in the second hydrothermal reaction.
Characterization of the as-prepared MgCo2O4 nanowall arrays MgCo2O4@MnO2 core/shell nanowall arrays
In order to analyze the composition and crystal phase details, the hierarchical MgCo2O4@MnO2 core/shell nanowall arrays was characterized by XRD. The typical XRD patterns (from 20° to 80°) of the hierarchical core/shell MgCo2O4@MnO2 nanowall arrays is shown in Fig. 2 shows. The well-defined diffraction peaks are evident in these XRD patterns. These diffraction peaks (marked with a star sign) correspond well to the characteristic peaks of spinel MgCo2O4 phase (PDF card No. 02-1073), which are (220), (311), (222), (400), (422), (511), (440), (620) and (444), respectively. Other reflection peaks (marked with a diamond sign) which are correspond to the PDF card (No. 80–1098) characteristic peaks of MnO2. The diffraction peaks (low and wide) of the hierarchical core/shell MgCo2O4@MnO2 nanowall arrays show a low crystallinity, indicating that the crystallite has a small size.
Figure 3a–d show the SEM images of MgCo2O4 nanowall arrays (MCNA). The SEM images of MgCo2O4@MnO2 nanowall arrays (MCMNA) (which have different second hydrothermal steps) are shown in Fig. 3e–p. In Fig. 3a,b, the low magnification SEM images show the uniform nanostructures and morphologies of MCNA. A panoramic morphology in Fig. S1 shows the Ni-foam completely covered by MCNA. The high magnification SEM images (in Fig. 3c,d) show the uniform thickness sheets of the MgCo2O4 nanowall arrays is about 20 nm. It is found that the MCNA are vertically grown on the surface of the Ni-foam skeleton and interconnected with each other. The new micro/nanostructure of the MCNA can provide a high-rate reaction surface for electrolytes and the electrodes. The SEM images in Fig. 3e–h show the core/shell MgCo2O4@MnO2 nanowall arrays on Ni-foam which with the second hydrothermal with 120 °C for 2 h (MCMNA-1). The SEM images on low magnification (Fig. 3e,f) of the MCMNA-1 are similar to the SEM images of the MgCo2O4 nanowall arrays. The high magnification SEM images of the MCMNA-1 are shown in Fig. 3g,h, where the Fig. 3h is a further amplification of the Fig. 3g. It can be seen that there are a bit of MnO2 on the nanowall in the Fig. 3g,h. The SEM images in Fig. 3i–l show the core/shell MgCo2O4@MnO2 nanowall arrays on Ni-foam which with the second hydrothermal steps at 120 °C for 4 h (MCMNA-2). There are many regular nanowall grown on Ni-foam which are shown in low magnification SEM images (Fig. 3I,j). The thickness of the MCMNA-2 on Ni-foam is about 70 nm (shown in Fig. 3k,l). The thickness of the nanowall was increased due to the long second hydrothermal treatment time. The MCMNA-2 can provide a larger charge-discharge reaction surface area than MCMNA-1. The core/shell structure of the MCMNA-2 offered electrochemical reaction the ionic transmission in electrolytes and electrode. The SEM images of the core/shell MgCo2O4@MnO2 nanowall arrays (MCMNA-3) are shown in Fig. 3m–p. With the increase of the second hydrothermal treatment time to 6 h (at 120 °C), the microscopic morphology of the MnO2 shell structure continued to change (compared with Fig. 3d,h,l). Figure 3m,n are the low magnification SEM images. Figure 3o,p are the high magnification SEM images of the MCMNA-3 on Ni-foam. In Fig. 3o,p, it is observed that the typical nanowall thickness is about 100 nm. The MnO2 shell of the MCMNA-3 is obviously thicker than these of MCMNA-1 and MCMNA-2. The long second hydrothermal treatment time can effectively promote the MnO2 grown on the MgCo2O4 nanowall. The SEM images on high magnification (Fig. 3p) exhibit that the MnO2 nanowall grows more with the reaction time increasing. The nanosheets of the MCMNA-3 are almost completely covering the MgCo2O4 nanowall core.
The morphology and structure of MCNA and MCMNA-2 were further characterized using transmission electron microscopy (TEM) analyses. The TEM and the HRTEM images of the MCNA and MCMNA-2 are shown in Fig. 4. The low magnification TEM image of MCNA exhibits distributed uniformly (Fig. 4a). It is clear that the MCNA composed form of the amounts of nanoparticles which increased the facilitate of the electrolyte penetration and surface area. In Fig. 4b, the TEM images of MCMNA-2 are consisted of stacking MnO2 nanosheets distributed the MgCo2O4 nanowall substrates, which appears the uniform structure and the size agrees well with the SEM images. In Fig. 4c, the typically covered MnO2 nanowalls on the surface of the MCNA substrate issue in the core/shell nanostructure. The core/shell nanostructure can provide a better environment in reactions for the fast transportation of ions and electrons.
The inset in Fig. 4c is the high magnification TEM images of the MCMNA-2, which can further exhibit the details and the structure of the covered MnO2 nanosheets. Figure 4d shows the HRTEM images of the MCMNA-2, the corresponding inset is the Fourier images which are calculated using Fourier transform. The interplanar spacing was computed at 0.21 nm, 0.24 nm and 0.29 nm (Fig. 4d), corresponding well to the distances of (021), (212) and (111) plane of the MgCo2O4, respectively. The lattice spacing of 0.67 nm (in Fig. 4d) correspond well with the (001) plane of the typical MnO2. The results of the calculation from the HRTEM analysis accord with XRD analysis (as the Fig. 2).
X-ray spectroscopy photoelectron (XPS) is the typical quantitative spectroscopic science method for identifying the valence states of the elements in the core/shell MgCo2O4@MnO2 nanowall. Figure 5 shows the XPS spectra of the MgCo2O4@MnO2. The spectra show the presence of Mg, Co, O and Mn. Fig. S4 shows the entire XPS spectra of the MgCo2O4@MnO2. In the spectrum of the Mg 2p, the obvious binding-energy of the photoelectron peaks at 49.0, 49.8, 51.2 and 51.6 eV are revealed in Fig. 5a. The obvious binding-energy of the photoelectron peaks at 49.0 and 49.8 eV with the separation-energy of 0.8 eV belong to Mg 2p energy level of MCMNA. The obvious binding-energy of the photoelectron peaks at 51.2 and 51.6 eV accord with the characteristic of Mg2+ oxidation state from the MCMNA. The Co 2p spectrum shows two peaks at 774.0, 777.2, 779.8 and 781.8 eV with a binding-energy separation of 7.8 eV, which accord with the Co 2p3/2 and Co 2p1/2 (Fig. 5b) energy level in MgCo2O4@MnO2, respectively. The spectrum appears has a higher binding-energies in the wide feature centered at 103.67 eV. The spectrum of the O 1 s exhibits a peak at binding-energy of 529.8 eV, the characteristic bands corresponding to an oxygen atom. Another peak (binding-energy of 531.7 eV) corresponds to the characteristic bands of an oxygen atom (with a hydroxyl group).
Fig. S5 shows the Brunauer-Emmett-Teller (BET) result of the hierarchical core/shell MgCo2O4@MnO2 nanowall. The isothermal plots of N2 adsorption/desorption for the hierarchical core/shell MgCo2O4@MnO2 nanowall arrays with a clear hysteresis loop show the pours nanostructure. In Fig. S5, the desorption curve (marked with squares) and the adsorption curve (marked with circles) compose the IV typical isotherm. It is a typical type adsorption/desorption isotherms in the six classifications recommended by IUPAC, which can be attributed to the middle part of the H3 type adsorption hysteresis loop. Insert shows the pore size distribution of the hierarchical core/shell MgCo2O4@MnO2 nanowall arrays. The BET surface area of the hierarchical core/shell MgCo2O4@MnO2 nanowall arrays is about 140.04 m2·g−1 and the pore volume is 0.69 cm3·g−1. The average pore size computed using by BJH model of 31 nm, and most pore sizes range from 10 to 40 nm, and. This hierarchical core/shell MgCo2O4@MnO2 nanowall arrays has a large pore volume and a high reaction area which is beneficial to the high-rate charge/discharge reactions.
Electrochemical measures of the prepared MgCo2O4 nanowall arrays and core/shell MgCo2O4@MnO2 nanowall arrays
The electrochemical performances of the MCNA, MCMNA-1, MCMNA-2 and MCMNA-3 were tested as the work electrodes in KOH (2 M) aqueous. The Fig. 6 shows the electrochemical performance of MCMNA in this three-electrode system. Especially, the cyclic voltammetry (CV) curves of MCNA, MCMNA-1, MCMNA-2 and MCMNA-3 (as the working electrodes, at a scan rate of 20 mV·s−1) are shown in Fig. 6a.
As shown in Fig. S6, the cyclic voltammetry curve of Ni-foam does not have a significant redox peak, and the MCMNA-2 material prepared has a very obvious redox peak. The contribution of Ni-foam to the electrode capacitance can be neglected. The gravimetric capacitance was determined based on the enclosed area of the CV loop. Typical CV curves in Fig. 6a show that each enclosed areas of the MCMNA (MCMNA-1, MCMNA-2, MCMNA-3) electrode is larger than MCNA. Figure 6b shows the discharge curves of the MCNA, MCMNA-1, MCMNA-2, and MCMNA-3, with 1 A g−1 at 0.5 V. The discharge time of the electrodes determined the discharge capacity at the same current densities. The discharge curves of the MCMNA-1, MCMNA-2, and MCMNA-3 show longer discharge time than that of the MCNA.
These results obviously indicate the MnO2 nanowall (as the shell) provides the added capacitance. In the Fig. 6a, we can see the enclosed area of the MCMNA-2 is the largest. The Fig. 6b shows that the discharge time of the MCMNA-2 is the longest. These results in Fig. 6a,b show that the reaction time of the MnO2 composite process is an important factor on the specific capacitance, MCMNA-2 has a high electrochemical property in these four electrodes.
In Fig. 6c, MCMNA-2 tested on the different scan rates from 5 to 80 mV·s−1 under window potential of 0–0.7 V. Every typical CV curves in Fig. 6c show the clear peaks anodic and cathodic current for a reversible reaction, respectively. As the scan rate increases, the cathode peak shifts to a positive potential and the anode peak shifts toward a negative potential peak. The pair of redox peaks in Fig. 6c demonstrates that the electrochemical performance (MCMNA-2) is due to the pseudocapacitive behavior.
Figure 6d shows the MCMNA-2 discharge curves of increasing current densities measured in window potential 0–0.6 V of 1, 2, 4, 6, 8, 10, 20 and 40 A g−1, respectively. In Fig. 6d, the discharge curves show a platform region which indicated the characteristic of the Faradic reaction. As shown in these curves, the discharge time and the specific capacities decrease with the increasing current densities. The specific capacitances of MCMNA-2 at increasing current densities which are computed by the curves data of the charge-discharge (Fig. 6d), there is the formulae47,48:
where Cs (F g−1) is the specific capacitance; Δt (s) is the discharge time; I (A) is the current of discharge reaction; ΔV (V) is voltage; m (g) is the electrode mass.
In Fig. 6d, the GCD is measured in 0–0.5 V with different current densities of 1, 2, 4, 6, 8, 10, 20 and 40 A g−1. The MCMNA-2 sample exhibits excellent performances with specific capacity of 852.5 F g−1, 837.7 F g−1, 824.7 F g−1, 788.0 F g−1, 762.7 F g−1, 735.0 F g−1, 656.7 F g−1 and 573.3 F g−1, respectively.
The specific capacitance of the MCMNA-2 and MCNA at different current densities is displayed in Fig. 6e. The MCMNA-2 as the electrode exhibits better electrochemical performance and higher specific capacitance than the MCNA in Fig. 6e. The calculated results in Fig. 6e demonstrate that the shell MnO2 nanosheets provide richer redox reactions in the discharge process.
The electrochemical performance of the MCMNA-2 has been further confirmed by Nyquist plots of the electrochemical impedance spectrum (EIS). In Fig. 6f, the curves show the Nyquist plots of the MCMNA-2 before and after 2000 cycles. The 10 continuous typical GCD cycles curves are shown in Fig. 6f (inset). The MCMNA-2 electrode was tested (open-circuit voltage is 0.005 V) in the frequency region 10−2 to 105 Hz. In the electrochemical test system, the Faradic impedance of the KOH-MCMNA interface is composed of the charge transfer resistance and the joint electrical resistance. The EIS curve consists of a semicircle and a straight line in high and low frequency regions, respectively. As shown in Fig. 6f, after 2000 cycles there is minute variation in the Nyquist plots. In the high frequency area, the curve of the after 2000 cycles has almost same Warburg resistances (W0) with before. The solution resistance (Rs) before 2000 cycles is 1.01 Ω and after 2000 cycles is 1.04 Ω. The curves of high frequency shows the excellent electrochemical stability of MCMNA-2. The low frequency show the capacitance resistance was increased with the 2000 cycling. On the whole, the EIS test results further confirm MCMNA-2 electrode has a stable cycle stability.
In the cause of the future electrochemical property test of MCMNA-2, the asymmetric supercapacitor (ASC) devices are assembled. The structure illustration of MCMNA-2//AC is shown in Fig. 7a which included three parts. The ASC devices are composed of the positive materials, negative materials, the separator and the electrolyte (PVA/KOH gel). The positive electrode is the MCMNA-2, the negative electrode is the activated carbon (AC) coated on Ni-foam, the separator is a piece of cellulose paper.
Figure 7b shows the CV curves of AC (negative material) and MCMNA-2 (positive material), respectively. The window potential of the negative electrode is form −0.9 V to 0 V and the window potential of the positive electrode is 0 to 0.7 V. It can help determine that the MCMNA-2//AC ASC devices are applicable for the window potential from 0–1.7 V.
A series of tests were performed on the MCMNA-2//AC ASC device to choose the potential window at 40 mV s−1 scan rate. Figure 7c shows the increasing potential window (from 0–1.2 V to 0–1.8 V) of the CV curves. The clear redox peaks show that the reaction accompanied by electron charge-transfer in the ASC device. In Fig. 7c, a complete of the redox peaks appear at the test voltage at 0–1.6 V and 0–1.8 V, and the suitable potential window is 0–1.6 V.
Figure 7d shows the CV curves of the MCMNA-2//AC ASC devices at the different scan rates from 10 to 100 mV s−1 (0–1.6 V). The oxidation and reduction peaks in Fig. 7d show the ASC device with Faradaic charge/transfer on the interface of electrolyte and the surface of an electrode. The peaks of the cathodic and anodic current appearing in the each curves shows the stability of the ASC device in the electrochemical test.
Figure 7e shows the GCD curves of MCMNA-2//AC ASC in increasing current densities at 2, 4, 6, 8, 10, 15 and 20 A g−1 under window potential of 0–1.6 V. The charge and discharge curves shows a platform region which indicated the characteristic of the Faradaic pseudocapacitance. As shown in these curves, the discharge time and the specific capacities decrease as the current density increase.
where ΔQ (C); is the charge stored (expressed in coulombs); Es is the energy density (Wh·kg−1); Ps is the power density (W·kg−1); Cs is the specific capacitance (F g−1).
As shown in Fig. 7f, the energy and power densities of MCMNA-2//AC ASC compared with other cobalt-based spinel-type materials in the Ragone plot. The MCMNA-2//AC ASC indexes the high energy density at 576.0 W·kg−1 is 93.1 Wh·kg−1. The energy densities keeping up at 67.2 Wh·kg−1 at 5760.0 W·kg−1. The excellent electrochemical property of MCMNA-2//AC ASC via GCD tests and the data indexed in Fig. 7f. The energy densities (shown in the Fig. 7f) are 93.1 (at 576.0 W·kg−1), 89.3 (at 1152.0 W·kg−1), 80.6 (at 1728.0 W·kg−1), 75.0 (at 2880.0 W·kg−1), 71.3 (at 4320.0 W·kg−1) and 67.2 Wh·kg−1 (5760.0 W·kg−1) at 0.2, 0.4, 0.6, 1, 1.5 and 2 A g−1, respectively (shown in Table S2).
This MCMNA-2//AC ASC device has higher energy density than other MgCo2O4 materials which was reported, such as the energy density of the MgCo2O4//AC of 13 Wh·kg‒1 (at 449 W·kg‒1)50, the MgCo2O4 cuboidal microcrystals of 24 Wh·kg‒1(at 252 W·kg‒1)34, MgCo2O4@PPy/NF//AC of 33 Wh·kg‒1 (at 320 W·kg‒1,)51, SiCF/MgCo2O4//SiCF of 41 Wh·kg‒1(at 465 W·kg‒1)52, mAC//MnCo2O4 is 3 Wh·kg−1 (at 6805. W·kg‒1)12 (details are shown in Table S3).
Compared with normal MgCo2O4 supercapacitors, a higher energy and power density are shown in the MCMNA-2//AC ASC device, which indicates that the application of the MCMNA-2 asymmetric supercapacitor has alluring prospects.
The hierarchical core/shell MgCo2O4@MnO2 nanowall arrays on Ni-foam have been prepared by a facile chemical method (two-hydrothermal-steps). The nanostructure of the core/shell MgCo2O4@MnO2 nanowall arrays is regular and dense which provides a high specific area (0.69 cm3·g−1; 140.04 m2·g−1). These materials which composite MnO2 have better electrochemical properties from the result of electrochemical measurements. The MgCo2O4@MnO2 nanowall shows an excellent electrochemical performance (852.5 F g−1 at 1 A g−1). The asymmetric supercapacitors are mainly assembled by the MgCo2O4@MnO2 nanowall and the activated carbon. The energy densities of MCMNA-2//AC device can keep up 67.2 Wh·kg−1 at 5760.0 W·kg−1. The MgCo2O4@MnO2 nanowall arrays on Ni-foam show excellent supercapacitive performance, which have great potential for more research and application in the asymmetric supercapacitors.
The process of fabrication of the Mg-Co precursor/Ni-foam is shown in Supplementary Information (Page S1).
The abbreviations of the MgCo2O4 nanowall arrays and the MgCo2O4@MnO2 core/shell nanowall arrays are MCNA and MCMNA, respectively. These abbreviations will use in this paper.
MCNA: The dry Mg-Co precursor/Ni-foam was calcined at 350 °C for 2 h with a ramping rate of 5 °C/min.
MCMNA-1, MCMNA-2 and MCMNA-3: In the second hydrothermal process, 2.5 mmol of potassium permanganate (KMnO4) were dissolved into 50 mL deionized water. The Mg-Co precursor/Ni-foam and the KMnO4 solution transferred into a 100 mL Teflon lined autoclave was sealed and maintained at 120 °C for 2 h (MCMNA-1), 4 h (MCMNA-2) and 6 h (MCMNA-3), respectively.
The characterization and electrochemical measurements information and the fabrication and measurement of MCMNA//AC asymmetric supercapacitor were shown in supplementary information (Page. S1–S2).
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The authors gratefully acknowledge the financial support from the National Key R&D Program of China (#2018YFF0215200), the Liaoning Province Key R&D Planning Guidance Projects (#2018230007), and the Support Program for Innovative Talents in Liaoning Province (#LR2017061).
The authors declare no competing interests.
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Xu, J., Wang, L. Fabrication of hierarchical core/shell MgCo2O4@MnO2 nanowall arrays on Ni-foam as high–rate electrodes for asymmetric supercapacitors. Sci Rep 9, 12557 (2019) doi:10.1038/s41598-019-48931-6