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Time-resolved cryo-EM using a combination of droplet microfluidics with on-demand jetting

Abstract

Single-particle cryogenic electron microscopy (cryo-EM) allows reconstruction of high-resolution structures of proteins in different conformations. Protein function often involves transient functional conformations, which can be resolved using time-resolved cryo-EM (trEM). In trEM, reactions are arrested after a defined delay time by rapid vitrification of protein solution on the EM grid. Despite the increasing interest in trEM among the cryo-EM community, making trEM samples with a time resolution below 100 ms remains challenging. Here we report the design and the realization of a time-resolved cryo-plunger that combines a droplet-based microfluidic mixer with a laser-induced generator of microjets that allows rapid reaction initiation and plunge-freezing of cryo-EM grids. Using this approach, a time resolution of 5 ms was achieved and the protein density map was reconstructed to a resolution of 2.1 Å. trEM experiments on GroEL:GroES chaperonin complex resolved the kinetics of the complex formation and visualized putative short-lived conformations of GroEL–ATP complex.

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Fig. 1: Design and characteristics of the time-resolved plunger.
Fig. 2: Benchmark of the time-resolved cryo-plunger.
Fig. 3: Three-dimensional reconstructions of GroEL–GroES complexes from time-resolved and steady-state data.
Fig. 4: Details of trEM GroEL–GroES reconstructions.

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Data availability

The protein models with the PDB accession codes 4AAQ, 4KI8, 7A4M, 1XS3, 1AON, 1DP0, and 4V40 were used in this study. The newly generated cryo-EM density maps and refined atomic models are being deposited in the PDB and EMDB databases under accession codes: apoferritin 5 ms 8BK9, EMD-16093; apoferritin 35 ms 8BKA, EMD-16094; apoferritin 205 ms 8BKB, EMD-16095; β-galactosidase 5 ms 8BK7, EMD-16091; β-galactosidase 35 ms 8BKG, EMD-16097; β-galactosidase 205 ms 8BK8, EMD-16092; GroEL–ADP 13 ms 8BL7, EMD-16102; GroEL–ATP–ADP 13 ms 8BLD, EMD-16107; GroEL–ATP 13 ms 8BLY, EMD-16115; GroEL–ADP 50 ms 8BLE, EMD-16108; GroEL–ATP–ADP 50 ms 8BLF, EMD-16109; GroEL–ATP 50 ms 8BLC, EMD-16106; GroEL–GroES–ATP 50 ms EMD-16154; GroEL–ATP 200 ms 8BL2, EMD-16100; GroEL–GroES–ATP 200 ms 8BM0, EMD-16116; GroE–GroES–ADP 200 ms EMD-6157; GroEL–2GroES–ATP 200 ms 8BMT, EMD-16125; GroEL–ATP 20 s 8BMD, EMD-16118; GroEL–GroES–ATP 20 s 8BM1, EMD-16117; GroEL–GroES–ADP 20 s 8BMO, EMD-16119; GroEL–2GroES–ATP 20 s 8BKZ, EMD-16099.

Raw micrographs for trEM data of the GroEL–GroES complex were deposited to EMPIAR database under the accession code: EMPIAR-11481. Source data are provided with this paper.

Code availability

The code for Arduino board and the LabView-based interface for the plunger setup need adjustment depending on the specific hardware used. We will provide software, help with building a similar setup, and assistance with adjusting the software for the specific device upon request.

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Acknowledgements

We thank H. De Greve for designing primers used to clone the lacZ gene. We are indebted to A. Manz (KIST, Saarbrüken) for helpful discussions, B. Schied (ULB, Brussels) for a practical introduction to microfluidics and help with setting up microfabrication laboratory, and M. Fislage for assistance with cryo-EM data collection. We would like to acknowledge the funding provided by Vlaams Instituut Voor Biotechnologie, Fonds Wetenschappelijk Onderzoek (grant nos. G0H5916N, G054617N to R.G.E.), and by the European Research Council (grant no. 726436 to R.G.E.). The funders had no role in study design, data collection and analysis, decision to publish, or preparation of the manuscript.

Author information

Authors and Affiliations

Authors

Contributions

S.T. developed the microfluidic chip for trEM, established conditions for the preparation of trEM samples, collected, and processed trEM data for apoferritin and β-galactosidase. R.G.E., S.T., and R.C. designed and constructed the plunger device. S.T. and M.D. optimized the treatment of EM grids for optimal droplet spreading. M.D. collected and analyzed trEM data for GroEL–GroES. A.S. produced and purified proteins. R.G.E. prepared the original manuscript draft. S.T., M.D., and R.G.E. prepared figures, reviewed, and edited the manuscript. R.G.E. conceived, managed, and supervised the project and acquired funding.

Corresponding author

Correspondence to Rouslan G. Efremov.

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Competing interests

R.G.E., S.T., and R.C. are inventors on the patent application WO 2022/148859 A1 disclosing the instrument for trEM, filed by Vlaams Instituut voor Biotechnologie and Vrije Universiteit Brussel. The remaining authors declare no competing interests.

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Nature Methods thanks the anonymous reviewers for their contribution to the peer review of this work. Primary Handling editor: Arunima Singh, in collaboration with the Nature Methods team. Peer reviewer reports are available.

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Extended data

Extended Data Fig. 1 Time-resolved plunger setup.

a, Schematics of the time-resolved device. The key elements of the setup are labeled, and the laser (green) and white light beams used for high-speed recording (yellow) are shown. b, Photograph of the time-resolved plunger setup. c, Photograph of a microfluidic chip for trEM setup. The functional modules are indicated.

Extended Data Fig. 2 Evaluation of in-drop mixing efficiency.

a, Experimental design: serpentine channel with 16 sections was used to evaluate mixing efficiency. Position 0 is the position at which two solutions flow parallel to each other before droplet formation. Pressures applied to the oil and water phase from top to bottom were 80, 85; 120,115; and 160, 140 mbar. Positions used for evaluating the relative mixing index (RMI) are indicated. The images show representative snapshots from high-speed videos containing > 50 frames each. b, Pixel intensity histograms of the imaged droplets qualitatively indicate the mixing extent. The histograms represent pixel intensity distributions within identical areas of the water-in-oil droplet at the indicated positions. c, RMI for three flow conditions calculated at eight selected positions. Data are presented as mean values ± s.d. Each point of the graph was obtained analyzing three droplets.

Source data

Extended Data Fig. 3 Droplet velocity in the jets generated by LIC.

a, Snapshots of laser-induced jet extracted from a high-speed video recorded at 100,000 fps starting from the laser pulse. The images show the formation of a jet and its disintegration into droplets. b, Dependence of jet velocity on the laser power. The measurements were performed at a laser frequency of 3500 Hz. The energy per pulse was scaled by a factor of 12 to account for the splitting of the laser beam into 6 beams by holographic plate and power reduction by the beam splitter. The concentration of amaranth dye was 16 mM (10 mg/mL). Each point on the graph was obtained by averaging velocities of 10 airborne droplets. Data are presented as mean values ±s.d. t, time from laser pulse.

Source data

Extended Data Fig. 4 Influence of microfluidic chip and LIC on the activity of β-galactosidase.

The activity of β-galactosidase was measured after passing through the microfluidic chip under conditions used for trEM plunging, that is using a similar concentration of amaranth dye, droplet-based mixer, and LIC. The sprayed solution was collected, and its enzymatic activity was measured. The control sample was not passed through the chip but contained amaranth dye in the buffer. The activity values were scaled by average control activity. All measurements were repeated 3 times. Values for the individual measurements, average, and standard deviation scaled by the average of control are shown.

Source data

Extended Data Fig. 5 Spreading of microdroplets on holey carbon grids.

a, b, Examples of spreading of LIC-generated droplets on a holey carbon grid (tplunge = 100 ms) and c, d, on a holey carbon grid coated with 3 nm thick carbon layer (tplunge = 200 ms). On holey grids, many holes remained empty even though the liquid spread over the carbon. On grids with an additional continuous carbon layer, many holes were covered with a thin layer of vitreous ice. All the images are representative from a set of more than 20 grids.

Extended Data Fig. 6 Processing of trEM data for apoferritin and β-galactosidase.

a, 2D class averages. Classes were separated by their appearance on the classes corresponding to apoferritin and to β-galactosidase particles. b, Reconstructions colored according to local resolution, and distribution of particle orientations. c, Fourier Shell Correlation (FSC) plots for half-maps (solid lines), phase randomized FSC curves (dashed lines) and model-map FSCs (thin lines).

Extended Data Fig. 7 Properties of trEM data and reconstructions for GroEL:GroES data.

a, Representative cryo-EM micrographs shown for individual reaction time points (from a set with n > 1700), b, 2D class averages. c, Reconstructions colored according to local resolution. The distribution of particle orientations is shown for each reconstruction. d, Half-maps FSC (solid lines), and phase-randomised FSC plots (dashed lines).

Extended Data Fig. 8 Processing scheme for trEM GroEL-GroES data.

a, Masked 3D classification was performed after consensus 3D refinement of pooled data for time points 50, 200 ms, and 20 s. The particles were classified into 20 classes. Ten classes with a substantial number of particles are shown out of which classes displaying high-resolution features were retained. Each of these classes was split into subsets corresponding to individual timepoint. b-e, Reconstructions from data subsets corresponding to individual time points for panel a, classes 4, 9, 14, and 15, respectively. f, Processing scheme for 13 ms timepoint. A consensus volume map was 3D classified with a mask into 6 classes. g, Data from 13 and 50 ms timepoints were merged, a consensus map was auto-refined with C7 symmetry, and particles were classified into 8 classes. Three classes converged to high resolution and are shown in the scheme. Class 1 and class 8 were split into 13 and 50 ms subsets to generate time point-specific individual volumes.

Extended Data Table 1 Cryo-EM data collection, refinement and validation statistics for apoferritin (AF) and β-galactosidase (βG) time-resolved datasets
Extended Data Table 2 Cryo-EM data collection, refinement and validation statistics for trEM GroEL-GroES datasets

Supplementary information

Supplementary Information

Supplementary Figure 1 and Supplementary Tables 1–3

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Supplementary Video

High-speed imaging of functioning trEM setup. The video is composed of 4 parts showing how microfluidic chip and plunger work. Part 1. Generation of microjets by LIC. The formation of airborne jets after each laser pulse is visualized using a microfluidic chip consisting of one single channel with a nozzle dimension of ≈50 × 50 µm (width × depth). Part 2. Operation of the complete device shows how the two sample solutions are encapsulated in droplets mixed, then merged in a single stream, and microjets are generated from three nozzles by LIC. The ejected droplets are applied on the EM grid moving towards the liquid ethane vial. Part 3 shows the trajectory of the plunger arm and grid during plunging. First, the grid is slowly brought close to the nozzle where it is accelerated towards the ethane vial and decelerated to avoid the arm recoil. Time is indicated relative to the moment when the grid passes in front of the nozzles. In part 4, the operation of the device in pulsed mode is shown.

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Source Data Fig. 1

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Source Data Fig. 4

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Source Data Extended Data Fig./Table 2

Statistical source data

Source Data Extended Data Fig./Table 3

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Source Data Extended Data Fig./Table 4

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Torino, S., Dhurandhar, M., Stroobants, A. et al. Time-resolved cryo-EM using a combination of droplet microfluidics with on-demand jetting. Nat Methods 20, 1400–1408 (2023). https://doi.org/10.1038/s41592-023-01967-z

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