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Nanoconfined polymerization limits crack propagation in hysteresis-free gels

Abstract

Consecutive mechanical loading cycles cause irreversible fatigue damage and residual strain in gels, affecting their service life and application scope. Hysteresis-free hydrogels within a limited deformation range have been created by various strategies. However, large deformation and high elasticity are inherently contradictory attributes. Here we present a nanoconfined polymerization strategy for producing tough and near-zero-hysteresis gels under a large range of deformations. Gels are prepared through in situ polymerization within nanochannels of covalent organic frameworks or molecular sieves. The nanochannel confinement and strong hydrogen bonding interactions with polymer segments are crucial for achieving rapid self-reinforcement. The rigid nanostructures relieve the stress concentration at the crack tips and prevent crack propagation, enhancing the ultimate fracture strain (17,580 ± 308%), toughness (87.7 ± 2.3 MJ m−3) and crack propagation strain (5,800%) of the gels. This approach provides a general strategy for synthesizing gels that overcome the traditional trade-offs of large deformation and high elasticity.

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Fig. 1: Schematic illustration of the hysteresis-free and crack-propagation-insensitive hydrogels, ionogels and organogels prepared by the NCP strategy.
Fig. 2: Mechanical properties and rapid self-reinforcement of the hydrogels.
Fig. 3: Crack propagation insensitivity and fatigue resistance under uniaxial tension.
Fig. 4: Universality of NCP strategy.
Fig. 5: Structural transformation of hydrogels and strong hydrogen bond interaction between monomer and nanochannels.

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Data availability

The data that support the findings of this study are available within the article and its Supplementary Information. The other relevant data are available at https://doi.org/10.5281/zenodo.8347583. Source data are provided with this paper.

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Acknowledgements

This work was supported by the National Natural Science Foundation of China (21835005, F.Y.; 52333002, F.Y.), Jiangsu Province Science Foundation for Carbon Emissions Peak and Carbon Neutrality Science and Technology Innovation (BK20220007, F.Y.), Postgraduate Research & Practice Innovation Program of Jiangsu Province (KYCX22_3202, W.L.), Collaborative Innovation Center of Suzhou Nano Science and Technology and Priority Academic Program Development of Jiangsu Higher Education Institutions. We are grateful to Q. Zhang for the technical support with the SAXS measurement with the Vacuum Interconnected Nanotech Workstation (Nano-X) from Suzhou Institute of Nano-Tech and Nano-Bionics, Chinese Academy of Sciences.

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Authors

Contributions

W.L. and F.Y. conceived the concept. F.Y. supervised the project. W.L. conducted the experiments. W.L. and F.Y. wrote the manuscript. X.W., Z.L., Z.S., D.L., L.L., Y.G. and X.Z. participated in optimizing the figures and assisted with material fabrication and characterization. All the authors contributed to the analysis and discussion of the data.

Corresponding author

Correspondence to Feng Yan.

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Nature Materials thanks Michael Dickey and the other, anonymous, reviewer(s) for their contribution to the peer review of this work.

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Supplementary Information

Supplementary Figs. 1–34 and Discussion.

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Source Data Fig. 2

Statistical source data.

Source Data Fig. 3

Statistical source data.

Source Data Fig. 3

Unprocessed gels.

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Statistical source data.

Source Data Fig. 5

Statistical source data.

Source Data Fig. 5

Unprocessed two-dimensional SAXS image and unprocessed molecular dynamics simulation snapshots.

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Li, W., Wang, X., Liu, Z. et al. Nanoconfined polymerization limits crack propagation in hysteresis-free gels. Nat. Mater. 23, 131–138 (2024). https://doi.org/10.1038/s41563-023-01697-9

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