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Extreme lithium-metal cycling enabled by a mixed ion- and electron-conducting garnet three-dimensional architecture

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Abstract

The development of solid-state Li-metal batteries has been limited by the Li-metal plating and stripping rates and the tendency for dendrite shorts to form at commercially relevant current densities. To address this, we developed a single-phase mixed ion- and electron-conducting (MIEC) garnet with comparable Li-ion and electronic conductivities. We demonstrate that in a trilayer architecture with a porous MIEC framework supporting a thin, dense, garnet electrolyte, the critical current density can be increased to a previously unheard of 100 mA cm−2, with no dendrite-shorting. Additionally, we demonstrate that symmetric Li cells can be continuously cycled at a current density of 60 mA cm−2 with a maximum per-cycle Li plating and stripping capacity of 30 mAh cm−2, which is 6× the capacity of state-of-the-art cathodes. Moreover, a cumulative Li plating capacity of 18.5 Ah cm−2 was achieved with the MIEC/electrolyte/MIEC architecture, which if paired with a state-of-the-art cathode areal capacity of 5 mAh cm2 would yield a projected 3,700 cycles, significantly surpassing requirements for commercial electric vehicle battery lifetimes.

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Fig. 1: Schematic diagram of Li-metal plating and stripping inside a non-MIEC garnet structure and a MIEC garnet structure.
Fig. 2: Characterization of prepared MIEC garnet.
Fig. 3: Schematic diagrams and cross-sectional SEM images of trilayers with and without Li-metal infiltration inside the porous MIEC structure.
Fig. 4: Electrochemical performance of symmetric Li-metal cells with thin, dense Ta-LLZ supported by a porous MIEC garnet network.
Fig. 5: Electrochemical performance of cells with an NMC cathode, MIEC(P)–Ta-LLZ(D)–MIEC(P) trilayer architecture and an Li-metal anode at room temperature.

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Data presented in this study are available from the corresponding author on reasonable request.

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Acknowledgements

We thank the Army Research Laboratory under Cooperative Agreement number W911NF-22-2-0021 (E.D.W.) for financial support and acknowledge the X-ray Crystallography Center and Maryland Nanocenter and its AIMLab for support with the characterization. We thank K. Duncan for his suggestions, which improved the manuscript, and thank P. W. Jaschin, G. Scissco and C. Tang for their help in analysing the data.

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E.D.W. conceived and supervised the research. G.V.A. performed the experiments. C.S. carried out the characterization via SEM. J.O'N. designed the schematics for the paper. G.V.A. and E.D.W. collectively wrote the paper with assistance from all other authors.

Corresponding author

Correspondence to Eric D. Wachsman.

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Competing interests

E.D.W. founded Ion Storage Systems to commercialize solid-state batteries. However, all results reported herein were performed at the University of Maryland under federal sponsorship. The remaining authors declare no competing interests.

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Nature Materials thanks Marca Doeff and the other, anonymous, reviewer(s) for their contribution to the peer review of this work.

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Alexander, G.V., Shi, C., O’Neill, J. et al. Extreme lithium-metal cycling enabled by a mixed ion- and electron-conducting garnet three-dimensional architecture. Nat. Mater. 22, 1136–1143 (2023). https://doi.org/10.1038/s41563-023-01627-9

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