Shuttle programme lifetime cost

With the final two flights of the NASA space-shuttle programme scheduled for later this year, we can now evaluate the lifetime cost of the programme.

Some 20 years ago, we found the programme to be slightly over budget and severely short in capability (R. A. Pielke and R. Byerly in Space Policy Alternatives Ch. 14, 223–245; 1992). We used 8 years of cost and schedule experience to predict performance for the subsequent 20 years of the shuttle programme.

The US Congress and NASA spent more than US$192 billion (in 2010 dollars) on the shuttle from 1971 to 2010 (see 'A costly enterprise'). The agency launched 131 flights; two ended in tragedy with the loss of Challenger in 1986 and Columbia in 2003. During the operational years from 1982 to 2010, the average cost per launch was about $1.2 billion. Over the life of the programme, this increases to about $1.5 billion per launch (R. A. Pielke Space Policy 10, 78–80; 1994).

For the period 1991–2010, we originally projected an average cost per flight of about $800 million. The actual cost was about $1 billion. We overestimated both the flight rate during this time (8 predicted flights versus 4.7 actual) and the annual costs (about $6.2 billion predicted versus $4.7 billion actual).

The actual cost for each flight of the programme falls squarely in the middle of the envelope we constructed, with projected uncertainties. Thus, our 1992 projection indicates that the performance of large-scale technologies might be predictable if projections are based on past experience.

The shuttle is the costliest US spaceflight programme ever undertaken. As it comes to an end, we should celebrate its successes, and draw lessons to inform future human spaceflight ventures.

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Correspondence to Roger Pielke Jr.

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Pielke, R., Byerly, R. Shuttle programme lifetime cost. Nature 472, 38 (2011).

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