Population Dynamics of Bulking and Foaming Bacteria in a Full-scale Wastewater Treatment Plant over Five Years

Abstract

Bulking and foaming are two notorious problems in activated sludge wastewater treatment plants (WWTPs), which are mainly associated with the excessive growth of bulking and foaming bacteria (BFB). However, studies on affecting factors of BFB in full-scale WWTPs are still limited. In this study, data sets of high-throughput sequencing (HTS) of 16S V3–V4 amplicons of 58 monthly activated sludge samples from a municipal WWTP was re-analyzed to investigate the BFB dynamics and further to study the determinative factors. The population of BFB occupied 0.6~36% (averagely 8.5% ± 7.3%) of the total bacteria and showed seasonal variations with higher abundance in winter-spring than summer-autumn. Pair-wise correlation analysis and canonical correlation analysis (CCA) showed that Gordonia sp. was positively correlated with NO2-N and negatively correlated with NO3-N and Nostocodia limicola II Tetraspharea sp. was negatively correlated with temperature and positively correlated with NH3-N in activated sludge. Bacteria species correlated with BFB could be clustered into two negatively related modules. Moreover, with intensive time series sampling, the dominant BFB could be accurately modeled with environmental interaction network, i.e. environmental parameters and biotic interactions between BFB and related bacteria, indicating that abiotic and biotic factors were both crucial to the dynamics of BFB.

Introduction

Bulking and foaming are two operational problems in activated sludge (AS) wastewater treatment plants (WWTPs)1,2. Bulking affects the settleability of bioflocs, which may result in failure of solid-liquid separation3 while foaming on the water surface of aeration tank needs extra operation, lowers the effluent quality and causes loss of biomass4. Even though these issues have experienced extensive amount of research by both improving configuration of process and controlling the relevant filamentous bacteria, there is still no systematic method to treat them and they still occur sporadically all over the world5,6,7. The bulking and foaming bacteria (BFB) are deemed as those bacteria overgrowth in a sludge bulking or foaming episode. Their roles in sludge bulking or foaming are not well studied, although their physical roles in the floc formation are well documented as the backbone of flocs in AS7,8,9.

Morphological standards were established to identify BFB by microscopy and chemical staining2 and then various molecular based methods such as T-RFLP10, DGGE11, real-time PCR12,13 and FISH7 were applied to survey the existence and abundance of BFB temporally or spatially. However, very limited associations between physiochemical, operational parameters and BFB were detected which possibly due to the limited identification accuracy of morphological methods, low throughput of T-RFLP, DGGE or poor quantification of FISH5. In recent years, large-scale microbial communities profiling with high throughput sequencing (HTS) of 16S rRNA amplicons14,15 and whole environmental DNA16,17 have become powerful tools to investigate microbes in environmental samples. Pair-wise correlation (Mostly Pearson or Spearman correlation) based network analyses among microbial communities and environmental parameters by HTS of 16S rRNA markers in various environmental niches such as soil, human gut and AS have been conducted to reveal environment-microbe and microbe-microbe associations, which have deepen our understanding of the determinative factors and the taxonomic relatedness on microbial communities18,19,20. This method could explain the possible linear (Person) or rank linear (Spearman) relationships between microbial communities and environmental parameters. For nonlinear relationships, the environmental interaction network (EIN) method had been proven as an effect way to model the dynamics of microbial assemblages in Western English Channel ocean region21, which is different from other modeling methods in WWTPs which focused on prediction of effluent quality and sludge volume index (SVI) with physicochemical parameters and operational parameters.

To the best of our knowledge, currently there are no studies using large-scale HTS of 16S rRNA marker time series data to specifically investigate the associations between abiotic (environmental parameters), biotic (other related bacteria) factors and BFB. In this study, monthly activated sludge samples had been collected from Shatin WWTP in Hong Kong S.A.R. over five years (2007~2012) and the temporal dynamics of the overall bacterial communities has been investigated in our previous study22. The aims of this study were to 1) profile all identified BFB dynamics in a full-scale WWTP over five years using HTS of 16S rRNA amplicons, 2) explore the correlations between BFB and environmental parameters as well as other bacterial taxa and 3) model BFB dynamics with environmental parameters and interactions between BFB and related bacteria using EIN.

Results and Discussion

Identification and quantification of bulking and foaming bacteria

In this study, 16S V3–V4 pyrosequencing data sets22 of 58 samples collected over five years from 2007 to 2012 were re-analyzed for BFB profiles. In Hong Kong people use sea water to do toilet flushing, as a result, the municipal wastewater treated in the Shatin WWTP contains about 30% sea water and is high in salinity. Over the whole sampling period, the WWTP was efficient in CBOD removal however suffered by unstable ammonium removal and periodically foaming in winter each year22. After normalizing the sequencing depth to 6000 sequences for each sample, 384 K sequences were obtained totally. The sequences were then aligned to BFB database with BLAST 2.28+ to identify BFB by a similarity of 97% and a hit length over 300 bps15. The BFB database contained the full-length 16S rRNA sequences of bacteria which were reported in literatures as the bacteria responsible for AS bulking or foaming15. The abundances of each BFB type were the sum of 16S rRNA sequences abundance with 97% similarity aligned with the sequences in BFB database. As shown in Fig. 1, totally there were 17 types of BFB belonging to five phyla: Actinobacteria, CFB sp., Choloroflexi, Firmicutes and Proteobacteria, respectively. The most abundant foaming bacteria was Gordonia sp. (averagely 3.6% ± 6.65% of total bacteria) followed by Mycobacterium sp. (3% ± 1.62%). The most abundant bulking bacteria was Nostocoida.limicola II Tetrasphaera sp. (1.6% ± 1.8%) followed by Microthrix sp. (0.07% ± 0.09%). The four most abundant BFB were all from phylum Actinobacteria. Apart from the dominant four types, other BFB were presented sporadically across all the time with relatively low abundance.

Figure 1
figure1

Heatmap of bulking and foaming bacteria over 58 months from 2007 to 2012 at similarity of 97% (sequences with hit length less than 300 bps were removed and not counted).

Heatmap values were transformed to log2. Bulking and foaming bacteria were grouped with phyla.

The occurrence and abundance of BFB in Shatin WWTP were different from those documented in other studies about the diversity and abundance of BFB in different WWTPs at different countries1,23,24. In a survey of Italy WWTPs, Microthrix pavicella was the dominant filamentous microorganism involved in sludge bulking or foaming23; however, in the present study, it was Gordonia sp. which was proved to be a novel species of genus Gordonia17. For Shatin WWTP, foaming only happened in winter while sludge bulking happens at different seasons as indicated by sludge volume index (SVI). The frequency distribution graph (Fig. S1) of the dominant six BFB showed quite different frequency patterns. The most abundant species Gordonia sp. was present in all months. However, the abundance distribution was quite uneven with >60% months less than 1% of total bacteria and >10% months with 12~37% of total bacteria. Mycobacterium sp. and Tetrasphaera sp. had relatively stable abundance around 3.0% and 1.6% of total bacteria, respectively. The abundance pattern was different from the results of a previous survey of Danish WWTPs using quantitative FISH which showed that only minor changes in relative abundance over three years7. These Danish WWTPs were only suffered by minor operational problems of sludge bulking and foaming and the temperature in Danish was 7–20 °C, but the climate in Hong Kong was much warmer and temperature was 13–30 °C, which possibly was related with bigger variance of BFB (Fig. S5). The abundance of BFB in Shatin over five years had bigger variations compared with that in our previous studies of 14 sewages plants15 which were from 1.86 to 8.99%. Noticeably, the Shatin WWTP was included in the 14 sewages plants. The discrepancy indicated that the abundance variations of the bacteria related with bulking and foaming in Shatin WWTP over time which suffered from periodical sludge bulking and foaming in winter and spring could be larger than that from geographically distributed WWTPs from different countries.

The complexity of different frequency patterns for different BFB revealed the generalist and specificity of BFB along time. Gordonia sp. and Mycobactrium sp. were quite general since they presented in all time points, however Gordonia sp. simultaneously showed quite strong specificity due to the large variation of abundance along time. The advantage of this method compared with traditional method like FISH was that we can study all the potential BFB in one run as long as they were in the BFB database. Noticeably, for the identification of BFB, although we strictly controlled the criteria with a hit length of at least 300bp and the identity to 97%, the identification accuracy maybe influenced by the limited length of 16S V3-V4 region and those BFB not incorporated into the database could not be detected15,25. However, these limitations could be alleviated with the increase of sequencing length or application of third generation sequencing platform which generates sequences longer than full length of 16S rRNA26. At the same time, the BFB database could be more completed as more BFB were discovered. Thus, the identification of BFB using 16S profiles will be further applied in the future studies.

Seasonal variations of bulking and foaming bacteria

Overall, total BFB showed seasonal variations with higher abundance in winter-spring and relatively lower abundance in adjacent summer-autumn except for 2010 over the five years, which was mainly contributed by the variation of Gordonia sp. (Fig. 2a). One way ANOVA of the summer-autumn month (May to Oct.) and winter-spring months (Nov. to Feb.) showed significant difference of total BFB over the sampling time (F-value 6.21, P-value < 0.001, Fig. 2b). Post-hoc Tukey HSD test was performed for each pair of seasons. Specifically, winter-spring months of 2007 and 2008 were significantly (P-value < 0.05) different from other time points, as indicated by different labels ‘a’, ‘b’ or ‘c’ in Fig. 2b. For each BFB, in details, Gordonia sp. showed huge variations, i.e. high in winter-spring months (around March and April) and low in summer months (around July and August), while Mycobacterium sp. showed much less variations (Fig. 1, Fig. S1 and Fig. 2a). An annual decline trend of the portion of total BFB in winter was also observed (Fig. 2b). There were sludge foaming happened in spring time around March at Shatin WWTP22. Although bacteria Gordonia amarae has been reported largely associated with sludge foaming27, in the present study, the existence of Gordonia sp. all the time before and after foaming accidents may indicate that existence of Gordonia sp. was not the deterministic or sole reason for the foaming accident. The temporal dynamics of total BFB was very obvious compared with a three years’ survey in 28 Danish WWTPs, which showed that only minor changes were observed for most of BFB7. The discrepancies between these two studies could be due to influent characteristics, climate conditions of the two regions and operational parameters.

Figure 2
figure2

(a) Bar plot of the abundance of all the 17 hit BFB from July 2007 to July 2012 in activated sludge of Shatin WWTP. (b) Seasonal variation of total BFB over five years, winter-spring (November–April) vs. summer-autumn (May–October) and a, b, c labeled the post-hoc Tukey HSD test state among seasons, with the same label means do not have significant difference (P-value, 0.05), different labels represent significant difference.

Correlation between BFB and operational parameters

To investigate the influence of operational parameters on the dynamics of BFB, Pearson and Spearman coefficient indexes were calculated between the most abundant four BFB and operational parameters. In the present study, several strong correlations have been identified by correlation analysis, including Gordonia sp. with NO2-N-AT (aeration tank) and NO3-N-AT, Tetraspheara sp. with temperature and NH3-N-AT (Fig. 3). These correlations have never been reported before. The above results were confirmed by Canonical corresponding analysis (CCA) results, which showed that Gordonia sp. was positively correlated with NO2-N-AT (aeration tank) and negatively correlated with NO3-N-AT; Tetrasphaera sp. was negatively correlated with temperature and positively correlated with NH3-N-AT (Fig. S2). There were reports showed new strains in genus Gordonia could be nitrate reducing bacteria28,29 and this indicated that the Gordonia sp. was possibly related with nitrogen metabolism. We analyzed the draft genome of the novel Gordonia sp. and found that it was a nitrate reduction bacterium and could perform nitrate reduction by transforming nitrate into ammonia (Fig. S4). The negative correlation between Tetrasphaera sp. and temperature has not been reported elsewhere so it was firstly shown in this study, further genome information and metabolic information were needed to investigated the underneath reasons for the correlation. The dependence of foaming bacteria Microthrix parvicella on temperature had been observed in previous study30 which was consistent with our result. It was notable that the SVI values, as the indicator of the sludge settling ability, was only medium correlated (|Pearson correlation coefficient| <0.5) with Microthrix sp., implying the complex of sludge bulking (Figs 3 and S2). Due to the limitation of technologies used before, it was difficult to conduct large-scale correlation analysis of filamentous bacteria with operational parameters to identify the sensitive parameters. In the present study, we obtained several strong correlations of the operational parameters with specific BFB by the statistical analysis based on long-term time series profiling of the bacterial community in the full-scale WWTP, although these novel relationships need to be further confirmed by experiments. We also preliminarily demonstrated that the correlation of Gordonia sp. with nitrate, nitrite and ammonia was possibly due to that this bacterium was related with nitrogen metabolism based on the draft genome gene contents.

Figure 3
figure3

Pearson and Spearman coefficient index of the most dominant four BFB with operational parameters.

Parameters with “inf” suffix were parameters of influent wastewater and parameters with “AT” suffix were aeration tank activated sludge parameters.

Bacterial species correlated with bulking and foaming species

Apart from the abiotic factors, biotic interactions were also quite important for the dynamics of bacteria assemblages21,22. Bacterial species strongly correlated (|Spearman coefficient| >0.6, P-value < 0.01) with BFB were clustered into two modules (Fig. 4). Inside each module, bacteria species were all positively correlated; between the two modules, they are negatively correlated. The two modules both were composed with widely distributed phyla. Detailed analysis of the two modules showed that 90.3% of the species strongly correlated with Gordonia sp. were in Module 1 and these species were mainly from phyla Proteobacteria and Chloroflexi. Specifically, seven species from order Rhizobiales were all strongly and negatively correlated with Gordonia sp. (Fig. 4, Table S1). The species directly correlated with Tetrashpaera sp. and Rhodococcus rubers were mostly in Module 2 with positive correlation. Notably, species strongly correlated with BFB from the phylum TM_7 were all in Module 2, which may indicate that this phylum had similar variation as BFB in Module 2.

Figure 4
figure4

Correlation based network analysis of those bacterial species significantly correlated with BFB (spearman correlation coefficient index over 0.6 or smaller than –0.6).

Nodes were bacteria and edges were the correlation between bacteria. Green edges represented positive correlation and red edges were negative correlation. All the correlated bacteria were clustered into two co-exclusive modules.

The non-randomly modality of bacteria correlated with BFB and almost all BFB (except Mycobacterium sp.) belong to Module 1 indicated that different BFB populations may exhibit similar preference for environment. Generally, in microbe-microbe interaction, negative correlation may be caused by prey-predator, competition, amensalism, different preference in living environment and so on31. Although it is not an easy task to find the reasons for these correlation patterns in the network, the non-random positive and negative correlation of different bacterial species with BFB pose novel knowledge to BFB related associations in AS system.

Modeling BFB dynamics with EIN

Since correlation based analysis can only capture potential linear or rank linear relationships between BFB and the related abiotic and biotic factors, to explore possible non-linear relationships of them, we constructed EIN which was a Bayesian network generated with environmental parameters, interactions between BFB and other bacteria. The Bayesian network was probabilistic graphical model which represented conditional dependence relationships among a group of random variables. Thus, edges in the network possibly referred to causal-relationships between the parent node and the children node. BFB with frequency less than 75% of total samples were filtered, which selected three BFB and other related bacteria as well as all the environmental/operational parameters for the model input. To extrapolate the model along time, the 58 samples dataset was divided into training set (45 samples, 75% of the 58 samples) and a validation set (13 samples, 25%). EIN were constructed with the training set and then the derived functions for BFB from Erequa0.9 were validated with the validation set. To compare the models with and without biotic interactions, another model was also constructed with only the operation/environmental parameters and BFB. Results of the derived functions for the three selected BFB and their accuracies were listed in Table S2. Figure 5a showed the predicted and observed Gordonia sp. along time and the predicted values were plotted against observed values in Fig. 5b. The figure showed that the prediction accuracy of EIN derived function was much better compared with the function derived only by the environmental parameters. Prediction accuracy was fairly good with an R2 of 0.93 between observed and calculated abundance and a mean square error (MSE) only 7.41e-06. Mycobacterium sp. also followed the same trend and fitted the model well (Fig. S3, Table S2). For both EIN model and environmental/operational parameters only model, Nostocodia limicola II Tetraspheara sp. only correlated with temperature and the prediction accuracy was high with a R2 value of 0.93, indicating the high dependence of Tetraspheara sp. on temperature.

Figure 5
figure5

Model Gordonia sp. dynamics with EIN: (a) Observed and predicted abundance of Gordonia sp. along the five years, model constructed with the first 45 samples and validated with the left 13 samples; (b) Observed Gordonia sp. abundance against model predicted abundance, regression R2 value for EIN module and only environmental parameters module were given.

Our current knowledge maybe not enough to explain the relationships among the parent bacteria species and environmental parameters with BFB in the EIN model, however, the derived function from the anterior time series (training set from 07-2007 ~ 02-2011) could be fairly good fitted in the posterior time (validation set from 03-2011 ~ 07-2-12), indicating the extrapolation ability of the model. It should be noticed that the related bacteria with BFB in the EIN module were not exactly identical to those identified using the Spearman correlation based network. This was mainly due to the ability of the Bayesian inference in identifying nonlinear relationship among variables. Overall, the incorporation of biotic interaction in the EIN model had better accuracy than that one with only environmental parameters indicating that the biotic factors were also important factors in determination of the population of BFB.

Conclusions

In conclusion, pyrosequencing of 16S rRNA gene revealed high diversity (17 types) of bulking and foaming bacteria occurring in a full scale WWTP in five years, occupying 0.6~36% (averagely 8.52% ± 7.3%) total bacteria in the activated sludge system. Total BFB showed significant seasonal variations with higher abundance in winter than summer and the variation was mainly contributed by Gordonia sp. The Gordonia sp. was positively correlated with NO2-N and negatively correlated with NO3-N and Tetrasphaera sp. was negatively correlated with temperature and positively correlated with NH3-N in activated sludge. CCA showed consistent results with the above correlation analysis. Bacteria correlated with BFB could be clustered into two modules; the two modules were negatively correlated with each other and positively correlated inside each module. Correlations between Gordonia sp. and other bacteria indicated that over 90% of the strong correlations (mainly from phyla Proteobacteria and Chloroflexi) were negative and the phylum TM_7 were all positively correlated with BFB. Finally, we demonstrated that EIN could be applied in the artificial engineering system of AS to predict BFB.

Methods

Sampling and data sets

The AS samples were monthly collected from the aeration tank of a full-scale WWTP performing anoxic/oxic process with a proceeding ability of 216,000 m3 day−1, as described before22 over five years from 2007 to 2012. The AS was 1:1 mixed with absolute ethanol and stored in −20 °C fridge before DNA extraction22. Wastewater characteristics and operational parameters were collected accordingly from Drainage Services Department.

Sequence process and identification of bulking and foaming bacteria

DNA extraction, PCR amplification and 454 pyrosequencing were conducted as described before22. Raw sequences from Roche 454 FLX Titanium platform were processed with QIIME pipeline 1.70v32. Firstly, the raw sequences were de-noised by QIIME denoiser33. Then ChimeraSlayer algorithm34 was used to identify chimera sequences. After removing chimera sequences, the clean sequences of each sample were normalized to 6,000. To identify BFB in each sample, BLAST 2.28+ was used to search BFB in each sample against the BFB database15 with a similarity cut off of 97% and minimum alignment length of 300 bps. To investigate bacterial species correlated with BFB, we firstly remove all the BFB sequences and then the remaining sequences were clustered into operational taxonomy units (OTUs) at 0.97 cut-off with UCLUST35. Representative sequence of each OTU was then sent to RDP Classifier 2.136 for taxonomy identification. QIIME was used to generate the OTUs table for all samples. OTUs were filtered by abundance and frequencies, any OTU with less than 5 pyrotags and frequency lower than 50% (present in <50% of samples) were removed. Then remaining OTUs were used to calculate Spearman correlation with BFB. Those with Spearman coefficient value > 0.6 or <−0.6 (P-value < 0.01) were retained as bacterial species which were strongly correlated with BFB19.

Statistical analysis and network analysis

Time series heat-map of BFB was generated with function ‘heatmap.2’ in R3.037 package ‘gplots’. One way ANOVA and post-hoc Tukey HSD tests on summer-autumn and winter-spring were conducted with R package. Spearman and Pearson correlation analysis were conducted to identify those operational parameters and water/sludge quality parameters which showed strong relationships with BFB. Pearson and Spearman coefficient index were calculated with function ‘rcorr’ in R3.0 package ‘Hmisc’.The Cytoscape3.038 was applied to generate the network between BFB and their correlated bacterial OTUs. The Spring-Embedded layout algorithm on edge value was used to cluster OTUs and BFB in the network. Canonical corresponding analysis (CCA) was generated by Canoco4.5.

EIN construction and functions generation with Erequa

An EIN was a Bayesian network (BN) with both environmental parameters and microbial interactions as proposed in a study using EIN to predict the microbial community of ocean with time series data21. To construct the EIN, all environmental parameters, selected OTUs and BFB were merged into one matrix; then this matrix was sent to learn the BN by Bayesian Network Inference with Java Objects (BANJO) v2.139 (http://www.cs.duke.edu/~amink/software/banjo/). Due to different units for environmental parameters, all the environmental parameters were transformed to 1 to 100 by the following equation for normalization21

where is the normalized value for parameter j at time i, is the observed value, MAX and MIN give the maximum and minimum values for parameter j across all time points.

OTUs and BFB were all using relative abundance in the matrix. OTUs and BFB were selected by a standard that the average abundance should be larger than 0.01% and the presence across samples should be larger than 75%. After filtering, only the most abundant three BFB met the requirement. For the detail running parameters of BANJO, a maximum of five parents, All Local Moves proposer, simulated annealing and randomly configured networks were used. Since we only concerned about BFB dynamics and their determinative factors, so only edges from environmental parameters and other OTUs to BFB were allowed. A consensus network was generated from all the learned networks by BANJO. The EIN we finally obtained was a directed acyclical graph (DAG) whose edges represented causal relationship between the parent nodes and their child nodes inferred by the observed data. The relationship in the EIN could be seen as an artificial neural network. Then each BFB can be expressed as a function of its parent nodes. The function was deduced using Eureqa0.9 beta software40. Eureqa0.9 could deduce equations of variables in numerical dataset without prior knowledge about the system. As Eureqa0.9 generated several functions fitting the data, the final function chosen was a trade-off between the complexity of the function and its fitness which was measured by Pearson’s coefficient.

Additional Information

How to cite this article: Jiang, X.-T. et al. Population Dynamics of Bulking and Foaming Bacteria in a full-scale Wastewater Treatment Plant over Five Years. Sci. Rep. 6, 24180; doi: 10.1038/srep24180 (2016).

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Acknowledgements

The authors would like to thank GRF of Hong Kong for financial support (172099/14E) on this long-term research project. Xiao-Tao Jiang would like to thank The University of Hong Kong for the postgraduate scholarship and Dr. Feng Guo would like to thank The University of Hong Kong for postdoc fellowship. The authors would like to thank Dr. Feng JU, Dr. Lin YE and Miss Qingmei YAN for help on sludge sampling. Special thanks to DSD (Drainage Services Department) for sharing of operational parameters data.

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Z.T. designed the experiments and revised the final manuscript. J.X.T. and G.F. performed the sampling, data analysis and visualization. J.X.T. wrote the manuscript draft.

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Jiang, XT., Guo, F. & Zhang, T. Population Dynamics of Bulking and Foaming Bacteria in a Full-scale Wastewater Treatment Plant over Five Years. Sci Rep 6, 24180 (2016). https://doi.org/10.1038/srep24180

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