Boiling, a dynamic and multiscale process, has been studied for several decades; however, a comprehensive understanding of the process is still lacking. The bubble ebullition cycle, which occurs over millisecond time-span, makes it extremely challenging to study near-surface interfacial characteristics of a single bubble. Here, we create a steady-state vapor bubble that can remain stable for hours in a pool of sub-cooled water using a femtosecond laser source. The stability of the bubble allows us to measure the contact-angle and perform in-situ imaging of the contact-line region and the microlayer, on hydrophilic and hydrophobic surfaces and in both degassed and regular (with dissolved air) water. The early growth stage of vapor bubble in degassed water shows a completely wetted bubble base with the microlayer and the bubble does not depart from the surface due to reduced liquid pressure in the microlayer. Using experimental data and numerical simulations, we obtain permissible range of maximum heat transfer coefficient possible in nucleate boiling and the width of the evaporating layer in the contact-line region. This technique of creating and measuring fundamental characteristics of a stable vapor bubble will facilitate rational design of nanostructures for boiling enhancement and advance thermal management in electronics.
Boiling is one of the most efficient heat transfer mechanisms that allows a large amount of heat to be transferred over small surface areas due to the associated phase-change process. It has been widely used in industry1, from cooling small electronics to large power plants. However, it is a complex phenomenon which involves multiple length scales present at the base of a bubble in the contact line region2,3. The three-phase contact line region (Fig. 1a), where the liquid-vapor interface meets the solid surface, can be divided into three sub-regions of varying thicknesses: non-evaporating film region (of nanometer-scale thickness), evaporating film region (of micrometer-scale thickness) and bulk meniscus region (of micrometer- to millimeter-scale thickness)4,5, with these regions constituting the microlayer. Contact line models6,7, together with transient conduction8 and microlayer evaporation9,10, have been widely accepted as the basic heat-transfer mechanisms in boiling. The dynamics of contact line region and the microlayer dictate bubble growth and departure and are of significant importance in understanding the fundamental behavior of the boiling phenomenon11. Visualization of the boiling process and the contact line region has recently been pursued12,13,14,15,16,17 with tremendous impact in providing a realistic depiction of the boiling process; however, the unsteady nature and a short time-span of the bubble ebullition cycle has made in-situ imaging of a single bubble very challenging.
The contact line region is incorporated into predictive boiling models through contact angle values18,19,20. The intricacies involving the shape of an interface and the behavior of the contact line are implicitly accounted for in the contact angle, thus making the bubble contact angle parameter of significant importance in boiling models. Methods that have been applied to determine the contact angle include the captive-bubble technique (involves an air-bubble)21,22,23, the flotometric technique (involves solid particles interacting with a bubble)24 and high-speed photography (involves visual approximation of the contact line region and angle)25. In addition, equilibrium or advancing contact angles of a liquid droplet on the surface at room temperature are often used boiling models19,26, although it is difficult to relate the boiling process to the droplet wetting characteristics due to the highly transient conditions associated with liquid-vapor phase change27,28,29. Thus, the contact angle of a vapor bubble in pool boiling has yet to be measured in the early growth stages due to the dynamic nature of the bubble ebullition cycle; making it all the more necessary to image the contact line region to advance our understanding of boiling process and enhance boiling heat transfer efficiency.
In this work, we create a steady-state vapor bubble in a pool of sub-cooled water by heating the surface with a femtosecond laser source. The bubble remains stationary for hours, allowing in-situ imaging of the microlayer and the contact line region, as well as measurements of the contact angle. A Ti:Sapphire ultrafast laser (pulse length ≈120 fs, repetition rate = 80 MHz, center wavelength λ0 = 800 nm) in conjunction with a second-harmonic generation (SHG) unit was used to generate high-power laser pulses at a free-space wavelength of λSHG = 400 nm. The laser pulses were passed through a 5× or 50× objective lens and focused on an absorbing 40 nm thick Au film that was sandwiched between a silica glass substrate (bottom-surface) and sputter-deposited 400 nm thick layer of SiO2 (top-surface). The focused laser beam creates a highly localized heating area corresponding to the beam-diameter ≈170 μm. To achieve boiling, a pool of water was created inside a 6 cm long and 1.4 cm inner diameter glass tube bonded to the SiO2 top-surface of the substrate. Although laser-initiated bubbles have been used in literature30,31,32, fundamental characteristics of formation of such bubbles or their in-situ imaging to understand the boiling process have not been explored. Experiments were performed in both regular deionized (DI) water with dissolved air and degassed DI water. The latter was prepared by boiling regular DI water for one-hour and filling it inside the glass-tube using a 220 nm filter syringe to remove any particulates. Based on the one-dimensional (1D) diffusion equation, it would take >24 hours for the atmospheric air to diffuse to the bottom of the 6 cm long tube whereas each experimental measurements lasted for <2 hours. Convection currents due to bubble formation can increase diffusion of air in water; however, experimental observations show that water remained degassed near the surface as the vapor bubble condensed when the laser was turned off (video V1 in the supplementary material). Using regular DI water, we tested hydrophilic SiO2 surfaces (where experiments were performed immediately after plasma cleaning) and normal SiO2 surfaces. Similarly, using degassed DI water, we tested both the normal SiO2 surface and a hydrophobic tridecafluoro−1,1,2,2-tetrahydrooctyl-trichlorosilane (FOTS) surface. In Table 1, we list the drop contact angle on these surfaces measured using a goniometer (drop images in supplementary information). After a bubble is formed on the surface through heating with a laser pulse, we increase the average power of the laser by 20 mW for every subsequent reading of the bubble base, bubble diameter and contact angle. The measurements were stopped before the average laser power could reach the damage threshold of the SiO2 surface (corresponding to an average power ≈240 mW). The uncertainty in all the contact angle measurements are one standard deviation for repeated experimental measurements (five in total). Please refer to the supplementary information for details on the experimental setup, sample fabrication and preparation.
Figure 2a–c show the bottom view, obtained using an inverted optical microscope, of a single bubble formed on hydrophilic SiO2, FOTS and normal SiO2 surfaces, respectively, with increasing laser heating power. The vapor bubble instantly achieves steady-state in degassed DI water as the heat transfer from the surface leads to continuous evaporation of water in the microlayer which is balanced by the continuous condensation of vapor at the liquid-vapor interface away from the surface due to the sub-cooled pool of water (temperature of water was ≈75 °C lower than the saturation temperature ≈100 °C). The bubble contact angle for the hydrophilic SiO2 surface was obtained by measuring the bubble base diameter, and the height of bubble middle plane, , (Fig. 2d1) and determined by the equation: ; whereas for the hydrophobic surface (FOTS), was obtained by the first-order derivative of the parabolic curve of the interface (Fig. 2d2) and given by where the height of the bubble is . In these equations, the bubble base diameter, , was obtained directly from the calibrated optical images acquired using a CCD camera; while the z positions of the bubble middle plane (for hydrophilic and normal SiO2) or the bubble height (for the FOTS surface) were obtained by translating the focal plane of the objective to the appropriate z height and reading the z-offset from the controller of the motorized translation stage. Figure 2e,f show the variation in the bubble base/bubble diameter and contact angle, respectively, with increasing laser power for the various cases studied. The bubble sizes were consistently smaller in degassed DI (D) water when compared to regular DI (R) water due to the contribution of dissolved air in the bubble growth phenomenon in regular water. This effect was further confirmed by turning the laser off; the bubble in degassed DI water disappeared in < 20 seconds (due to condensation of vapor) while the bubble in regular DI water decreased slightly in diameter but stayed on the surface for days (videos V1, V2 and V3 in the supplementary material). Our results are also consistent with a recent study33 where air nanobubbles were found to be stable for days due to the slow-rate of dissolution of air into an already saturated surrounding liquid.
For the normal SiO2 surface with degassed water, the bubble contact angle decreased with increasing laser power (from 73.6° ± 3.9° at 120 mW to 45.3° ± 5.2° at 200 mW). In all the other cases, the bubble contact angle was found to be independent of the laser power studied. Average bubble contact angle in regular water was determined to be 31.9° ± 0.5° on normal SiO2 surface, which is similar to the drop contact angle (Table 1) and in good agreement26 with the drop receding contact angle after boiling experiments (32.3° ± 0.4°). The average contact angle was 29.3° ± 0.4° on the hydrophilic SiO2 surface which is slightly smaller than the bubble contact angle on normal SiO2 surface. Contact angle of the bubble on FOTS surface was 96.8° ± 0.2° which is also similar to the measured drop contact angle. These variations in contact angle, especially between degassed and regular water on the same surface, depend on the dynamics of the microlayer and contact line region as studied and explained below.
A stable bubble enables in-situ imaging of the contact line region present at the base of the bubble. Using femtosecond laser illumination through a 50× microscope objective, bubbles were formed on a normal SiO2 (Fig. 3a) surface with regular water, a normal SiO2 surface with degassed water (Fig. 3b) and a FOTS surface with degassed water (Fig. 3c). The contact line region is imaged (Fig. 3) using the inverted optical microscope under illumination from both a white halogen lamp source (Fig. 3a1) and a 632 nm HeNe laser (Fig. 3a2). The microlayer and the contact line region were identified based on the juxtaposition of these two sets of images. Under coherent HeNe laser illumination, two sets of fringes were observed in the images that are a result of thin-film interference associated with interaction between regions of different refractive index. The first set of fringes, F-1 (dark thick partial rings), have fringe-gaps decreasing in the outward radial direction and are associated with interference resulting from the top curved interface of the bubble (and not due to the contact line region). The second set of fringes, F-2, are relatively closely packed and the fringe-gap for these set of fringes increase in the outward radial direction. These fringes are a result of thin-film interference of incident light with the partially reflected light within the thin liquid microlayer present at the base of the bubble14, with the increase in fringe-gap attributed to the increase in radius-of-curvature of the microlayer in the outward radial direction. The second set of fringes is clearly evident in degassed DI water (Fig. 3b2) showing the presence of a liquid microlayer over the entire bubble base. However, in regular DI water (Fig. 3a2), the fringes are absent from the center of the bubble base and are only present in the equivalent bright regions of Fig. 3a1. This observation implies the presence of a dry-spot region at the center of the bubble base and the formation of the three-phase contact line region (liquid-vapor-solid) interfacing with the SiO2 surface, with a significantly reduced microlayer. The microlayer shape obtained for a bubble on normal SiO2 in regular water and degassed water and on FOTS surface in degassed water is plotted in Fig. 2a3 respectively. As the interference of the monochromatic light source generates dark and bright fringes corresponding to constructive and destructive interference respectively, these fringes are separated by an optical path difference equal to effective half wavelength, nλ0/2, where n is the refractive of the medium, λ0 is the free-space wavelength of light. The position of these fringes is used to construct the shape of the microlayer, where the difference in local thickness at the adjacent bright/dark fringe location tm + 1 and tm is given by tm + 1 – tm = λ0/2n cos(θ) for the light refracted at angle θ into the microlayer.
The fringes observed in the contact line region are also used to explain the experimentally measured contact angle values. In the regular DI water on normal SiO2 surface, the larger size of the bubble (due to contribution of dissolved air) at low laser power creates a dry spot at the center causing the creation of a three-phase contact line; and hence, the bubble contact angle is similar to the drop contact angle (where a similar three-phase contact line is present). However, with degassed DI water on normal SiO2 surface, the microlayer covers the entire bubble base preventing the formation of the three-phase contact line and the contact angle is governed by the microlayer curvature relative to the bubble curvature. Hence, the contact angle decreases with increasing laser power as the radius of curvature of the microlayer increases significantly faster compared to the radius of curvature of the bubble. Similarly in FOTS, the larger radius of curvature microlayer along with the parabolic bubble shape results in large contact angle values. The parabolic shape of bubble is attributed to the larger bubble base diameter as the reduced wettability of the hydrophobic surface requires a larger microlayer to remove the same amount of heat from the surface. However, for degassed DI water on both normal SiO2 and FOTS surfaces, it is expected that after a critical bubble size is reached – the microlayer would reduce in thickness, form the three-phase contact line and the bubble contact angle would converge to that of the drop contact angle.Further, bubbles with the microlayer wetting the entire bubble base will not depart the surface as the capillary and disjoining suction force (due to reduced liquid pressure in microlayer) is estimated to be larger than the buoyancy force and capillary force at the top of the bubble (please refer to supplementary information for detailed analysis).
Maximum heat flux occurs in the thin evaporating region10 and is of critical importance in bubble growth dynamics; however, knowledge of heat transfer coefficient and corresponding width of this region is currently lacking in literature. We use experimental data from in-situ imaging of the contact line region together with finite-element-method based numerical simulations to characterize the evaporating region in the microlayer. We first focus on the bubble formation in regular DI water on normal SiO2 surface to obtain experimental data. Interestingly, it was found that the bubble grew gradually at constant laser power. The source of bubble growth results from the air dissolved in the water, which is released into the bubble during the vaporization of water from the evaporating region of the microlayer. The bubble grew steadily (Fig. 4a) at a volumetric rate of (5.60 ± 0.06) × 10−3 mm3/min (please refer to supplementary information for bubble volume calculations) and the contact line region at the bubble base grew radially outward at a speed of (1.9 ± 0.1) μm/min during the initial 40 min, but stopped after it reached a diameter of ≈270 μm (Fig. 4b); this limiting diameter approximately corresponds to the measured laser beam diameter (≈170 μm) with additional radial heat conduction in the Au layer. The uncertainty in the measurements of the bubble growth rate and bubble base are standard deviation of the fit parameter. Contact angle of the bubble (Fig. 4c) decreased with time as the bubble base remained nearly constant while the bubble diameter grew uninhibited. Similar to Fig. 3a1, the central dry spot diameter was identified from in-situ imaging of the contact line region. Based on these experimental data, the heat transfer rate q in the evaporating region, , is obtained from the air-water solubility mass balance calculation. Here, is the vaporization rate of water in evaporating region, is the mass flow rate of air into the vapor bubble from evaporating region, Sa is the solubility of air in water and ΔH is the latent heat of vaporization.
The heat transfer rate in the evaporating region q is also dependent on the overall heat transfer coefficient h and the area of the evaporating region through (please refer to Supplementary Information): where Dbb is the central dry spot diameter, w is the width of evaporating region and ΔT is the temperature difference between the surface and the bulk fluid. Unknown parameters h and w characterize the evaporating region (Fig. 4d) and we performed finite-element-method based simulations to determine the range of h and w for which the simulated release rate of air from the evaporating region agreed with that obtained through measured bubble geometry in the experiments (Fig. 4a). An axi-symmetric domain was considered that included the glass substrate, 40 nm Au layer and 400 nm SiO2 layer (Fig. 4d). A parametric study was performed where h and w were varied from 5000 Wm−2K−1 to 200,000 Wm−2K−1 and from 0.5 μm to 19.5 μm, respectively for a total of 3500 simulation cases. Figure 3e shows the range of h and w for which simulation results were in good agreement with experiments within a standard uncertainty of 4.5%. The temperature profile of the surface is plotted for this range (Fig. 4f). Interestingly, the surface temperature at r ≈135 μm was ≈39 °C, which is the critical temperature when Marangoni flow inhibits fluid flow towards the contact line34, thus equilibrating the incoming mass flow to the evaporation rate and causing the contact line to become stable at bubble base diameter of ≈270 μm. The temperature at the center of the bubble is calculated to be ≈82 °C, which is also in good agreement with experiments35, where it has been shown that the formation of a bubble in pool boiling in sub-cooled water at room temperature occurs at ≈84 °C. The thermal boundary layer thickness prior to bubble nucleation is simulated to be ≈200 μm and around the steady bubble is estimated to be ≈280 μm for h = 120 kW/m2K and w = 10 μm (please refer to Supplementary Information).
In summary, a steady-state vapor bubble is created in a pool of sub-cooled water by femtosecond laser heating which allows for in-situ imaging of the microlayer and the contact line region. The bubble can remain stable for hours as the evaporation of water at the surface is balanced by condensation of vapor at the liquid-vapor interface inside the bubble. Experiments are conducted on hydrophilic (SiO2) and hydrophobic (FOTS) surfaces in regular (with dissolved air) and degassed DI water. The contact angle of the vapor bubble is measured for various cases and the microlayer and contact line region are imaged with white light and a coherent laser source. For the laser powers studied, it was found that the three-phase contact line readily forms in regular DI water, while the microlayer covers the entire bubble base in degassed DI water. The contact angle for the bubble is found to resemble the drop contact angle on the same surface if the three-phase contact line forms, otherwise the contact angle is dependent on the curvature of the microlayer and the bubble and decreases with increasing laser power. The evaporating region in the contact line region is characterized by numerical simulations and experimental results and permissible values of heat transfer coefficient and corresponding width are calculated, thus providing an estimate to the upper limit of the heat transfer coefficient attainable in nucleate boiling as well as thin-film evaporation. The work presented here will advance the design of nanostructures to enhance heat transfer by optimizing the width of microlayer and improve our understanding of boiling phenomenon, particularly in outer-space where lack of gravity causes the bubbles to stay stationary on a heated surface. In-situ imaging of the microlayer and contact line region in a steady state bubble is a powerful technique for understanding the physical dynamics of the bubble growth process.
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This material is based upon work supported by the National Science Foundation under Grant No. 1445946. This work was performed in part at the Cornell NanoScale Facility, a member of the National Nanotechnology Infrastructure Network, which was supported by the National Science Foundation (Grant ECCS-15420819). A. A. acknowledges support under the Cooperative Research Agreement between the University of Maryland and the National Institute of Standards and Technology, Center for Nanoscale Science and Technology, Award#70NANB10H193, through the University of Maryland.
The authors declare no competing financial interests.
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Zou, A., Chanana, A., Agrawal, A. et al. Steady State Vapor Bubble in Pool Boiling. Sci Rep 6, 20240 (2016). https://doi.org/10.1038/srep20240
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