Introduction

The lattice structure and morphology of a crystal often affect its properties, such as catalytic activity1, electrical conductivity2,3,4 and photoluminescence3,4,5,6,7. Therefore, there has been considerable interest in the development of effective ways to grow crystals with controlled morphology. To obtain such crystals, careful consideration should be given to selecting (1) a proper crystallization method that effectively manipulates the local environment of the growing crystals and (2) a proper set of materials that interact with each other in a controllable, well-understood manner. In terms of the crystallization method, solution-phase crystallization has been regarded as one of the most powerful methods because the use of various solvents can effectively manipulate the local environment of solute molecules. Most examples of solution-phase crystallization occur in a single step; there is no external modification or manipulation of conditions once the crystallization begins. Single-step crystallization is straightforward and facile, but it lacks variety of products. Therefore, strategies have been developed for a larger variety of products, such as controlling the ratio of the capping reagent for silver nanoparticles8,9 or introduction of additional molecules for flower-shaped BSA-Cu3(PO4)2∙3H2O crystals10. Other examples of solution-phase crystallization take advantage of external manipulation; thus, growth occurs in multiple steps. Using multi-step crystallization, one can intentionally design and engineer the crystallization environment to obtain well-defined, unique crystals. For example, flower-shaped BaCO3-SiO2 structures were obtained by controlling the CO2 concentration, pH, and temperature during growth11, and other materials, such as metals12, oxides13, and peptides14 were able to adopt this strategy. However, this approach requires in-depth understanding of the target system, and only a few examples have been reported.

To fully exploit the advantages of solution-phase crystallization, one must select a proper set of solute and solvent, of which the mutual interactions are well understood. Highly conjugated fullerenes are one of the most intriguing candidates because they have a wide range of crystallization behaviour depending on the type of the solvent, which is often included in the crystal lattice6,7,15,16. Moreover, the addition of poor solvent can further diversify the chemistry because it lowers the solubility of fullerene solutes and alters the local concentration of the solutes. Of various fullerene solution systems, the C70 (solute)–mesitylene (solvent) system holds great importance because the crystallization is susceptible to various parameters, such as the solvent ratio and the type of solvent. For example, cube-shaped C70 crystals were obtained from mesitylene solution6, but the addition of sufficiently poor solvents, such as isopropyl alcohol (IPA) and ethanol, respectively, results in tubes and imperfect rods7. The large variety of crystal morphologies implies the presence of multiple crystallographic phases in the C70–mesitylene system, and the discovery of a new phase in this system inspired us to design new crystal morphologies.

Herein, we report the growth of fullerene crystals resembling a six-petal flower by co-crystallization of C60 and C70 molecules (as the solutes) in a mesitylene (as the good solvent)/ethanol (as the poor solvent) system. A series of time-dependent experiments revealed that C70 molecules dominantly participate at the initial stage of the crystallization, followed by co-crystallization of C60 and C70 molecules, which causes lateral growth into petals. Based on the crystallization mechanism, we obtained flower-like crystals with plural decks by modulating the morphology of the seed crystals. Further control of the morphology into complex structures was achieved by adopting two-step crystallization.

Results and Discussion

For the last decade, we have developed a profound knowledge of the crystallization of fullerene molecules by growing fullerene crystals with various morphologies (Fig. 1a). Our first example was vapor-solid growth of C60 hexagonal plates, which is based on a vaporization-condensation-recrystallization (VCR) mechanism17. To provide greater variety of the crystals, we adopted solution-phase crystallization. The growth of highly photoluminescent cube crystals made of C70 and mesitylene was one of our earliest successes in applying solution-phase crystallization to fullerene molecules6. We recently reported the growth of C70 hexagonal tubes by changing the amount of poor solvent, which reduces the total amount of mesitylene around C707. These examples have shown that solution-phase crystallization (as the method) in the C70–mesitylene system (as the target materials) is an excellent candidate for the effective growth of crystals with controlled morphology, as we described above.

Figure 1: Novel flower-shaped fullerene crystals.
figure 1

(a) Research flow of fullerene crystallization in our group. (b) SEM images of the flower-shaped crystals (fullerene flower) obtained using C60-C70-mesitylene/ethanol mixture (Inset: photograph of a clematis flower18). (c) Low-magnified SEM images of fullerene flowers. The mixing condition does not affect the morphology but does affect the size homogeneity. (d) A bright-field TEM image of a typical fullerene flower. (e) ED patterns of areas circled in (d); the two red lines are exactly the same, e.g., the fullerene flower shows nearly perfect sixfold symmetry. (f) 13C NMR spectrum of fullerene flowers showing the resonances of C60 (red), C70 (blue), and mesitylene (green). (g) TGA data of fullerene flowers (C60:C70 = 1:1 in precursor solution) obtained with a temperature increase of 10 °C/min under an N2 gas environment. The weight decrease between 250 and 450 °C is due to mesitylene evaporation. (h) UV-Vis absorption spectrum of a solution prepared by dissolving fullerene flowers (using a precursor solution of C60:C70 = 1:1) in mesitylene. The C60:C70 ratio is estimated at 1:2 according to the intensity ratio of the two peaks with red circles and the inset graph.

Our latest trial was the co-crystallization of C70 together with C60 in a mesitylene-deficient environment. We first prepared a precursor solution by dissolving both fullerenes in mesitylene and then mixing this solution with ethanol in the ratio of 1:30. As a result of this co-crystallization, unique flower-shaped crystals were obtained (Fig. 1b). These flowers have six petals resemble a natural flower, specifically clematis (Fig. 1b inset)18. The yield of fullerene flowers was almost 100%. Although the size of each crystal varied depending on the condition of the supersaturated solution, the morphology was identical (Fig. 1c). Their crystallographic structures were characterized by transmission electron microscopy (TEM) and electron diffraction (ED). Because the crystal is too thick for an electron beam to penetrate, ED patterns were obtained at the thin edges of the petals (Fig. 1d). Electron diffraction patterns taken at a random positions show hexagonal, regular arrays of spots (zone axis of [001], details in Fig. S1). In addition, the orientations of these patterns were almost identical (with a difference of 0.4°), even on different petals of a fullerene flower (Fig. 1e). Therefore, considering the overall morphology of the crystal, we concluded that the flower has nearly perfect sixfold symmetry.

To analyze the chemical composition of the fullerene flowers, we used 13C nuclear magnetic resonance (NMR) spectroscopy (Fig. 1f), which revealed one C60-related resonance (143.62 ppm), five C70-related resonances (131.28, 145.77, 147.81, 148.52, and 151.06 ppm), and three mesitylene-related resonances (21.65, 127.71, and 137.96 ppm), all of which are comparable or identical to previous studies19,20. Therefore, we concluded that a fullerene flower is composed of C60, C70 and mesitylene. Co-existence of C60 and C70 in the fullerene flowers is also indicated by the photoluminescence (PL) spectra (Fig. S2). To analyze whether mesitylene exists in the crystal lattice, which is frequently found in other fullerene crystals6,7,15,16, we performed thermogravimetric analysis (TGA) under an N2 gas flow (Fig. 1g), which showed a weight loss of 3.1% between 250 and 450 °C. Because the sublimation temperatures of both fullerenes are higher than 450 °C, we attributed this loss to mesitylene. That is, mesitylene is the third component of the crystal, as observed in other solvated crystals6,7,16. To assess the ratio of C60 to C70, we used UV-Vis absorption at 335 nm and 383 nm, which is related to the C60/[C60 + C70] ratio (Fig. 1h inset, Fig. S3). By interpolation, we estimated that the C60:C70 ratio was 1:2 (Fig. 1h). Combined with the TGA data, we concluded that the molar ratio of C60:C70:mesitylene in the fullerene flowers is 1:2:2.

Time-dependent morphologies observed by scanning electron microscopy (SEM) showed that the flower-like shape developed within 2 minutes after 20-second sonication, and that crystals did not grow after 10 minutes (Fig. 2a,b). To carefully examine the origin of such flower-like growth, we focused on the first 2 minutes after sonication. The crystal seed obtained immediately after sonication morphologically resembled the pure C70 crystals (the top left inset in the first image) obtained in the same system (mesitylene/ethanol)7. These seed crystals then laterally grew to become flower-like crystals (Fig. 2a). In addition, UV-Vis absorption spectroscopy revealed that the proportion of C60 in the crystals gradually increased as the crystallization proceeded (Fig. 2c). Therefore, we concluded that at the initial nucleation stage, the seed is essentially a pure C70 crystal, and during the following growth stage, lateral growth of the crystal occurs by attachment of C60 onto the lateral ends of seeds (Fig. 2d). It was practically impossible to obtain fullerene crystals with a C60/[C60 + C70] ratio lower than ~35% because the minimum pore size of available filter papers is limited (0.1 μm), and some of the crystals may have been nucleated during sonication. Nonetheless, such incomplete observations support our two-stage crystallization mechanism.

Figure 2: Crystallization mechanism of fullerene flowers.
figure 2

(a) A series of SEM images of fullerene crystals obtained at different growth times after sonication. The flower-like shape develops within 2 min, and the lateral growth stops at 10 min. The C70 crystal resembles the initial crystal (10 s image) shown in the top left inset. (b) Time-dependent crystal size evolution estimated by averaging the diameters of three random fullerene flowers. (c) Time evolution of the C60 ratio estimated by UV-Vis absorption. The graph could be obtained using the relation between C60/[C60 + C70] and the intensity ratio of 335 nm/383 nm (details in Fig. S3). The increase of the C60/[C60 + C70] ratio may be due to dominant C70 participation in the early stage of crystallization. (d) Schematic illustration of the crystallization mechanism of a fullerene flower.

We assume that the solubility difference of C60 and C70 in mesitylene/ethanol system21 explains the origin of the unique two-stage growth. Immediately after injection of the C60-C70-mesitylene solution into ethanol under strong sonication, locally excessive ethanol breaks the mesitylene solvent shell around the fullerenes. Because the solubility of C70 in ethanol is lower than C6021, C70 molecules are primarily precipitated out of the shell to form C70-dominant imperfect rods (i.e., the nucleation stage). After complete mixing of both solvents, the instability of the solvated C70 is comparable to that of C60; thus, they co-precipitate into plates (details in Fig. S4). In contrast, when a slower crystallization method, such as liquid-liquid interfacial precipitation (LLIP), is used, the tendency of these solutes to crystallize is not significantly large; thus. the resulting crystals have uniform morphology with a homogeneous composition (Fig. S5)22,23. This two-stage crystallization simulates complex multi-step crystallization without any external modulation of the growth conditions.

However, the origin of the unique, complex morphology of our crystals is not fully explained by the two-stage mechanism described above because the presence of multiple stages does not guarantee the complex morphology of the resulting crystals. For example, C60 and C70 in a mesitylene/isopropyl alcohol (IPA) system only yield hexagonal tubes, regardless of the composition of the solutes [0%, 50%, and 100% of C60/(C60 + C70)] (Fig. S6). That is, if both nucleation and growth stages prefer the identical morphology, which is a hexagonal tube in this case, the morphology of growing crystals will not change or evolve as crystallization proceeds. The key requirement for the complexity, therefore, would be the difference of the morphology that each stage prefers. Indeed, the morphology of single crystals obtained from pure C70 in the mesitylene/ethanol system, which would represent the preferred morphology at the nucleation stage, is an imperfect rod, but that of the mixture of C60 and C70, reflecting the growth stage, is a plate (Fig. S5). In accordance with the time-dependent morphology study, a fullerene flower can be effectively reduced to a combination of a hexagonal center and six plates. Because six bumps on the imperfect rods are unstable, newly precipitating molecules attach to them to grow into plates and ultimately produce a flower.

The mechanism above demonstrates the active role of the poor solvent, ethanol in our case, throughout the whole crystallization in this binary solute (where solute A is less soluble in the poor solvent than is solute B) – binary solvent (good and poor solvent) system. Upon injection of the poor solvent into the solute-good solvent solution, the local excess of the poor solvent breaks the solvent shell around the solutes and promotes precipitation of A. The resulting crystals resemble the crystals that are obtained without B (this is the nucleation stage). Upon complete mixing of both solvents, the preferred morphology of the growing crystals resembles crystals obtained from slow crystallization (this is the growth stage). That is, both quick and slow crystallization eventually yield similar crystal shapes, but the use of a poor solvent in the quick crystallization holds it for a while and provides chemical environment such that B becomes chemically inert at the nucleation stage. This role of the poor solvent has been veiled so far because the first stage is very quick and the overall morphology does not evolve. Ethanol, however, can differentiate the morphologies of each stage and provides the opportunity to discover it. Therefore, we concluded that the role of the poor solvent is much more active than previously expected; thus, one should consider the poor solvent in controlling the crystallization and in proposing a valid crystallization mechanism.

Based on the proposed mechanism, we assumed that further modification of the experimental processes may yield modified fullerene flowers, and we obtained fullerene flowers with an altered shape. First, we increased the number of the decks of fullerene flowers by decreasing the ratio of C60/[C60 + C70] in the precursor solution (Fig. 3). As we observed in the early stage of crystallization, the lateral sides of the seeds act as nucleation sites for lateral growth (see above). Here, we found a clue to add an extra deck of petals from our previously reported pure C70 crystals in the same system7, which show remarkable resemblance with our flower seeds. A low concentration of C70 (≤0.1 mM) results in imperfect rods, but a higher concentration (>0.1 mM) forms an extra set of six bumps (Fig. S7). Based on this assumption, we decreased the ratio of C60 with respect to C70, and we successfully obtained double-deck flowers (Fig. 3b). To analyze the effect of the amount of C70 on the nucleation process, the C60/[C60 + C70] ratio of the precursor solution was varied from 0% to 100%. Then, the morphology of the obtained crystal changed as follows: a bumpy rod (0%), a single-deck flower (≤50%), a double-deck flower (>50%), and a hexagonal tube (100%) (Fig. S8). A higher ratio results in larger crystals because it reduces the number of seeds by decreasing the supersaturation level6,7,24,25.

Figure 3: Controlling the number of decks of fullerene flowers.
figure 3

Crystallization begins by the nucleation of C70 molecules followed by lateral growth with both C60 and C70. Because single-deck formation originates from the single lateral layer of a C70 crystal, it is expected that the deck of a fullerene flower can be controlled by changing the morphology of the C70 crystals formed at this early stage. (a) When 0.1 mM of C70-mesitylene is used, one-layered nuclei are developed and become single-deck fullerene flowers. (b) Double-deck fullerene flowers are formed when a higher concentration of C70-mesitylene (0.2 mM) is used because the nuclei have a double-layered character. (c) The lateral growth after the full formation of C70 bumpy rods can develop multi-deck fullerene flowers due to the staggered configuration of the twelve bumps.

To further increase the number of decks, we separated the nucleation and growth stages into distinct experimental steps13,26. Such deliberate separation of crystallization stages allows lateral growth onto completely developed pure C70 bumpy rods (Fig. S7). The first step was making C70 bumpy rods by mixing C70-mesitylene/ethanol at 1:30. The rods were filtered out of the solution and re-dispersed in 2 mL of ethanol. We placed the C70 bumpy rods into filtered C60-C70-mesitylene/ethanol as the second step, and multi-deck flowers were obtained (Fig. 3c). Syringe filters with a pore diameter of 0.02 μm can effectively remove the seeds generated in the C60-C70-mesitylene/ethanol; thus, the filtered solution, which is supersaturated, can directly participate in the lateral growth process. The staggered geometry of the flower decks can be attributed to the staggered geometry of the lateral bumps.

Last, we obtained flower-containing heterostructures, such as a flowers with a stem, by changing the crystal seeds (Fig. 4a, scheme). C60 hexagonal tubes, whose tips have high surface energy26,27,28, were used as the crystallization seed and ultimately the stem (Fig. 4a insets). Filtered C60-C70-mesitylene/ethanol was added to these tubes, and a pair of fullerene flowers “bloomed” at both tips (Fig. 4a). Another trial was performed using the fullerene flower itself as the seed for modification. When the single-deck fullerene flowers were mixed with filtered C60-C70-mesitylene/IPA, double-deck flowers with increased size were obtained (Fig. 4b, top). However, when mixed with C70-mesitylene/ethanol instead, clusters of C70 were attached dominantly on the edges of the fullerene flowers (Fig. 4b, bottom). The fullerene flowers did not undergo any morphological changes when C60-mesitylene/ethanol solution was used. These results suggest that the additional growth of C70 on the fullerene flower may be due to the similarity between the structures of the fullerene flower and the C70 crystals in mesitylene/ethanol.

Figure 4: Further crystallization controls with fullerene flowers.
figure 4

(a) Schematic illustration of fullerene flower crystallization on the tips of a C60 hexagonal tube and SEM images of the obtained results. When C60 hexagonal tubes are used as crystal nuclei, fullerene flowers are crystallized at their tips, which have relatively high surface energy. Two C60 hexagonal tubes with different lengths were used for comparison. (b) A further increase in size is achieved by attachment of both C60 and C70 to the pre-crystallized fullerene flowers, which also yields a double-deck shape because the crystallization process occurs at each side of the fullerene flowers. In addition, due to the high surface energy of the edges of the flowers, C70 molecules dominantly attach to the edges, resulting in edge-grown flowers.

Conclusion

We made highly symmetrical flower-shaped fullerene crystals starting from mesitylene/ethanol solutions of mixed C60 and C70. The crystals consisted of both C60 and C70, with solvation by mesitylene. The main factor behind the unique crystal growth was the solubility difference between C60 and C70, which led to the two-stage growth: first C70 formed the center of the crystal, and then C60-C70 co-crystallized to form petals. The poor solvent, ethanol in our case, guided the crystallization mechanism to yield complex flower crystals, which is surprising because of the role of the poor solvent in affecting the crystallization pathway. By manipulating the morphology of the crystals on which the petal formation occurs, various fullerene flowers could be obtained: single-deck, double-deck, and multi-deck fullerene flowers. In addition, we synthesized more complex crystals by adopting a two-step growth process. The high surface energy of the tips of C60 hexagonal tubes resulted in a pair of fullerene flowers grown on each tip of a stem. The use of different types of solutions can effectively alter pre-grown fullerene flowers into larger fullerene flowers or edge-grown fullerene flowers. We believe that our findings provide insights into the solution-phase growth of molecular crystals and illuminate new aspects of crystallization chemistry.

Materials and Methods

Fullerene flowers

C60 (99.95%, MTR Ltd, Cleveland, Ohio, US) and C70 fullerene powder (99.0%, MTR Ltd., Cleveland, Ohio, US) were used as received. Each fullerene was dissolved in mesitylene (98%, Alfa Aesar, Heysham, Lancashire, UK) at room temperature under ultrasonication for 2 h; then, the solutions were filtered (syringe filter, pore: 0.02 μm, Whatman, Maidstone, Kent, UK) to remove invisible residue and undissolved fullerenes. The concentrations of the solutions were measured using UV-Vis absorption spectra and were then diluted with mesitylene to concentrations of 0.1–0.2 mM. C60-mesitylene and C70-mesitylene solutions with the same molarity were mixed at volume ratios of 1:1 and were then mixed with ethanol (99.9%, Fisher Scientific, Pittsburgh, Pennsylvania, US) in a 1:30 ratio (fullerene solution:ethanol v/v) under ultrasonication for 20 s. The mixed solutions were kept at room temperature for 24 h, and precipitated fullerene flowers were pipetted into appropriate substrates for further characterization.

Crystallization mechanism

First, scanning electron microscope (SEM, JEOL, Tokyo, Japan) images of the fullerene crystals were captured at ten different times during the crystallization into fullerene flowers. Sample preparation on the silicon substrate was as follows. From 10 s to 10.5 min after the initial 20 s sonication, 2 mL of the mixed solutions was filtered (pore size: 0.01 μm), and crystals in the filtrate were transferred to a silicon substrate. Crystals obtained after 10.5 min, which were observed as precipitate at the bottom of the vial, were directly transferred to the silicon substrate.

Second, UV-Vis absorption analysis (Agilent 8453, Agilent, Santa Clara, California, US) was performed to confirm the composition ratio of C60 and C70 in the crystals. We prepared nine identical precursor solutions, then filtered them at nine different times after 20 s sonication. Crystals on the filter were fully dissolved in mesitylene and were analyzed using the intensity ratio of 335 nm/383 nm from the UV-Vis absorption spectra.

Third, to confirm the effect of the crystallization method, LLIP was performed using 0.17 mM C60-C70-mesitylene and ethanol. We are slowly added 0.5 mL of C60-C70-mesitylene through the vial wall, which contained 15 mL of ethanol. Then, the solution was kept for 24 h at room temperature.

Fourth, to confirm the effect of the poor solvent, C60-C70-mesitylene (0.17 mM, 0.5 mL) and IPA (15 mL) were mixed by 20 s sonication.

Crystallization of single-deck, double-deck, and multi-deck fullerene flowers

Single-deck and double-deck fullerene flowers: C60/[C60 + C70] ratio-dependent crystallization was performed using six precursor solutions: 0%, 20%, 33%, 50%, 67%, and 100%. Each solution was prepared by mixing 0.17 mM C60-mesitylene and C70-mesitylene at ratios of 0:1, 1:4, 1:2, 1:1, 2:1, and 1:0 (v/v).

Multi-deck fullerene flowers: In contrast to the crystallization of single-deck and double-deck flowers, multi-deck fullerene flowers were obtained using a two-step crystallization. As the first step, C70 bumpy rods were prepared by mixing C70-mesitylene (0.2 mM) and ethanol in a 1:30 (v/v) ratio. They were re-dispersed in 2 mL of ethanol, and 20 μL was transferred to a new vial. In the second step, a second precursor solution, which was used for making fullerene flowers (0.17 mM, C70:C60 = 1:1, fullerene solution:ethanol = 1:30), was filtered (vacuum filter, pore size: 0.1 μm) within 3 minutes after 20 s sonication. The filtered solution was directly dropped into a vial containing C70 bumpy rods dispersed in 20 μL of ethanol.

Fullerene flowers connected to C60 hexagonal tubes

As the first step, C60 hexagonal tubes were prepared by mixing C60-mesitylene (0.3, 0.2, and 0.1 mM) and ethanol in a 1:15 (v/v) ratio. C60 hexagonal tubes were re-dispersed in 2 mL of ethanol, and 20 μL was transferred to a new vial. As the second step, the solution mixture of fullerene flowers (0.17 mM, C70:C60 = 1:1, fullerene solution:ethanol = 1:30) was filtered (syringe filter, pore size: 0.02 μm) and directly dropped into a vial that contained C60 hexagonal tubes dispersed in 20 μL of ethanol.

Other crystals grown from fullerene flowers

As the first step, we obtained single-deck fullerene flowers from a mixture of 0.5 mL of fullerene solution (0.17 mM, C70:C60 = 1:1) and 15 mL of ethanol after 20 s of sonication. The obtained crystals were filtered and re-dispersed in 2 mL of ethanol for further growth; then, 50 μL was transferred into a new vial. Fullerene solution (0.17 mM C60-C70-mesitylene and 0.1 mM C70-mesitylene) of 0.5 mL was mixed with 15 mL of poor solvent (IPA and ethanol) with sonication for 20 s, and the solution was filtered within 3 min. The filtered solution (syringe filter, pore size: 0.02 mm) was directly dropped into a vial that contained fullerene crystals, which was manually shaken for 20 s.

Characterization

The crystal morphologies were confirmed by SEM (JEOL, JSM-7410F). The crystallinity was examined using TEM (EM 912 omega, Carl Zeiss, Oberkochen, Baden-Württemberg, Germany), SAED, and XRD [(5D beamline at Pohang Accelerator Laboratory, λ = 1.2395 Å)]. For easy comparison with previous reports, the X-ray wavelength was scaled to CuKα (λ = 1.54057 Å) radiation. 13C-NMR analysis was used to investigate the fullerene flowers’ composition. 13C NMR is appropriate for this study because the resonance patterns of C60, C70, mesitylene, and ethanol are distinct. Solutions for 13C NMR analysis were prepared by dissolving filtered fullerene flowers in C6D6 solvent. UV-Vis absorption spectroscopy was used to measure the concentration of fullerene solution and the ratio of C60 and C70. TGA analysis was performed with a temperature increase of 10 °C/min under an N2 gas environment to confirm the mesitylene information in the crystals.

Additional Information

How to cite this article: Kim, J. et al. Unique Crystallization of Fullerenes: Fullerene Flowers. Sci. Rep. 6, 32205; doi: 10.1038/srep32205 (2016).