Formation of Alumina Nanocapsules by High-Energy-Electron Irradiation of Na-dawsonite Nanorods

Abstract

We report the synthesis of unique Al2O3 nanocapsules by high-energy-electron irradiation of Na-dawsonite and a formation mechanism different from thermal decomposition which usually produces NaAlO2. The novel decomposition process may open up a shortcut for fabricating hollow nanostructures.

Introduction

Recently, much attention has been paid to the engineering of nanostructures with electron-beam irradiation1,2. Electron-beam irradiation may cause two impacts: one is the interaction of electrons with atomic nucleus that leads to the displacement of atom by direct momentum transfer (denoted as knock-on displacement) and the other is the interaction with atomic electron that leads to atomic-electron excitation3. These characterized models of interaction of electron-beam irradiation can circumvent many difficulties, particularly, can induce the occurrence of special chemical reaction different from the conventional reaction conditions. This occurs because, whereas the chemical initiation requires a certain temperature for significant decomposition of initiator, the electron irradiation creates a stable flux of radicals independent of temperature. Moreover, bombardment with energetic electrons can cause chemical reactions locally or the sputtering of atoms from one part into another part and remove or mix the atoms in pre-defined areas1. Although electron-beam irradiation has been successfully applied on preparing carbon materials, less information is available regarding the irradiation effects on other inorganic materials4,5,6,7,8,9,10,11,12,13,14. In this regard, systematic studies are still lacking for developing electron-beam irradiation into a powerful technology for the synthesis of inorganic nanomaterials with desirable phases and shapes.

Interestingly, the resulting products in the most cases of electron-beam irradiation present hollow structures due to beam heating and related etching effect. Williams and co-workers have reported the evolution of Fe oxide and Fe hollow nanospheres from amorphous solid particles during exposure to the beam of the TEM15. Yang and co-workers systematically investigated the stability of ZnO/Al2O3 core/shell nanowires under electron-beam irradiation and successfully obtained Al2O3 nanotubes via local etching of ZnO core by electron-beam16. Similarly, hollow NaYF4:Yb,Er nanostructures17 and Se@C, Au/Se@C and Ag2Se@C core-shell spheres18 have been successfully fabricated through evaporation under electron-beam irradiation. Compared the traditional approaches to prepare hollow inorganic nanomaterials, including templating strategies and many other novel schemes, such as Ostwald ripening, Kirkendall effect, galvanic replacement, chemical etching and self-templating, it is reasonable to believe that electron-beam irradiation may present a more fast and efficient way for fabricating hollow nanostructures19,20,21.

In this communication, we investigate the decomposition of Na-dawsonite induced by electron-beam irradiation. We show that electron irradiation can transform Na-dawsonite nanorods into alumina nanocapsules, while thermal decomposition of the same starting material produces sodium aluminate (NaAlO2). We demonstrate that the unusual alumina nanocapsules originate from the knock-on displacement and beam heating effects of the high-energy electrons. Given the effectiveness of the electron irradiation on controlling phases and morphologies of the products, we believe this technique may open up a new avenue for the production of special nanostructures22,23,24,25,26,27.

Results

To obtain monodisperse Na-dawsonite nanorods, we adopted an ionic liquid-assisted hydrothermal route using 1-butyl-2, 3-dimethylimidazolium chloride ([Bdmim]Cl) as the template (details can be seen in Supporting Information, Scheme S1). The phase and purity of the as-prepared Na-dawsonite were characterized by X-ray diffraction (XRD) and Fourier transformed infrared (FTIR) measurements. As shown in Figure S1, it is evident that all the diffraction peaks in Figure S1A can be precisely indexed to the orthorhombic structure of NaAl(OH)2CO3 with lattice constants a = 5.583 Å, b = 6.674 Å, c = 10.425 Å (JCPDS Card 45-1359). Both XRD and FTIR analysis confirm that the as-prepared products are pure in phase constitution. Figure S2A shows a typical SEM image of the products, indicating that the presence of homogeneous and well-shaped nanorods. According to SEM image shown in Figure S2B, Na-Dw nanorods possess a diameter of 20 nm and lengths in the range of 200 ~ 300 nm.

After exposed to an electron beam accelerated by 120 kV, the Na-Dw nanorods gradually evolved into nanocapsules. Figure 1 shows four typical images reflecting the on-going evolution over 180 s. It was found that voids first appeared at the internal of the nanorods after a rather short time, 5 s (Figure 1A). These voids gradually evolved into peapod-liked structures after 18 s iradiation (Figure 1B) and finally into hollow capsules after 60 and 180 s (Figures 1C and 1D). As the irradiation experiment was performed under higher energy (200 kV) electron beam, the evolution from nanorods to nanocapsules can also be observed. Nevertheless, the transformation process took less time (30 s, see Figure S3).

Figure 1
figure1

TEM images of Na-dawsonite nanorods at (A) 5, (B) 18, (C) 60 and (D) 180 s exposure under 120 kV-electron-beam irradiation.

The insets are enlarged TEM image of the area pointed by the arrow in (A).

Before electron beam irradiation, the sodium, aluminum and oxygen elements can be found in the samples with an atom ratio of 0.9:1:5.1 (Na:Al:O) according to the energy-dispersive X-ray spectrum (EDS) (Figure 2A), which is very close to the stoichiometric ratio of NaAl(OH)2CO3. However, the EDS of the nanocapsules after 180 s irradiation indicates that only aluminum and oxygen elements were left with an atomic ratio of 1:1.6 (Al:O), being very close to the stoichiometric ratio of Al2O3 (Figure 2B). Elemental mapping (Figure 2C) results showed that the nanocapsules contain Al and O elements without Na element, which is consistent with the EDS analysis. Figures 2E and 2F show high resolution TEM (HRTEM) image and its corresponding fast Fourier transform (FFT) pattern, respectively, the interplanar distance is calculated as 0.201 nm, corresponding to the (400) crystal planes of cubic γ-Al2O3. Based on the above results, we can conclude that the nanocapsules are composed of alumina.

Figure 2
figure2

Compositional and structural characterizations of the nanocapsules.

(A) EDS spectrum of Na-dawsonite nanorods, (B) EDS spectrum of the product after electron-beam irradiation, (C) high-angle-annular-dark-field scanning transmission electron microscopy (HAADF-STEM) image of a nanocapsule and corresponding elemental mappings of Na, Al and O, (D) TEM image of a nanocapsule formed by 200 kV-electron-beam irradiation, (E) HRTEM image of the area in the frame in D, (F) FFT pattern of HRTEM image in E.

In contrast, when the Na-dawsonite nanorods were heated in air or vacuum, sodium aluminate (NaAlO2) was obtained according to the TGA and XRD analysis (Figures S4 and S5 in supporting information). From the TGA curve, it can be seen that the decomposition of Na-Dawsonite appears to occur by three steps with in a total weight loss of approximately 41.1% up to 720°C, which is close to the theoretical value (43.1%). These results are consistent with those previously reported for the thermal decomposition of Na-dawsonite28, which can be formulated as:

Discussion

Above results indicates that the high-energy-electron irradiation of Na-dawsonite leads to a different product from thermal decomposition, thus we infer that the transformation of Na-dawsonite under electron beam follows a novel mechanism.

Structurally, Na-dawsonite consists of an assemblage of edge-sharing distorted AlO2(OH)4 and NaO4(OH)2 octahedra and CO32− groups, represented in Figure 3A29,30. Several possible mechanisms are responsible for the decomposition of Na-dawsonite under electron irradiation, such as beam heating, knock-on displacement and ionization of valence electrons. The highest temperature rise due to the beam heating was calculated to be 889 K (details can be seen in Supplementary Information), which is in the temperature range for producing NaAlO2 (Figure S5). Hence, the beam heating can break the weak hydrogen bonds associated with CO3 groups and give off CO2 and H2O molecules. Nevertheless, the beam heating itself cannot generate Al2O3. The elimination of Na atoms should be ascribed to knock-on displacement, since the high energy (both 120 and 200 kV) incident electrons have enough energy to displace Na atoms due to the lower bond dissociation energies of Na-O (257 kJ/mol) and Na-H bonds (201 kJ/mol) (see Table S1). Subsequently, the active Na atoms react with H2O to form (NaOH)2 vapor which easily comes out of the system31,32, resulting in the formation of Al2O3. Since the displacement mechanism is directly dependent on the beam energy, it is not surprising that a higher energy (200 kV) beam leads to an increased decomposition rate (Figure S3), while lower energy (10 kV) beam can not cause decomposition of Na-dawsonite at all (Figure S6). According to the above analysis, the novel decomposition induced by electron-beam irradiation can be formulated as:

The morphology of the product changes with the above phase transformation. Na-dawsonite nanorods become porous from surface due to the escape of (NaOH)2, H2O and CO2 vapors in the initial stage of decomposition (Figure 1A and Figure 3BII). The produced Al2O3 can crystallize and connect into a compact surface layer because the temperature (889 K) generated by beam heating is higher than the critical crystallization temperature of alumina (873 K)33,34, As a result, a bean-pod-like shell forms and the vapors generated by subsequent decomposition of residual Na-dawsonite are sealed in its cavities (Figure 3BIII). The pressure in the cavities increases dramatically with the production of many vapors during the further decomposition and the expansion of nanorods gives the hollow capsule-like structure (Figure 3BIV).

Figure 3
figure3

Schematic illustration of the structural and morphological change from Na-dawsonite nanorod to alumina nanocapsule under electron-beam irradiation.

(A) Structural change (2 × 2 cells), (B) morphological evolution.

In summary, we studied the decomposition of Na-dawsonite under electron-beam irradiation and proposed a novel mechanism different from the thermal decomposition, in which Na atoms were eliminated owing to the knock-on displacement of incident electrons and residual Al-O framework was dilated by the decomposed vapor and crystallized into alumina nanocapsules by beam heating. Such a decomposition behavior under electron-beam irradiation process is highly interesting, as it provides an insight on the interaction of electron beam with materials and could serve as a novel approach for the synthesis of hollow or tubular nanostructures.

Methods

Materials

1-butyl-2, 3-dimethylimidazolium chloride ([Bdmim]Cl) was obtained from Lanzhou Greenchem ILS, LICP. CAS. China. Other chemicals were purchased and used without further purification. The water used was deionized.

Synthesis of Na-dawsonite nanorods

In a typical synthesis procedure, 2.0 mmol of AlCl3·6H2O and 2 mmol of [Bdmim]Cl was put into 5 mL of deionized water under stirring to form a homogenous solution. Subsequently, 10 mL of NaHCO3 aqueous solution (1 M) was added dropwise into the above homogenous solution under continuous stirring. After stirring for 10 min, the total solution was transferred into a stainless-steel autoclave with a capacity of 20 mL, sealed and heated at 120°C for 12 h. When the reaction was completed, the autoclave was cooled to room temperature naturally. The resultant product was collected and washed with deionized water and anhydrous ethanol for several times until the solution was neutral. The final product was dried in a vacuum at 80°C for 3 h.

Electron-beam-irradiation-induced formation of alumina nanocapsules

The as-prepared samples were first dispersed in ethanol as a suspension. Then, the resulting dispersion were dropped onto the copper grids covered with holey carbon support films. Finally, a sample on a grid was introduced into a transmission electron microscope vacuum chamber to examine its nanostructure and phase structure. Besides, structure evolution was observed in-situ under electron irradiation.

Characterization

The products were characterized by XRD, SEM, TEM, HR-TEM and FT-IR measurements. XRD measurements were performed in a Rigaku D/max 2500 diffractometer with Cu Kα radiation (λ = 0.154056 nm) at V = 40 kV and I = 150 mA and the scanning speed was 8°/min. Morphology observations were performed on a JEOLJSM-6700F field emission scanning electron microscope (FE-SEM). TEM and corresponding HR-TEM images were recorded with a Tecnai G2 20S-Twin transmission electron microscope operating at accelerating voltages of 120 and 200 kV. The composition was analyzed with an Oxford INCA energy-dispersive spectroscopy (EDS) module attached to the TEM microscope. The FT-IR spectra of the samples were conducted at room temperature with a KBr pellet on a VECTOR-22 (Bruker) spectrometer ranging from 400 to 4000 cm−1. TGA experiments (Du Pont Instruments 951 thermogravimetric analyzer) were performed on a 100 mg of sample from room temperature to 700°C in flowing nitrogen gas at a heating rate of 5°C/min. The thermal conductivity of the sample was measured at 300 K with a thermal conductivity instrument (TC3000) made by the Xian Xiaxi company in China. The thermal conductivity of the sample was the average of three time measurements.

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Acknowledgements

This work was supported by the National Natural of Science Foundation of China (Grant No. 21073095, 21371101, 51171127 and 51102176) and 111 project (B12015).

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X.C.D. and T.K. designed and performed the experiments. L.H. and J.M. carried out the materials characterization and analysis. W.Z. and X.W.D. conceived and supervised the overall project. X.C.D., W.Z. and X.W.D. wrote the manuscript with inputs from all authors.

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Duan, X., Kim, T., Han, L. et al. Formation of Alumina Nanocapsules by High-Energy-Electron Irradiation of Na-dawsonite Nanorods. Sci Rep 3, 3218 (2013). https://doi.org/10.1038/srep03218

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