Abstract
Hierarchically ordered structures with low tortuosity, excellent mechanical flexibility, high optical transparency, and outstanding electrical conductivity are critically important in developing flexible transparent supercapacitor electrodes for innovative applications in electronics and displays. Here a CVD process is employed to fabricate leaf-skeleton inspired electrodes, which are reticulated monolithic networks consisting of carbon nanostructures serving as a 3D spongy core and graphene-based films as a protective/conductive shell. The network electrodes show optical transmittance of 85–88%, an electrical sheet resistance of ~1.8 Ω/sq, and an areal capacitance of 7.06 mF cm−2 (at 0.78 mA cm−2 in a three-electrode cell) in Na2SO4 aqueous electrolyte. Flexible transparent and symmetric supercapacitors, based on PVA/H3PO4 gel and the network electrodes, possess a stable working voltage of 1.6 V, energy and power density of 0.068 μWh cm−2 and 47.08 μW cm−2 at an optical transparency of ~80%, and no capacitance loss over 30,000 flat-bend-release cycles.
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Introduction
With the rapidly growing markets of modern electronic technologies, greater demands on portable, flexible, and fully transparent devices are pushing traditional built-in power supplies towards flexibility and transparency1,2,3,4. Over past decades, supercapacitors (SCs) have emerged as prominent power supplies because of their high power density, fast charge/discharge rate, and long cycle life4,5. Adding flexibility and transparency to SCs is commonly accomplished via designing their electrodes with flexible transparent, conductive, and capacitive/pseudocapacitive properties. A common approach to construct flexible transparent SC electrodes is the deposition of active materials onto flexible transparent conductive electrodes (TCEs) with rigorous attention paid to adjustment of mass loading in order to achieve highest areal capacitance at lowest deterioration in optical transmittance1,3. In this context, transition-metal oxides, such as manganese oxide (MnO2), have been considered the most selected active materials owing to their high theoretical capacitance, environmental benignity, and nature abundance3,6,7,8. However, poor electrical conductivity and rapid capacitance degradation of MnO2 due to large volume expansion/contraction during repeated charge/discharge processes hamper its practical uses in energy storage9,10,11,12. It is worth noting that such volume alterations after few thousand charge/discharge cycles could lead to dissolution and fragmentation of MnO2 into colored, segregated nanoparticles9,10; therefore, optical transparency of MnO2-based SCs should be seriously deliberated if severe conditions, such as long time operation under flexed states are employed. Another efficient strategy to obtain flexible transparent SC electrodes with large areal capacitance is the direct utilization of conductive and capacitive/pseudocapacitive materials, such as Ti3C2Tx nanosheets2, RuO2/PEDOT:PSS13, and PEDOT:PSS14 in the form of thin films. Nevertheless, the intrinsic operation voltage of these active materials are moderately narrow (0.6–0.8 V), thus hindering achievement of high-energy density devices5.
Owing to their fascinating properties such as large surface area, excellent chemical stability, high conductivity, good flexibility, and ultralight weight, carbon nanomaterials have been extensively explored as both efficient active materials and flexible TCEs for SCs15,16,17,18,19,20,21,22,23,24,25,26. Although highly transparent carbon-based SCs have been demonstrated to perform excellent cycle stability and ultrahigh rate, their areal capacitances and energy densities are low20,21,22,23. A possible elucidation lies in designed configurations of the carbon-based SC electrodes, where carbon nanomaterials are generally assembled as ultrathin and compactly planar films (for high transparence and structural robustness), thus only top surface of outermost layers is available for electrolyte ions accessing (i.e., limited ion-accessible surface area). In this regard, highly ordered carbon-based assemblies such as films of three dimensionally (3D) interconnected carbon nanomaterials are desirable structures because of their large ion-accessible surface areas17,24; yet, development of such spongy film electrodes with flexible transparent features has not been demonstrated.
Here we present a bioinspired strategy to fabricate freestanding and flexible transparent networks as SC electrodes in a one-step growth process using a conventional chemical vapor deposition (CVD) method. The electrodes are hierarchical reticulated monolith of leaf-skeleton mimicked conduits, which consist of interconnected carbon nanostructures (hereafter referred to as nanocarbons) serving as a 3D spongy carbon core and graphene-based films (graphene–Ni or graphene) as a protective and conductive shell. In other words, the 3D spongy carbon core, acting as the main active material, is well-preserved inside the robust graphene shell, which functions as both active material and flexible TCE. Thereby, fragmentation of the main active material during charge/discharge cycles and/or by unexpected mechanical shocks can be certainly minimized. Moreover, the leaf-skeleton mimicked and core–shell (LSMCS) electrodes, regarded as a bioinspired microfluidic network, could provide interconnected channels for electrolyte ions transporting throughout and contacting entirely with the 3D spongy carbon core and interior/exterior surfaces of the graphene shell (in a similar way as nutrients delivering within skeleton networks of plant leaves), that is, ion-accessible surface areas of active materials are optimized27,28. Benefiting from the unique leaf-skeleton architecture and outstanding properties of carbon nanomaterials, the LSMCS electrodes reveal an electrical sheet resistance of ~1.8 Ω/sq at optical transmittance in the range of 85–88% and an areal capacitance of 7.06 mF cm−2 (measured at 0.78 mA cm−2 in a three-electrode cell) in 1 M Na2SO4 aqueous electrolyte. Based on the LSMCS electrodes, flexible transparent and symmetric SCs with PVA/H3PO4 gel electrolyte could operate stably at a large voltage of 1.6 V and outperform most reported SCs at comparable transmittances in terms of power and energy density, mechanical flexibility, and cycle stability.
Results
Flexible transparent and conductive LSMCS networks
Catalytic pyrolysis of sacrificial leaf-skeletons in combination with surface precipitation of carbon on metals are employed to fabricate LSMCS electrodes. We find out that leaf age is a significantly important factor to determine the formation of 3D spongy carbon core and thereby the flexibility of LSMCS electrodes. Leaves with age younger than 3 months, since their initial growth from shoot apical meristem are applicable for the transformation of their corresponding leaf-skeletons into 3D spongy carbon counterparts, which are enveloped by the robust graphene-based shell, accordingly bestowing mechanical flexibility for resultant LSMCS electrodes. In a striking contrast, pyrolysis of leaf-skeletons derived from older leaves result in non-spongy and brittle electrodes; these inflexible and fragile features are in good agreement with all previous reports on carbonization/activation of plant components for energy storage applications29,30. Detailed morphology observation and discussion on the leaf age effects can be found in Supplementary Figs. 1–6 and Supplementary Notes 1 and 2. Based on a study on effects of CVD parameters such as temperature and deposition time, the LSMCS electrodes processed at 800 °C with carbon deposition time of 6 min reveal the most expected features in terms of desired morphology, structural integrity, and flexibility (Fig. 1, Supplementary Figs. 7 and 8 and Supplementary Note 3), and therefore are selected for investigation thereafter.
Figure 1a shows a typical photograph of the as-fabricated LSMCS electrode, which resembles morphology and structure of its original leaf-skeleton network, demonstrating its transparent characteristic (optical transmittance of 85–88%, measured by UV–Vis spectroscopy). The LSMCS electrode is an accurate replication of the leaf-skeleton network (consisting of interconnected veins), which is derived from plant leaves gathered in nature, accordingly retaining the high transparency. This electrode is in a striking contrast to the reported leaf-vein inspired graphene film electrode31, where the active material (reduced graphene oxide) serves as a micrometer-thick blade/mesophyll film embedded with nanochannels/nanoveins, i.e., non-transparent electrode.
Top view scanning electron microscopy (SEM) image (Fig. 1b) indicates that the LSMCS electrode is a hierarchical reticulated monolith of leaf-skeleton mimicked conduits surrounded by macroscopic spaces, thus allowing optical light to pass through. Higher magnification SEM images (Fig. 1c–e) reveal that lateral surface of the leaf-skeleton mimicked conduit is hierarchically rough and decorated with microscopic holes, therefore providing numerous pathways for electrolyte ions accessing into the conduit core from outside. The presence of graphene film on lateral surface of the conduit can be verified by a thin layer (Fig. 1d, e) with sharp edges (indicated by a red arrow in Fig. 1e) and wrinkles/ripples induced by difference in thermal coefficients between graphene and nickel32. Cross-sectional view SEM images (Fig. 1f, Supplementary Fig. 9a–d) of a leaf-skeleton-mimicked conduit obviously reveals a hollow core–shell structure, where interconnected nanocarbons exhibit as a 3D spongy core, graphene–nickel as a protective shell, and hollow space as a channel for electrolyte ion transport and storage. There exist numerous interfacial junctions between nanocarbons and interior surface of graphene–nickel shell and among nanocarbons themselves (Supplementary Fig. 9c, d), accordingly offering innumerable conductive paths for electrolyte ions transporting throughout the electrode, from cores to shells and cores to cores over all leaf-skeleton-mimicked conduits. Elemental analysis by energy-dispersive X-ray (EDX) mapping reveals that the core–shell conduit mainly composed of carbon (80.23 at.%), nickel (7.77 at.%), and iron (8.96 at.%), as shown in Fig. 1g–i and Supplementary Fig. 10. A minor quantity of oxygen (3.04 at.%) is probably attributed to incomplete reduction of iron oxides induced during pyrolysis of the FeCl3 infiltrated leaf-skeleton, as well as the incomplete decomposition of the plant component. Additionally, auger electron spectroscopy analysis determines that carbon is main element on surfaces of spongy carbon core and graphene–nickel shell (Supplementary Fig. 11). Graphitic nature of the shell and core is evidenced by Raman characteristic peaks (D, G, and 2D) and their corresponding intensity ratios (Supplementary Fig. 12). The shell is evaluated to possess highly graphitic quality (large IG/ID ratio, beneficial for high conductivity), while the core contains more defects (small IG/ID ratio, favorable for charge storage); moreover, higher I2D/IG ratio suggests ultrathin nature of the graphene shell formed through a surface precipitation of carbon on nickel33. The ultrathin characteristic of the graphene shell is also confirmed by its high electron transparency (Supplementary Fig. 13).
Microstructure of the LSMCS electrode was further inspected by transmission electron microscopy (TEM). The graphene shell exhibits thin layered features with wrinkles and corrugations (Fig. 2a, b). Additionally, electron diffraction pattern (the inset of Fig. 2a) confirms a typical hexagonal crystalline structure of the graphene shell. The 3D spongy carbon core is observed as interconnected whisker-like and bead-like nanoparticles with sizes of several tens to hundreds nanometers (Fig. 2c and Supplementary Fig. 9). Especially, the junctions between the nanoparticles can be perceived as crumple graphitic nanosheets (Fig. 2c, d). These springy nanosheets are thus believed not only to provide mechanical flexibility and electrical pathways, but also offer plentiful active sites for charge storage34. Zoom-in TEM images (Fig. 2e, f) of a typical carbon nanoparticle indicate that it is composed of iron carbide encapsulated in a thick graphitic layer (Fig. 2e, f), in good agreement with XRD result (Supplementary Fig. 14).
It is noting that graphitic carbon-encapsulated iron carbide particles have been proved to hold outstanding chemical stability in severely acidic and basic environments35, thus the spongy carbon core is anticipated to be highly stable in various electrolytes. Owing to the monolithic structure made from the spongy carbon core and robust graphene-based shell, the freestanding LSMCS electrodes could perform remarkable flexibility and conductivity (Supplementary Fig. 15 and Supplementary Note 4), showing promise for practical uses as flexible transparent conductors and binder-free electrodes for flexible transparent SCs.
Electrochemical characterization of the LSMCS electrode
Electrochemical performance of the LSMCS electrode was studied in a standard three-electrode cell in 1 M Na2SO4 aqueous electrolyte. Figure 3a shows typical cyclic voltammetry (CV) curves of the LSMCS electrode under a scan rate of 500 mV s−1 at different potential windows from 1.0 V (−0.5 to 0.5 V) to 2.0 V (−1.0 to 1.0 V). All CV curves present nearly rectangular shapes, even at a large potential window of 2.0 V, displaying a great promise for development of high-energy density SCs. It is noteworthy that widening potential window (V) of SC electrodes is more efficient to achieve higher energy density (E) rather than increasing their specific capacitance (C) according to the equation E = 1/2CV25. In general, potential window (or working voltage) of aqueous SCs is strongly dependent on pH values of electrolytes, with which alkaline and acidic ones deliver lower working voltage (around 1.0 V) compared to neutral ones (up to 1.6–2.2 V)36,37,38. The wider potential windows in neutral electrolytes can be ascribed to low concentrations of H+ and OH− ions, which hinder oxygen/hydrogen evolution reactions38.
Nevertheless, structure of electrode materials is also considered the key issue to determine the width of potential window. For example, wall/sheet edges and defects of carbon nanomaterials could provide abundant active sites for hydrogen adsorption, where nascent hydrogen is strongly adsorbed, intercalated, and then trapped into spaces around active sites39,40. In this regard, we performed the electrochemical measurement in an acidic aqueous electrolyte using the LSMCS electrode (after Ni removal) to probe how large the potential window could be obtained. Interestingly, the LSMCS electrodes could operate firmly at a potential window of 1.6 V in 1 M H3PO4 aqueous electrolyte without capacitance fade after 10,000 cycles (Supplementary Fig. 16), suggesting a negligible dependence on pH value.
Through evaluation of electrochemical performance of the LSMCS electrodes in terms of areal capacitance, energy and power density, and cycle stability (Supplementary Fig. 17), a potential window of 1.6 V (from −0.8 to 0.8 V versus Ag/AgCl) was selected for subsequent characterizations. The quasi-rectangular shapes of CV curves (Fig. 3b and c) acquired at various scan rates, from 10 to 2000 mV s−1, are indicative of practically ideal capacitive performance with ultrafast rates. This behavior is further confirmed by the galvanostatic charge/discharge (GCD) curves (Fig. 3d), which display nearly symmetric and triangular shapes without obvious IR drops at different current densities. Figure 3e and its inset show areal capacitances (CA) of the LSMCS electrode as functions of scan rate and applied current density, extracted from CV curves (Fig. 3b, c) and GCD curves (Fig. 3d), respectively. At a low scan rate of 10 mV s−1, CA is calculated to be 16.17 mF cm−2, which is decreased to 5.41 mF cm−2 as the scan rate is increased to 2000 mV s−1; comparable CA values (7.06–4.58 mF cm−2) can be also obtained under applied current density in the range of 0.78–13.2 mA cm−2. These CA performances (at T = 85–88%) are superior than those (also measured in three-electrode configuration) of other transparent SC electrodes, including Ti3C2Tx nanosheets (3.4 mF cm−2 at T = 40%)2, RuO2/PEDOT:PSS (2.2 mF cm−2 at T = 89%)13, PEDOT:PSS (1.9 mF cm−2 at T = 70%)14 or carbon nanotubes (0.1 mF cm−2 at T = 90%)41. It is worth noting that the working potential windows of our LSMCS electrodes are larger (1.6–2.0 versus 0.6–0.8 V), thus possessing much higher energy densities. The greater performance of our LSMCS electrode can be attributed to the unique design of LSMCS conduit structures. The 3D spongy carbon core consists of moderately defective carbon nanoparticles, which are interconnected via crumple graphitic nanosheets, thus providing numerous active sites and conductive paths for electrolyte ion adsorption and transport. Significantly, the hollow interconnected channels (Fig. 1f) within the conduits could serve as interconnected reservoirs for storing electrolyte entirely inside the electrode, thus providing close and direct diffusion pathways for electrolyte ions accessing to spongy carbon cores from conduit centers and facilitating ions to transport throughout the electrode cores. Moreover, microscopic holes on the shell surfaces (Fig. 1c–e) also serve as directly open channels for ion diffusion into the carbon core and interior surface of graphene shell from outside of the electrode. In other words, the porosity and abundance of active sites of the 3D spongy carbon core in combination with the dual ion diffusion pathways (from outward and inward of the core) are believed to provide large ion-accessible surface area and plentiful diffusion routes with short lengths and low tortuosity, thus facilitating the access of electrolyte ions to entire active materials (spongy carbon core and graphene shell), i.e., high capacitive performance.
Figure 3f shows a Nyquist plot obtained for the LSMCS electrode in a frequency range of 0.1–100 kHz with a 5.0 mV AC amplitude; a zoom-in view at the high-frequency region is included in the inset. The line almost vertical to the axis of the real component of impedance in the low-frequency region indicates an ideal capacitive behavior of the LSMCS electrode. The magnitude of equivalent series resistance was estimated to be ~85 Ω by extrapolating the vertical portion of the plot to axis of the real part (inset in Fig. 3f). Furthermore, there was no capacitance degradation found as the LSMCS electrode subjected to 10,000 cycles at the potential window of 1.6 V (Supplementary Fig. 17c), indicating its highly electrochemical stability. This can be accredited to the robust graphene-based shell, which protects and prevents fragmentation of the active carbon core during charge/discharge cycles, thus leading to the good capacitance retention. As a proof of concept, electrochemical performance of aqueous SCs using a pair of the LSMCS electrodes assembled as in-plane configuration was examined, showing promise for development of high voltage SCs (Supplementary Fig. 18 and Supplementary Note 5).
Electrochemical performance of solid state SC devices
In order to exploit the high capacitive performance of our LSMCS electrodes for possible uses in energy storage devices for flexible transparent electronics, solid state SC devices assembled as in-plane configuration with PVA/H3PO4 gel electrolyte were fabricated and characterized. Figure 4a and its inset, respectively, show photographs of an all solid state SC device at bending and flat states, representing its flexibility and transparency with optical transmittance of ~80% (Supplementary Fig. 19a). Figure 4b shows the voltage-dependent CV characterization of the SC device at a scan rate of 500 mV s−1, revealing the maintenance of quasi-rectangular shapes of CV curves as working voltage is increased from 1.0 to 2.0 V.
Similarly, GCD was also carried out at 66.9 µA cm−2 with different working voltages ranging from 1.0 to 2.0 V (Supplementary Fig. 19b); all charge parts of the GCD curves overlap while their discharge parts are nearly parallel, inferring an excellent SC performance. At the selected voltage of 1.6 V, CV curves of the SC device exhibit well-rectangular shapes even at scan rates higher than 800 mV s−1 (Fig. 4c and Supplementary Fig. 19c), suggesting a high rate capability. A pair of redox waves observed in the CV curves possibly involves Faradaic reactions of oxygen-containing functional groups42,43, which were generated on surfaces of the graphene shell and spongy carbon core during Ni removal process using the phosphoric acid etchant. Possible Faradaic reactions ascribed to the redox waves can be considered as follows:44
The GCD curves (Fig. 4d) of the device collected at various current densities from 22.3 to 178.4 µA cm−2 are in consistence with CV curves as verified by the slight distortion from triangle shapes. Figure 4e and its inset show CA of the SC device as functions of scan rate and current density, extracted from CV and GCD curves shown in Fig. 4c, d, respectively. The resultant CA values estimated to be in the ranges of 0.11–0.19 mF cm−2 (at scan rates of 5000–10 mV s−1) and 0.18–0.23 mF cm−2 (current densities of 178.4–22.3 µA cm−2), outperforming most previously reported transparent solid SCs based on carbon nanomaterials including carbon nanotubes (0.15 mF cm−2)20, CVD graphene (4.27 × 10−3–5.8 × 10−3 mF cm−2)21,22 or graphene–graphene quantum dot hybrid (0.01 mF cm−2)23. Although higher CA values (0.23–0.87 mF cm−2) were reported for SC devices based on thin films of RuO2/PEDOT13, PEDOT:PSS14, and Ti3C2Tx2, their narrower working voltages (0.6–0.8 V) are impediments that cause lower energy densities (EA) according to equation EA = 1/2CAV2.
To demonstrate device scalability for meeting different demands on higher capacitance and voltage, two SCs were connected in series and parallel; their CV and GCD characteristics were recorded, as shown in Fig. 4f, g, respectively. The parallel assembly reveals a capacitance (or a CV area) almost as twice as that of individual SCs while the series one could extend the working voltage to 3.2 V, which is two times larger as compared to that of individual SCs (Fig. 4f). In addition, the two SCs connected in series display a 3.2 V window at similar charge/discharge time as compared with the individual SCs operating at 1.6 V; the discharge time of the two SCs connected in parallel is approximately two times of that of individual SCs when operated at the same current density (Fig. 4g). These device assemblies indicate that resultant capacitance/voltage is well-matched with circuit laws, suggesting a good scalability for constructing power supplies to meet different applications. To assess device flexibility, CV measurement on the SC device under various bending conditions and cycles were executed. As shown in Fig. 4h, CV curves of the device under flat condition, flexed configuration with a bending angle θ (as graphically defined in inset of Fig. 4h) ranging from 60o to 150o, and release state mostly remain unchanged, signifying the outstanding flexibility of the device. Such capacitive performance under flexed conditions was further confirmed by a combined cycling test where no capacitance degradation was found after 30,000 flat-bend-release cycles (Fig. 4i and its inset).
The overall electrochemical performance of our devices is evaluated by Ragone plots, presenting a comparison to other flexible transparent devices (Fig. 5). On average, energy and power density of our SC devices were calculated to be ~0.335 µWh cm−2 and 313.25 µW cm−2 (aqueous device) and ~0.068 µWh cm−2 and 47.08 µW cm−2 (solid device), respectively. These SCs outperform flexible transparent devices based on T3C2Tx nanosheets2, RuO2/PEDOT13, PEDOT:PSS14, graphene/graphene quantum dots23, CVD graphene and reduced graphene oxide45, and graphene/silver nanowires46. A more detailed comparison on the values of energy and power density of various SC devices are given in Supplementary Table 1.
Discussion
It is acknowledged that plant components consist of hierarchically ordered structures of interconnected channels that allow efficient transport of nutrients throughout the entire plants. These plant structures have been an inspiration for a considerable number of studies in designing artificial materials for various applications, especially in energy storage6,47,48,49. For the use as electrode materials in energy storage devices, thermal activation/carbonization of plant components is an indispensable step6,47,48,49. Nevertheless, thermally activated/carbonized plant components are brittle and fragile due to the disruption of most inter and intramolecular hydrogen, C–C, and C–O bonds; that is the channel structure is completely destroyed as the plant components lose their fibrous nature49. Accordingly, the activated/carbonized product must be ground into tiny powder, followed by a combination with binders to prepare electrodes for energy storage devices. Binder-free, monolithic shape of activated wood has been recently reported as efficient SC electrodes owing to the unique channel structures within the wood6. However, the activated wood electrode has been presented as a thick block, thus their potential use in fully flexible transparent electronic devices is limited. In a striking contrast, we find out that by selecting proper conditions, a plant component can be not only shape maintained but also function endowed with flexibility after a thermal carbonization/activation process. Specifically, the transformation of young leaf-skeleton networks into spongy carbon counterparts can be achieved by the thermal decomposition of skeletons using FeCl3 catalyst. On heating at high temperature (800 oC), biopolymers of the skeletons and FeCl3 are simultaneously decomposed into iron compound (iron oxides/carbides) particles (Supplementary Fig. 6 and Supplementary Note 2), consequently catalyzing the formation of nanocarbons during the introduction of methane and hydrogen gases. On the other hand, old leaf-skeleton networks could not be transformed into spongy carbon counterparts. It is noticed that the processed old leaf-skeletons remain unchanged in morphology (Supplementary Fig. 4 and Supplementary Note 1), but become brittle and fragile as generally recognized in carbonized/activated plant components. This discrepancy can be ascribed to difference in crystallinity degree and size of biopolymers presented in the two types of skeleton networks. The older is more resilient and possesses greater crystalline degree50, therefore being more resistant and inert to the catalytic pyrolysis.
The unique core–shell structures of the LSMCS electrodes, where the 3D spongy carbon is wrapped and protected by the robust graphene-based film, are believed to play a vital role for achieving large potential windows. In particular, microscopic spaces within crumple graphitic nanosheets, defects on graphitic layers (Fig. 2c–f), and interstitial voids among carbon nanoparticles (Fig. 2c, Supplementary Fig. 9) of the spongy core could function as efficient “traps” for nascent hydrogen/oxygen intercalation and storage39,40. Such hydrogen/oxygen confinement within the spongy core could be further preserved by the robust graphene-based shell, leading to enhanced inhibition of gas liberation to the electrolytes from the electrode core. In addition, the superior performance of the solid SC devices can be ascribed to the monolith of hierarchically interconnected conduits of the LSMCS electrodes. This novel design provides a number of advantages as follows: (i) the 3D spongy carbon core with abundance of active sites, such as defects and microscopic interstices among the carbon nanoparticles and crumple graphitic nanosheets, which offer large ion-assessable surface area and high working voltage (i.e., large capacitance and high energy density), (ii) the dual ion diffusion pathways with low tortuosity given by microscopic holes on exterior surface of the graphene-based shells and interconnected hollow channels within the conduits, which facilitate the access of electrolyte ions to the carbon core (i.e., fast rates), and (iii) the strongly robust and highly conductive graphene-based shells, which preserve the structural integrity and enhance electrical conductivity of the 3D spongy carbon cores (i.e., excellent capacitance retention under flexed conditions).
In summary, using selected leaf-skeleton networks as sacrificial templates, we have developed a method to fabricate freestanding, flexible transparent, and conductive electrodes, consisting of core–shell-structured conduits, in a CVD process. Owing to the unique structural and material design, the electrodes exhibit a low electrical sheet resistance of ~1.8 Ω/sq at optical transmittance of 85–88% and a high areal capacitance of 7.06 mF cm−2 in 1 M Na2SO4 aqueous electrolyte. Flexible transparent and symmetric SCs, made entirely from the electrodes without binders/additives, could operate stably at a large voltage of 1.6 V in PVA/H3PO4 gel electrolyte without capacitance degradation after 30,000 flat-bend-release cycles. The solid devices deliver an averaged energy and power density of 0.068 µWh cm−2 and 47.08 µW cm−2, respectively, displaying highest values among SCs at comparable optical transmittances. We believe our fabrication methodology provides a promising strategy towards development of multifunctional, freestanding, and conductive core–shell architectures based on composites of graphene and other exciting nanomaterials, which can be designed by employing various biological/artificial templates and precursors.
Methods
Fabrication of LSMCS electrodes
Bodhi (or Magnolia alba) leaves with average sizes of ~8 × 13 cm2 were collected during June–August and washed with clean water. The leaves were immersed in an aqueous solution of 0.1 mg mL−1 KOH at 80 oC for 2 h. Mesophyll of the as-boiled leaves was then removed by sonicating the boiled leaves in water for few minutes, consequently leaving leaf-skeleton networks. The leaf-skeleton networks were finally immersed in clean water overnight.
As-prepared leaf-skeleton networks were immersed in a 30 mg mL−1 FeCl3·6H2O solution in ethanol for a day, followed by drying at 50 oC overnight. The dried, FeCl3 infiltrated leaf-skeleton networks were then coated with 500 nm-thick Ni on both sides by a sputtering method, resulting Ni coated and FeCl3 infiltrated leaf-skeleton networks.
In a typical CVD process, the Ni coated and FeCl3 infiltrated network was heated to 800 oC at a heating rate of 10 oC/min and hold at the temperature for 1 h in Ar (500 sccm) at a pressure of ~600 Torr. Subsequently, CH4 (60 sccm) and H2 (100 sccm) gases were simultaneously introduced into the reactor for 6 min. Finally, the sample was cooled down to room temperature within 20 min.
Material characterizations
The morphological transformation from leaf-skeleton networks to LSMCS electrodes were observed using a field emission electron microscope (FESEM, JEOL JSM-6500F) and elemental compositions of the LSMCS electrodes were analyzed by an accompanied EDX spectroscope and an Auger spectroscope. Crystalline and graphitic structures of the graphene-based shell and carbon core were examined by a transmission electron microscope (JEOL JEM3000F FE-TEM), a Raman spectroscope (Horiba Jobin Yvon LabRam HR800) with a 632.8 nm He–Ne laser, and an X-ray diffractometer (D2 Phaser, Bruker). Optical transmittance of the LSMCS electrodes and their assembled devices were measured using a UV-Vis spectrophotometer (V-670, Jasco).
Fabrication of aqueous and solid state SCs
An in-plane configuration consisted of two identical LSMCS electrodes were utilized for fabrication of both aqueous and solid devices. Typically, a pair of the LSMCS electrodes were located on a polydimethylsiloxane substrate and kept in parallel at a distance of ∼2.0 mm; copper tapes were partially contacted with each electrode for the characterization of electrochemical performance. A thin layer of a Scotch glue was partly pasted between copper tapes and electrodes to prevent diffusion of electrolytes into copper. For aqueous devices, the electrolyte is 1 M Na2SO4 solution and Ni is remained in the electrodes. On the other hand, PVA/H3PO4 electrolyte gel is used for solid devices. Before gel coating, the LSMCS electrodes were immersed in 1 M H3PO4 for 2 days to remove Ni, followed by drying in a fume hood at ambient conditions. Gel electrolyte solution was prepared by mixing 3.0 g of PVA with 3.0 g of H3PO4, followed by vigorous stirring at 85 °C until the solution became clear. The gel electrolyte solution was finally coated over the two electrodes and dried in a fume hood at room temperature to allow the gel electrolyte to solidify.
Electrochemical measurement
The electrochemical performance of the LSMCS electrode was investigated by CV, GCD, and EIS measurements using a potentiostat/galvanostat (Autolab PGSTAT30 and FRA2). A three-electrode configuration in 1 M Na2SO4 electrolyte was employed, with which a Pt plate served as a counter electrode, Ag/AgCl as a reference electrode, LSMCS electrode as a working electrode. Before measurement, the LSMCS electrode was mildly treated by air plasma (50 W, 30 s), followed by immersion in the electrolyte for a day. Areal capacitance of the LSMCS electrodes and their devices was calculated from CV curve according to Eq. (1): \(C_{\mathrm{{A}}} = \frac{1}{{2A\nu \Delta V}}{\int}_i^f {I(V){\mathrm{{d}}}V}\) (1), where A (cm2) is area of electrodes buried/immersed in electrolytes, ν (V s−1) the scan rate, and ∆V (V) the voltage/potential window. Areal capacitance was also calculated from GCD curve using Eq. (2): \(C_{\mathrm{{A}}} = \frac{{2I}}{{V^2}}{\int} {V\,{\mathrm{{d}}}t}\) (2), where I (A) is the applied charge–discharge current, A (cm2) the electrode areas in contact with electrolytes, V is voltage after the IR drop, \({\int} {V\,{\mathrm{{d}}}t}\) is integral area under discharge curve after IR drop. Energy density and power density of the devices were calculated using Eq. (3) and (4): \(E = \frac{1}{2}\frac{1}{{3600}}C_{\mathrm{{A}}}\Delta V^2\) (3), P = 3600E/∆t (4), where E is energy density (µWh cm−2), CA (mF cm−2) the areal capacitance calculated from GCD curves, ∆V (V) the operating voltage window, P the power density (µW cm−2), and ∆t (s) the discharge time.
Data availability
The main data that support the findings of this study are available within the article and its Supplementary Information file. Other relevant data are available from the corresponding author upon reasonable request.
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Acknowledgements
This research is financially supported by the Ministry of Science and Technology (Taiwan) through grant nos. 104-2221-E-007-029-MY3 and MOST 104-2811-E-007-06.
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D.D.N. conceptualized the idea, designed the research, and performed experiments. N.-H.T. supervised the project. C.-H.H, P.-Y.H. and Y.-L.C. assisted the electrochemical and Auger electron spectroscopy measurements. D.D.N., T.-Y.S, and Y.-L.C. performed TEM measurement/analysis. The manuscript was written by D.D.N. with discussion from N.-H.T., C.-Y.L., and all other co-authors.
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Nguyen, D.D., Hsiao, CH., Su, TY. et al. Bioinspired networks consisting of spongy carbon wrapped by graphene sheath for flexible transparent supercapacitors. Commun Chem 2, 137 (2019). https://doi.org/10.1038/s42004-019-0238-9
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DOI: https://doi.org/10.1038/s42004-019-0238-9
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