Introduction

In general, it is claimed that using non-steroidal anti-inflammatory drugs (NSAIDs) can enhance the risk of heart attack or a stroke for the people who take these drugs unfortunately without warning. Basically, the NSAIDs rise the probability risks of significant cardiovascular thrombotic problems, myocardial infarction, and stroke with a direct correlation to the duration and dosage of its use. Tolmetin, taken for osteoarthritis, rheumatoid arthritis, ankylosing spondylitis and juvenile rheumatoid arthritis, is one among the approved NSAIDs. Tolmetin is a drug from the acetic-acid derivative class similar to sulindac, diclofenac, and indomethacin1,2. Unfortunately, similar to the other drugs of NSAIDs family, tolmetin is totally well-tolerated, with some side effects such as headache, and dizziness. Moreover, some significant problems can originate from NSAIDs usage such as gastrointestinal ulceration and bleeding, increased risk for cardiovascular disease, renal dysfunction, and hypersensitivity reactions including anaphylaxis, exfoliative dermatitis, and Stevens-Johnson syndrome2. Respecting these facts, it seems necessary to enhance the efficacy of this drug concomitant with lowering its required dosage.

One of the efficient ways to justify these purposes is the micronization/nanonization process in order to prepare drug particles with small particle size and high surface area3. In detail, if a drug introduces a low solubility in water, it can be subjected to a micronization process to reduce its size to a value below 10 µm3 since according to Noyes–Whitney model, particle size reduction can substantially enhance the drug bioavailability of poorly soluble substances if their size reduce to micron or nano level4,5. Moreover, as the drug particles reduce to values below 5 µm, a thinner diffusion layer around the particles would be established and the rate of drug absorption is not affected anymore by the hydrodynamics in the gastrointestinal tract leading to more effectiveness of the drug in the body6,7. Respecting these facts, several micronization processes are proposed during the past decades among which, using supercritical fluid (SCF)-based technologies mostly utilize carbon dioxide (CO2) as the main solvent, is one of the most recently proposed methods to micronize different drugs including diclofenac8, sulindac9, fenoprofen10, piroxicam11, etc.

Regardless of the utilized methods, all of them require the drug solubility in supercritical solvents at various operational conditions since these parameters can indicate the required size of the equipment or other operating conditions. In this way, several works have been done for measuring solubility of potential drugs in supercritical carbon dioxide such as phenylepherin hydrochloride12, sulindac13, fluoxetine hydrochloride14, trioctylmethyl ammonium15, piroxicam16, etc.17,18,19,20,21. Unfortunately, since measuring the experimental values of the solubility for all of the substances at the wide range of temperature and pressure is impossible, it is highly required to utilize models and correlations which can simulate solubility values of them under various pressures and temperatures such as equations of state (EOS)22,23, artificial neural network24,25, and, semi-empirical density based correlations26,27. Among the possible modeling approaches, semi-empirical density based correlations are one of the widely utilized and examined model since, (a) the required mathematical approach for solving these correlations is mostly simple which only needs multiple regression methods, and (b) they just need pressure, temperature, and density values at the corresponding pressure and temperature which are quickly and accurately measurable. So, there is no need for estimated parameters during the modeling approach to make them more reliable and accurate compared with the aforementioned methods. These correlations have been used and validated in literature for prediction of solubility28,29.

Considering these facts, the solubility of tolmetin in SC-CO2 using a PVT cell linked with well-known gravimetric technique is measured under wide ranges of pressures (120–400 bar) and temperatures (308–338 K) for the first time since there is no report regarding the solubility of this drug in the literature. This drug was selected as the sample drug since there is no report regarding its solubility in SC-CO2 according to the best knowledge of the authors. Besides, the calculated solubility results were correlated using five different three-parameter semi-empirical correlations which are density-based thermodynamic models mainly used for solubility predictions. These models include: Bartle et al.30, Garlapati and Madras27, Mendez-Santiago and Teja (MST)31, Chrastil32, and Kumar-Johnston (KJ)33. For this purpose, a multiple regression method was used to find the fitting parameters of each correlation making anyone to reproduce and correlate the solubility of tolmetin in various pressures and temperatures. Finally, the extrapolative capability of these correlations was examined using self-consistency test since this capability is an undeniable and favorable potential of any predictive method.

Experimental

Materials

Tolmetin (C15H15NO3), CAS number of 26171-23-3, with molecular weight of 257.29 g gmol−1 was selected as the sample drug for solubility measurement in the current investigation. Tolmetin was purchased from Matrix Scientific (> 95% purity) and was also further treated using CO2 (purity > 99.8%) at 338 K and 500 bar to purify it34.

Solubility tests

A solubility test apparatus was designed and employed in this work to measure the solubility values of tolmetin at different pressures and temperatures. The apparatus was designed by Fanavari Atiyeh Pouyandegan Exir Company (Arak, Iran), and is shown in Fig. 1. The applicability and reliability of the system has been validated in our previous publication for measuring Fenoprofen solubility in supercritical CO234. The system operates based on gravimetric method in which the weight of sample before and after the test is measured to obtain the values of solubility. As shown in Fig. 1, the heart of process is the PVT cell (volume = 0.4 L) which is used for the solubility tests at various temperatures and pressures using the designed control system connected to the cell. In the liquefaction unit of the process, supercritical CO2 is generated and sent to PVT cell after passing through the booster, filtering, and surge tank units. All experiments were conducted in triplicate, and the average values are reported. The detailed description of procedure and solubility measurements can be found elsewhere18,19,21,34.

Figure 1
figure 1

SC-CO2 drug solubility apparatus19. Reprinted from19, Copyright (2020), with permission from Elsevier.

Results and discussion

Experimental results

In measuring the solubility of tolmetin, eight different pressures (120 to 400 bar, interval 40 bar) were set, while the cell temperatures were set at four values, i.e. 308, 318, 328, and 338 K. The measurements were repeated three times, and the statistical analysis indicated that the highest value of relative standard deviation was 8.6%, and the average relative standard deviation of 6.2% was calculated, confirming the acceptable level of reproducibility of the measurements.

The experimental solubility data of tolmetin is shown in Fig. 2 and listed in Table 1 along with standard deviation (SD) values for the measurements. It turned out that the tolmetin solubility values lie between 5.00 × 10−5 and 2.59 × 10−3 mol fraction (see Table 1). It is clearly observed that the tolmetin solubility is a strong function of temperature and pressure. The effect of pressure on solubility is shown to be increasing, however sharper change is observed at higher temperatures, e.g. 338 K. On the other hand, the effect of temperature is initially decreasing, and then increasing after a certain point (around 160 bar). This point is known as cross-over point in which the influence of temperature on tolmetin solubility changes. In fact, as PVT cell pressure is kept below 160 bar, an enhancement in the cell temperature caused a reduction in tolmetin solubility while in the pressures greater than this value, enhancing temperature may more effectively activate the sublimation pressure modification which can compensate the density decrement effect due to temperature enhancement, consequently causes more solubility of tolmetin. Furthermore, the observation of cross-over pressure point in the solubility data confirm the reliability of data for tolmetin solubility, as reported by Foster et al.35.

Figure 2
figure 2

Solubility values of tolmetin.

Table 1 Solubility of tolmetin.

Modeling

The finding results of solubility are correlated via five semi-empirical thermodynamic equations for predicting tolmetin solubility. The modelling results are shown in the Table 2 and Fig. 3. Measuring tolmetin solubility values applying the fitting parameters listed in Table 2 for all models, demonstrated the modeling possibility of the solubility results of tolmetin include AARD% of about 11.3%, 10.2%, 6.9%, 12.3% and 12.1% for Bartle et al., Mendez-Santiago-Teja, Kumar and Johnstone (KJ), Chrastil, and Garlapati and Madras models, respectively.

Table 2 Fitting parameters of semi-empirical density-based correlations.
Figure 3
figure 3

Tolmetin solubility results applying, (a) Bartle et al. model, (b) Chrastil, (c) MST and (d) KJ model.

A considerable advantage of the examined models especially Bartle et al., and Chrastil model is their ability to predict the total enthalpy, enthalpy of vaporization and solvation enthalpy as follow:

$$ \Delta H_{sub} = - Rb \to 78.8\,{\text{kJ/mol}} $$
(1)
$$ \Delta H_{total} = - Ra \to 59.4\,{\text{kJ/mol}} $$
(2)
$$ \Delta H_{solvation} = \Delta H_{total} - \Delta H_{sub} \to - 19.4\,{\text{kJ/mol}} $$
(3)

R is the gas universal constant.

Besides the correlative capability, extrapolative potential is the other important advantage of any correlation or model. Respecting that, the extrapolative capability of the examined models was investigated performing self-consistency test (see Figs. 3 and 4). The results demonstrated that the solubility results could satisfy the linear behavior for all the examined isotherms and isobars in the current investigation regardless of their values. So, it can be concluded that it would be possible to estimate the solubility of tolmetin in the temperatures and pressures out of the calculated range since the solubility data obey a simple linear behavior.

Figure 4
figure 4

Self-consistency test utilizing MST model.

Conclusions

Measuring tolmetin solubility in SC-CO2 at various pressures and temperatures is the main objective of the current investigation. Then, a static approach linked to a simple gravimetric approach was utilized to calculate the solubility of tolmetin with the assist of PVT cell. The measurement revealed that tolmetin solubility was between 5.00 × 10−5 and 2.59 × 10−3 based on mole fraction. The measurements demonstrated that it is possible to enhance the solubility of tolmetin by increasing pressure, while increasing temperature can lead to two different trends of increasing and decreasing. In detail, since the temperature can have influence on density and sublimation pressure concomitantly, but act in opposite directions, it would be the net of these two challenging factors which demonstrated that temperature with decreasing or increasing result. The point where the temperature influences changes called cross-over pressure which for the current the system was a transient region between 120–160 bar where for the pressures of 120 and 160 bar, decreasing the density because of the increasing the temperature is dominant while for the pressures upper than 160 bar, sublimation pressure modification would be dominant leading to an enhancement in the solubility of tolmetin in SC-CO2. Besides the experimental measuring of tolmetin solubility, the measured values were correlated utilizing five density-based correlations since it would not be possible to calculate the solubility of tolmetin in all the ranges of pressure and temperature. The correlation results revealed that among the examined models, KJ led to the lowest AARD% value of 6.9% while the other models leading higher AARD%, although they still introduce a great admissible precision. The other important privilege is the extrapolative ability of these models which can be examined by performing self-consistency tests. The performed self-consistency test revealed a great extrapolative capability of these models since the measured solubility data for all the examined temperatures and pressures justify a straight line that shows the other thermodynamic conditions beyond the considered ranges can justify the current line which means the extrapolative ability of these models.