Sustainable manufacture of insect repellents derived from Nepeta cataria

Malaria devastates sub-Saharan Africa; the World Health Organization (WHO) estimates that 212 million people contract malaria annually and that the plasmodium virus will kill 419 000 in 2017. The disease affects rural populations who have the least economic means to fight it. Impregnated mosquito nets have reduced the mortality rate but the Anopheles mosquitoes are changing their feeding patterns and have become more active at dusk and early morning rather than after 22h00 as an adaptation to the nets. Everyone is susceptible to the Anopheles at these times but infants and pregnant women are the most vulnerable to the disease. Plant-based mosquito repellents are as effective as synthetic repellents that protect people from bites. They are sustainable preventative measures against malaria not only because of their efficacy but because the local population can produce and distribute them, which represents a source of economic growth for rural areas. Here, we extract and test the essential oil nepetalactone from Nepeta cataria via steam distillation. Families in endemic areas of Burundi found them effective against bites but commented that the odor was pungent. An epidemiological study is required to establish its clinical efficacy.

nets. Moiroux et al. 15 demonstrated that mosquitos have adapted to insecticide treated nets by changing their biting habits. Proportion of outdoor biting increased from 45% to 68% 16 . Thus, nets will be less effective for young children and pregnant women, who are the most vulnerable to the disease.
Cutaneous mosquito repellents (MR) are one means to reduce the frequency of mosquito bites. N,N-diethyl-meta-toluamide (DEET) is an effective mosquito repellant [17][18][19][20] but is cost prohibitive for rural sub-Saharan populations. Targeting indigenous plants as a source of mosquito repellents will stimulate local economies and at the same time protect the population. Odalo et al. 21 extracted and tested the topical repellency of essential oils indigenous to Kenya from Conyza newii (Compositae), Plectranthus marrubioides (Lamiaceae), Lippia javanica (Verbenaceae), Tetradenia riparia (Lamiaceae), as well as Tarchonanthus camphoratus (Asteraceae). The oils, under their experimental conditions (3 min, forearm exposure), repelled mosquitoes better than DEET. N. cataria, commonly known as catnip or catmint, is a species of the Lamiaceae family. It is native to temperate and tropical zones in Asia and in Europe and is widely cultivated 22 . Nepeta cataria (N. cataria) has many uses in traditional medicine including treatment of chills, colds, constipation, headaches, infections, inflammations, rheumatism, sore throats, spasms, and stomach aches 23 . N. cataria's essential oil possesses antibacterial and antimicrobial properties 24,25 . Nepetalactone (NPL) is the major constituent of this oil [26][27][28][29] . DEET, applied to the forearm, repelled Aedes aegypti, Anopheles quadrimaculatus, and Anopheles albimanus for 426 min, 96 min, and 87 min, respectively 29 . A 25% volume fraction of DEET in ethanol repelled Aedes aegypti for 8 h 30 . Whereas, Bernier found that a dose of 0.5 mg cm −2 of DEET applied to a muslin cloth patch was active for 24 h. Catnip's oil is a better spatial repellent than DEET and demonstrated effective topical repellency properties 31 .
NPL is as active as DEET and its hydrogenated form -dihydronepetalactone -is two times more active than DEET when formulated with isopropyl alcohol (1% w/v) 32 . Among 41 different essential oils applied to skin, Catnip's offered protection for 480 min 33 . Moreover, N. cataria exhibits a more favorable safety profile than DEET 34 . Local communities widely accept essential oil based MR. In Ghana, 97% of the studied population desired to continue applying the MR after the 3-month trial 35 . Mng' ong' o et al. 36 found that six repellent plants essential oil were widely accepted by the population studied due to their efficacy.
Introducing plant based mosquito repellents to vulnerable populations faces economic challenges but also societal and governmental hurdles. Furthermore, they must be nontoxic with respect to dermal and eye contact, ingestion, and inhalation. Unlike synthetic repellents, the chemical composition of essential oils, like N. cataria, contain dozens of compounds (Supplemental information S1). The active ingredient must demonstrate its efficacy versus alternatives but they must also be stable with respect to UV exposure, oxidation and high temperature (>40 °C). Moreover, to achieve the largest possible distribution at the lowest cost, local populations must grow, harvest and extract the active ingredients. Birkett and Pickett discovered the efficacy of nepetolactone and nepetolactol in repelling aphids. They distilled the catnip with steam and cyclohexane vapors then reduced the oil with NaBH 4 . In their concluding remarks, they emphasize the potential of plants as source of commercialy vailable products 37 . Here we address the challenges of cultivating N. cataria in Burundi and developing a topical mosquito repellent. We compare the composition of the essential oil versus those cultivated throughout the world and measure the thermal stability and its stability versus UV. Finally, we demonstrate that the population is ready to test the mosquito repellents formulated with vegetable oil or as Pickering emulsions based on an acceptability study we conducted in a rural and urban region of the country.

Results
Nepeta cataria production. N. cataria (purchased from http://mckenzieseeds.com) is a robust herbaceous short lived perennial plant grown around the globe. Its essential oil is encapsulated in glandular trichomes 38 measuring 50 µm in diameter (Fig. 1). The plant is cultivated at least three times a year in Burundi and even twice a year in New Jersey where Park et al. reported as much as 7.7 t/ha (dry plant matter yield) and an essential oil yield of 12.5 kg/ha 39 . In Burundi, essential oil yield reaches 3 kg/t (dry plant matter), which is double the 1.6 kg/t in New Jersey. The number of trichomes increases until the full flowering stage 40 , while their size remains constant. Essential oil characterization. The three principal compounds extracted from N. cataria in Burundi were 4aα,7α,7aβ-nepetalactone (72%), β-caryophyllene (10%), and trans-β-ocimene (4%). The data from this study compare well with other published results describing the composition of catnip oil from various geographical regions around the world. Asgarpanah et al. 41 isolated the essential oils of the Nepeta genus and found that 34% of the species contained 4aα,7α,7aα-nepetalactone while 20% (including N. cataria) contained the epimer 4aα,7α,7aβ-nepetalactone and 10 plants of 41 contained 4aβ,7α,7aβ-nepetalactone. A GC-MS measured the composition of the essential oil of N. cataria grown in Burundi (Table S1, supplementary material). Chalchat and Lamy 42 did not find nepetalactone in the essential oil isolated from wild catnip N. cataria L. cv. citriodora grown in the Drôme region: the major constituents were nerol, geraniol and citronellol. Gilani et al. 43 reported 1,8-cineole, α-humulene (14%) and α-pinene as the 3 major constituents in commercial catnip oil. Other compounds found at relatively higher concentration included α-pinene, limonene and trans-β-ocimene. The differences in catnip oil composition (Table 1) are due to extraction techniques, and environmental and agricultural factors like chemotype, soil, growing region, meteorology, pests, drying and extraction methods, etc.

Essential oil extraction.
Batch steam distillation is the standard technology to extract the oil (Fig. 2).
However, it is energy intensive since about 1000 kg of water vapour extracts 1 kg of oil. A major program element to develop a process suited for local populations is to identify energy sources.
Much of the forests in Burundi, for example, have disappeared as the rural population relies on wood to cook. Alternative energy sources to extract oil include coffee husks (Fig. 3), bagasse from sugar cane, tea, rice husks and other farm residues 44,45 . These lignocellulosic based sources may require torrefaction and pelletization 46 to increase their energy density. Micro-wave and ultrasound are alternatives to steam distillation with solar energy as the vector to produce electricity. Tests with ultrasound at temperatures from ambient to 60 °C with water and ethanol extracted chlorophyll together with some oil but yields were low. Furthermore, sonication at 20 W (frequency of 20 kHz) destroyed the leaf, which indicates that too much power was applied and that it is not selectively activating the trichomes. Therefore, here we extracted the essential oil with steam distillation.
Stability study. Producing mosquito repellents locally minimizes transportation, distribution, and storage costs. NPL is susceptible to degradation due to UV, heat and oxygen, which requires additional packaging to reduce light exposure. Average temperatures in north Africa hover well over 30 °C while the average temperature in the central Burundian plateau is 20 °C 47 . Sun radiation heats surface temperatures of inanimate objects well above 50 °C but plant transpiration through stomatal apertures maintains leaves and the trichomes at a lower temperature (Fig. 4). NPL degradation will be most prevalent after the extraction process.
Temperature, light, and oxygen deteriorate essential oils' integrity and lower the active component concentration. As a bicyclic, monounsaturated terpenoid, nepetalactone undergoes primary oxidation to unstable products, i.e. hydroperoxides, which then convert into stable secondary oxidation products such as alcohols, aldehydes,    ketones, epoxides, peroxides, but especially acids 48 . Heat and light promote the cleavage of the unique double bond in nepetalactone by epoxidation or allylic oxidation into alcohols, ketones, and aldehydes 49 . Many of these constituents may be skin irritants, which would reduce their desirability as a topical treatment.
Water is an inexpensive solvent to dilute the active ingredients for cutaneous applications; however, NPL is poorly soluble in water. Blending it with vegetable oil or another solvent increases the overall cost of the lotion. An alternative is to generate a Pickering emulsion stabilized with silica 50 . This may also reduce NPL's volatility and thereby increase the effectiveness of a single application. We tested nepetalactone stability with respect to temperature at 60 °C and to light with a UV-A lamp at λ = 365 nm (Spectroline EA-160) for both pure N. cataria oil (7 d) and a 10% N. cataria essential oil emulsion over 140 d and measured their iodine and acid values.
Iodine value (IV) measures the number of unsaturations, i.e. both the tendency of a substance to oxidize, as well as the number of unsaturations loss from oxidation, thus being an indirect measure of the essential oil light and heat stability 51 . The IV does not differentiate between primary and secondary oxidation. The IV of the reference oil, preserved from heat and light, was 59 g I 2 /100 g oil. The IV of the N. cataria Pickering emulsion before heat and/or light exposure was 2.7 (Fig. 4). Besides the obvious decrease of the IV because of dilution, moisture may saturate double bonds 52 . The IV of the 10% N. cataria Pickering emulsion 50 decreased by 68% in 140 days, whereas the IV of the emulsion exposed to heat and-or light decreased by over 90% in 7 days, indicating a more severe oxidation of the double bonds (Fig. 5).
The acid value (AV) of pure N. cataria oil reaches 4% in 7 days, while it increases much slower for the emulsion. The AV of the N. cataria Pickering emulsion increases the most in the presence of both light and heat. The AV of the reference sample rises 4-fold in 140 days (Fig. 6). It increases 6-fold in 140 days for the emulsion exposed to either heat or light and 9-fold in 3 weeks for the sample exposed to light and heat. For an ester terpenoid such as nepetalactone, organic acids are either the products of ester hydrolysis, or the secondary oxidation products. Rajeswara Rao et al. 53 did not report significant physicochemical changes in essential oils stored in water, even at 20% (v/v). Therefore, double bond oxidation is the most probable pathway to organic acids, confirmed by a concomitant decrease in the IV.
Acceptability study. During a one-month trial, the majority of the participants (52/60) applied the lotion correctly while 7 individuals applied the lotion sporadically: 5 individuals applied the lotion 3 times before sleeping, 40 applied it 2 times and 15 applied it only once. In general, most of the individuals (91.6%) apply lotions after a shower to keep skin hydrated while 5 men do not routinely apply lotions. Among the adolescents and adults (31 participants), most found the odor tolerable while 10 stated that it was strong smelling (pungent). The side effects (Table 2) included sneezing, feeling nauseous, and vomiting, but only 6 individuals reported these effects.  Almost everyone agreed that the lotion reduced how often they were bitten. Only one individual said that it was ineffective and that they were bitten as often with the repellent; 55 individuals said that they were not bitten after applying the lotion (Table 3). Here we assign a value of 2 to individuals finding the essential oil effect effective and 1 to those who did not. Assuming the responses are normally distributed, the p-value was 0.001 for a null hypothesis that the essential oil was ineffective, which allows us to conclude that it was effective.

Discussion
To introduce NPL as a strategy to reduce mosquito bites requires governmental approval from several ministries' (Health, Agriculture, Science and Education, Planning and Reconstruction), and collaborations from university (faculty of medicine, agriculture), UN agencies (WHO, Global Fund, UNICEF), foreign donors, governments, and agricultural cooperatives who devised the implementation strategy. Working with the media acquaints the population to the opportunities and challenges and plays an important role mobilizing the decision makers at the local and political sphere.
Applying the mosquito repellent frequently demonstrates a high degree of acceptability. Rather than just lotions, the 31 individuals from the study also suggested incorporating the essential oil in perfumes (21), soaps (25), and indoor sprays (20). Rowland et al. 54 reported that adding DEET to soap reduced the number of cases of malaria by 50%.
These results are encouraging considering that, on average, people may be bitten 75 times per night 55 . The combination of mosquito repellents and insecticide impregnated nets reduced malaria 80% more than for individuals that only slept under nets 56 .
Mosquitos are developing resistance to insecticide treated nets and they are changing their feeding habits to adapt to the reduced availability of their prey during the night. These adaptations by the Anopheles mosquito requires new strategies to ensure that the world malaria death rates continue to decline. We recommend that local populations grow and produce their own mosquito repellent with sustainable resources like coffee husks, bagasse, or other waste lignocellulosic feeds stocks. More work is required to identify alternative energy sources and extraction technologies that are more efficient to isolate the essential oil. Furthermore, we recognize that mosquitos may also develop a tolerance for any repellent and therefore, we must continue to develop other agriculturally based compounds to protect vulnerable populations, particularly children and pregnant women.

Methods
Steam distillation. KarireProducts cultivated N. cataria in the Moso region in the province of RUTANA, Burundi, picked the leaves at full bloom, and air-dried them for 30 hours. In a 5 hour process, a stainless steel steam distillation system isolated essential oil from chopped dried plant material (20 to 25 kg/batch). We stored the essential oil in amber containers at low temperature (4 °C). A propane burner boiled water at the bottom of a tank and the steam it generated passed through a metal mesh that was supporting the weight of the leaves. The steam first heats the biomass. After one hour, both oil and water vapour broke through to the top of the distillation column and passed through a pipe at the top lead to a condenser. The condensed solution separated in a second vessel and we collected both the hydrosol and essential oil.
Ultrasound extraction. A Sonics Vibracell Ultrasound probe delivered 20 W (500 W nominal power) to 20 mL of water and ethanol in which we added 1 leaf (approximately 0.2 g) of catnip collected before the plant flowered. Sonication lasted 1 min. A thermocouple measured the temperature of the liquid. We collected all samples in 2 mL glass vials. The reference samples were stored in a 500 mL hermetically sealed dark brown glass bottle that we covered in aluminum foil and stored in a chemical cabinet maintained at ambient temperature.

Scanning electron microscopy.
A field emission scanning electron microscope (FE-SEM-JEOL JSM-7600F) with a voltage of 2 kV imaged catmint leaves (LEI detector). The distance between sample and detector was 13 mm.

Undesirable Effects
Individuals, n = 60   . We set both GCs injection port and detector temperature at 220 °C and 260 °C, respectively. Helium carried analytes at a flow rate of 1.4 mL/minute. Temperature remained at 40 °C for 2 minutes, then increased to 210 °C at a rate of 2 °C/minute. The split ratio was 50:1 and the injection volume was 3 microlites. The mass spectrometer operated in electron-impact (EI) mode at 70 eV, with a scan range of 40-550 amu and a scan speed of 1458.6 amu/s. The temperature of the MS interface was 300 °C. We computed FID peak areas without a correction factor. The retention times of n-alkanes with an even number of hydrocarbons (C8-C24) injected using the same analytical conditions determined the retention indices of the essential oil constituents. We qualitatively identified all the compounds from the NIST library 57 . To identify the geometrical isomers we injected standards, purchased from Sigma Aldrich.

Stability tests.
For the light stability tests we exposed the samples to a UV-A lamp (Spectroline EA-160), while for the heat stability we placed the samples in an oven at 60 ± 3 °C. In the combined light and heat stability tests we placed the oil containing vials at the bottom of a thermic bath (ISOTEMP 205) at 60 ± 3 °C surmounted with the UV-A lamp.
We applied ASTM-D5768 to measure the iodine value of the essential oil, which represents the degree of unsaturation: the iodine reacts with the double bonds, also known as the Wijs procedure.
We reported the acid value as g of KOH required to neutralize 100 g of sample.
Acceptability study. After meeting with presidential staff and ministers of health and agriculture, students in the faculty of medicine developed a strategy to assess the population's acceptability of applying mosquito repellents daily. We produced a lotion that contained a mixture of 5% nepetalactone in vegetable oil, almond oil and citronella. In 2011 from March 3 rd to April 3 rd , the students followed 8 families in Kamenge (an urban neighborhood of Bujumbura) as selected by the non-governmental agency ALUMA respecting pre-established selection criteria and 4 families in the rural community of Cibitoke (selected by the local hospital). Both were hyper endemic malaria regions. Each family received 2 bottles with 100 mL of the lotion. The volunteers included one pregnant woman, 10 children younger than 5 y, 19 children from 5 to 11 y, 11 adolescents from 12 to 20 y, and 20 adults older than 20 y of which most of these were farmers (17). There were 32 males and 28 females in the study. Most individuals (45%) were in bed under impregnated mosquito nets by 21h00, while 32% were in bed by 22h00, and 10 children were in bed before 20h00.
Data availability. All data generated or analyzed during this study are included in this published article (and its Supplementary Information files).
Ethics statement. All participants and guardians were enrolled from March 3 rd to April 3 rd 2011 and provided written informed consent. Action de Lutte contre la Malaria au Burundi (ALUMA) and the hospital of Cibitoke selected the individuals. The hospital of Cibitoke and ALUMA approved the experimental protocol and it was carried out in accordance to all relevant guidelines and regulations.