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Shape and Composition Control of Monodisperse Hybrid Pt-CoO Nanocrystals by Controlling the Reaction Kinetics with Additives

Scientific Reportsvolume 7, Article number: 3851 (2017) | Download Citation

Abstract

Here, we report the effect of Fe(CO)5 additives in the synthesis of branched Pt-CoO nanowires (NWs) and core@shell concave nanocubes (NCs), in a one-pot system. Key to the success of this synthesis is control over the shape of the Pt seeds by controlling the quantity of Fe(CO)5 additive. In the absence of Fe(CO)5, branched Pt-CoO NWs were synthesized through the attachment of small Pt seed particles, followed by the growth of CoO by deposition. On the other hand, Pt@CoO concave NCs were obtained in the presence of Fe(CO)5 because of the stronger adsorption of Co on the Pt (100) surfaces than on the closely packed (111) surfaces. Also, various other conditions including the control of reducing agents, precursor concentrations, and stabilizing agents, were used to verify the effects of reaction kinetics on the synthesis of Pt-CoO nanoparticles. Compared to Pt/graphene oxide (GO) catalyst, branched Pt-CoO NWs supported on GO showed enhanced specific activity toward the oxygen reduction reaction (ORR).

Introduction

Recently, several attempts have been made to develop hybrid Pt-CoO nanoparticles (NPs) due to an increasing demand for Pt-based catalysts with enhanced electrocatalytic activities and for magnetic applications1, 2. Aliviasatos et al. developed Pt@CoO yolk-shell nanostructures through the decomposition and reduction of metal precursors through the Kirkendall effect3. Tao and co-workers reported PtmCom’/CoO1−x nanorods as efficient catalysts for the water-gas shift reaction4.

Generally, the morphology control of noble metal NPs is governed by two pathways5, 6: thermodynamic or kinetic control in the solution state. The thermodynamic control is driven by the chemical potential, which is dependent on the temperature and supersaturation of the solution. In contrast, under the kinetic control pathway, various morphologies of different dimensions can be obtained by altering the reaction conditions. Among them, additives such as halides, metal ions, and metal salts have proved to be efficient directors especially for metal NP morphology. This demonstrates that such additives can control the growth rate of specific facets leading to desirable metal NP morphologies5, 7,8,9. Sun et al. reported well-defined Pt nanocubes (NCs) with a trace amount of Fe(CO)5 10; the trace amount of Fe(CO)5 was key to achieving shape control. However, it remains greatly challenging to control the morphology of hybrid Pt-CoO NPs using small amounts of additives. Our ongoing interest in controlling the morphology of metal-metal oxide NPs motivated us to investigate the synthesis of Pt-CoO NPs using Fe(CO)5 additives via a facile approach.

In the field of catalysis, hybrid Pt-CoO nanostructures, as electrochemical catalysts, have attracted much attention due to the formation of interfacial regions between the platinum and CoO2. In addition to forming hybrid nanostructures, it is also crucial to use a unique support such as graphene oxide (GO) to enhance catalytic activity and stability, as there often exists a charge transfer across the metal/GO interface11. GO-supported Pt-CoO NP nanocomposites as catalysts for the oxygen reduction reaction (ORR) have been not reported in the literature.

In this work, we report the facile synthesis of monodisperse hybrid Pt-CoO NPs, and study their catalysis of the ORR under fuel cell conditions. The selective formation of Pt-CoO nanostructures was attained by introducing different amount of Fe(CO)5 additive (Fig. 1). To our knowledge, this is the first report on the role of reaction kinetics in the selective formation of Pt-CoO NPs. It not only provides a robust route to Pt@CoO concave NCs but also offers an insight into kinetic control in the shape-controlled synthesis of Pt-CoO nanocrystals. Electrochemical studies showed that the GO-supported Pt-CoO branched NWs catalyzed the ORR in a 0.1 M HClO4 aqueous solution, and had a specific activity higher than that of the Pt/GO catalyst.

Figure 1
Figure 1

Synthetic scheme of Pt-CoO nanostructures.

Results and Discussion

Figure 2 shows transmission electron microscopy (TEM) images of Pt-CoO-n nanostructures obtained by changing the amount of Fe(CO)5; n denotes the added amount of Fe(CO)5 in the reaction mixture (0 to 25 μl). In the absence of Fe(CO)5, Pt-CoO-0 branched nanowires (NWs) were obtained through the oriented attachment of small Pt NPs following CoO deposition on Pt (Fig. 2a). Interestingly, when certain amounts of Fe(CO)5 were introduced, changes in the Pt-CoO NP morphology were confirmed, and these changes depended on the amount of Fe(CO)5 added. By increasing the Fe(CO)5 amount from 5 μl to 15 μl, while keeping other conditions identical, we found that the products changed from irregular-shaped ones to core@shell concave cubes structures (Fig. 2b–d). When the Fe(CO)5 amount was increased to 20 μl, the morphology (Fig. 2e) was almost unchanged from that of the concave nanocubes (Fig. 2d). However, the uniformity of NPs was drastically decreased when 25 μl Fe(CO)5 was used (Fig. 2f). These results indicated that the composition of the final products could be readily manipulated, shifting from branched NWs to core@shell structures, by the introduction of different amounts of Fe(CO)5. Low-magnification TEM images of branched Pt-CoO-0 NWs and Pt-CoO-15 and Pt-CoO-20 NPs are shown in Fig. S1, demonstrating nearly 100% purity [with an average diameter of 12 nm (Pt-CoO-15, Fig. S1b) and 13 nm (Pt-CoO-20, Fig. S1c)]. As a control experiment, Pt NPs were synthesized without the addition of Co(acac)2 (Fig. S2), showing the nanocube morphology. The crystal structure of the samples was characterized by X-ray powder diffraction (XRD), as shown in Fig. 3a. All diffraction peaks in the XRD pattern are characteristic of the face-centered cubic (fcc) structure of Pt (ICSD #64917). The high-resolution TEM (HR-TEM) images shown in Fig. 3b,c also demonstrate the formation of highly crystalline Pt particles, with Pt-CoO-15 nanocubes and Pt-CoO-0 NWs lattice fringes. The line spacing of 0.225 nm could be indexed to Pt (111) reflections of the fcc structure. The presence of crystalline CoO was not confirmed, indicating that the cobalt oxides form an amorphous phase. This is explained by the high solution temperatures (>200 °C) and hydrothermal conditions generally required for crystalline CoO syntheses12. The high-angle annular dark-field scanning TEM (HAADF-STEM) image and elemental mappings of Pt and Co show the core@shell Pt-CoO-15 nanocubes (Fig. 4a) and branched Pt-CoO-0 NWs (Fig. 4b) structures. The Pt-CoO-15 nanocubes contain CoO (green) in the shell and Pt (red) in the core. Pt and CoO are dispersed in all areas of branched Pt-CoO-0 NWs, confirming the hybrid Pt-CoO structure.

Figure 2
Figure 2

TEM images of Pt-CoO NPs obtained by changing the amount of Fe(CO)5 (0~25 μl) (a~f). The bars in the inset represent 10 nm.

Figure 3
Figure 3

XRD patterns (a) and HR-TEM images of Pt-CoO-0/GO (b) and Pt-CoO-15/GO (c).

Figure 4
Figure 4

HAADF-STEM image and elemental mapping of Pt-CoO-15/GO (a) and Pt-CoO-0/GO (b).

Elemental analysis results of Pt-CoO-15/GO and Pt-CoO-0/GO were confirmed by using X-ray photoelectron spectroscopy (XPS) (Fig. 5). For both samples, the binding energies of the Pt 4f7/2 and Pt 4f5/2 doublet, shown in Fig. 5a,d, are characteristic of metallic Pt13, 14. The Co 2p3/2 peak can be deconvoluted into two components (Fig. 5b,e). In the case of Pt-CoO-15, the most intense peak at 780.6 eV is assigned to Co 2p3/2, and the one at 784.8 eV corresponds to a Co2+ satellite. Both peaks indicate the presence of CoO on the surface of Pt nanostructures. The binding energy of the C-C is assigned at 284.5 eV and shifts of +1.6 and +3.5 eV are typically assigned for the C–O and C = O functional groups, respectively (Fig. 5c,f)15.

Figure 5
Figure 5

XPS spectra of Pt-CoO-15/GO (a,b,c) and Pt-CoO-0/GO (d,e,f).

To confirm the effects of foreign metals in the synthetic process, Cr(CO)6 and W(CO)6 were added instead of Fe(CO)5 with the same mole ratio; this resulted in nanocube morphologies without a shell structure (Fig. 6a,b). Cr(CO)6 and W(CO)6 additives did not direct the formation of a core@shell Pt-CoO structure, and this was only possible using Fe(CO)5. Carbon monoxide (CO) reducing/binding effects were also studied. It is known that Pt nanocube formation can be facilitated by the presence of CO. At a fixed ratio of oleic amine (OAm)/oleic acid (OA), the adsorption of CO on Pt atoms is stronger on the (100) surfaces than the closely packed (111) surfaces16, 17. In this work, the presence of CO molecules from Fe(CO)5 was the key to achieving a cube structure. However, when an excess amount of CO gas was injected to the reaction mixture instead of Fe(CO)5, only small particles were synthesized, demonstrating that CO molecules function both as a reducing agent and a capping ligand (Fig. 6c,d)16. It can be concluded that a suitable amount of both Fe ions and CO molecules is provided from Fe(CO)5, and that this is important in synthesizing core@shell Pt@CoO nanostructure.

Figure 6
Figure 6

TEM images of Pt-CoO NPs obtained by adding Cr(CO)6 (a) and W(CO)6 (b) instead of Fe(CO)5; using excess CO gas (c) instead of Fe(CO)5.

A detailed mechanistic understanding of the structural evolution of the core@shell Pt@CoO structure was obtained by examining the temporal images of reaction intermediates. Initially, spherical CoO seed nanoparticles were obtained at 200 °C, before the injection of the Pt(acac)2 solution (Fig. S3a). Interestingly, the core Pt nanocube started to form after the injection of Pt(acac)2 but prior to the deposition of CoO particles (Fig. S3b). It seems that the synthesis involves the formation of Pt nanocubes and the subsequent deposition of CoO on the Pt nanocubes, which results in Pd@CoO core@shell structures.

To verify the effects of reaction kinetics on the synthesis of Pt-CoO NPs, a set of control experiments were conducted. Since the reducing power can be controlled through the reducing agent (OAm), different amounts of OAm were introduced into the solution to adjust the reduction kinetics. Interestingly, when the initial amount of OAm was increased to 2 ml, dendritic nanostructures consisting of different numbers of small particles were produced, revealing a process of self-assembly of small particles (Fig. 7a). If the reduction rate was extremely fast, the formation of a huge number of nuclei could occur, contributing to the self-assembly process8. On the other hand, the smaller Pt nanocubes were only obtained when the initial amount of OAm was 0.5 ml, owing to slower reduction kinetics (Fig. 7b). Control of precursor concentrations is also crucial for directional growth under a kinetically controlled regime, due to monomer concentrations and chemical potentials. For example, Yang et al. reported branched Pt NPs formed by employing a high precursor concentration18. In our experiment, the morphology of the synthesized products could be dramatically changed by varying the amount of Co(acac)2 used in the synthesis. When the quantity of Co(acac)2 was increased to 1 mmol, the high chemical potential of CoO particles resulted in the attachment of small NPs (Fig. 7c). Interestingly, more concaved Pt@CoO nanocubes were produced.

Figure 7
Figure 7

TEM images of Pt-CoO NPs obtained by using different quantity of OAm 2 ml (a) and 0.5 ml (b); Co(acac)2 1 mmol (c) and 0.25 mmol (d).

With low amounts of the Co(acac)2 precursor (0.25 mmol) (Fig. 7d). Additionally, the use of a combination of stabilizing agents with different functional groups, such as acids and amines, which have different binding strengths, provided control over NP morphology. Since OA is a weaker surfactant for Pt than OAm, it facilitates the growth of the particles into cubes10. By replacing OA with an equivalent molar amount of adamantaneacetic acid, while keeping all other reaction conditions the same, we could produce irregular Pt-CoO nanocrystals as it was not enough to bind surface atoms due to their steric hindrance effect (Fig. S4a). In the absence of OA, the Pt@CoO NPs were significantly more round, indicating that OA played a key role in sharpening the edges of the polyhedra during the synthesis (Fig. S4b)19. Figure S5 shows the nanocube and irregularly shaped Pt@CoO nanocrystals obtained at a reaction temperature of 160 °C, demonstrating that it is not enough to reduce Pt(acac)2 precursors at a low temperature.

The ORR activity was investigated using a thin-film rotating disk electrode (TF-RDE). Figures S6 and 8 show the cyclic voltammograms and ORR polarization curves for Pt/GO, Pt-CoO-0/GO, Pt-CoO-15/GO, and Pt-CoO-20/GO. Before conducting the performance of electrocatalysis, all of catalysts was already under heat treatment (3% H2/Ar) during 3 h at 300 °C to eliminate adsorbed OAm on Pt. The FT-IR data shows decrease the intensity of methyl stretching (2920~2850 cm−1) of OAm, demonstrating the remove of OAm on Pt surface after heat treatment (Fig. S7). The ORR curves were measured at a scan rate of 10 mV∙s−1 at 1600 rpm (Fig. 8a). The highest onset potential was found with Pt-CoO-0/GO (0.98 V), followed by Pt-CoO-20/GO (0.93 V), and the activities for Pt/GO and Pt/CoO-15/GO were identical (0.90 V). The onset potential of Pt-CoO (0.97 V) synthesized by addition of extra CO gas was also higher than that of Pt/GO because of monodispersed small Pt nanoparticles (Fig. S8). In the kinetics- and diffusion-controlled region, significant ohmic loss was observed for all the Pt-CoO/GO samples due to the core@shell structures; the surface-exposed CoO considerably blocks the active surface of the Pt in Pt-CoO-15/GO, which shows very low ORR activity. In Pt-CoO-0/GO, the excellent ORR performance is attributed to the high surface exposure of Pt atoms as shown by TEM. The Tafel slopes for the ORR kinetic current of Pt/GO and Pt-CoO-0/GO are shown in Fig. 8b. In general, Pt metal assumes two different speciation: pure Pt at a lower potential and Pt-CoO mixture at a higher potential, resulting in the two polarization curves (lower Tafel slope: 60 mV dec−1 and 120 mV dec−1)20. The measured Tafel slope was lower than these values due to the surface blockage by CoO. A Koutecky-Levich plot for the ORR in Pt/GO and Pt-CoO-0/GO is shown in Fig. 8c. The plot exhibits the inverse current density (J−1) as a function of the inverse square root of the rotating rate (ω−1/2) and demonstrates first-order kinetics with respect to molecular oxygen21. The slope was calculated by linear fitting, and a 4-electron transfer reaction was confirmed for the n value of about 4. The n value was calculated as 3.78 for Pt-CoO-0/GO and 3.68 for Pt/GO, indicating almost 4-electron transfer process for the ORR. The methanol poisoning effect in ORR activity was investigated by amperometry measurements at Pt-CoO-0/GO electrodes at a fixed potential of 0.05 V (with a rotation rate of 1600 rpm) in 0.1 M HClO4 for 2000 s (Fig. S9). The first 1000 s of the amperometry was performed under oxygen saturated conditions and next 1000–2000 s was performed with 3 M methanol addition under oxygen saturated conditions. Pt-CoO-0/GO electrodes displayed slightly decrease of current density even after addition of 3 M methanol, demonstrating superior methanol tolerance22. Long-term stability test was also conducted to investigate the morphology of Pt-CoO-0/GO after potential cycling between 0.6 V and 1.1 V23. Pt-CoO-0/GO catalyst maintained their well-defined branched nanowires after long-term stability test, exhibiting good stability and recyclability against the acidic reaction conditions (Fig. S10).

Figure 8
Figure 8

Comparison of electrochemical activities of Pt/GO, Pt-CoO-0/GO, Pt-CoO-15/GO, Pt-CoO-20/GO. (a) ORR polarization curves at 1600 rpm. (b) Tafel plots for the ORR measured at 1600 rpm. (c) Koutecky-Levich plots for the ORR at 0.3 V vs. RHE measured at 400, 900, 1600, and 2500 rpm.

Conclusion

A method for the one-pot synthesis of hybrid Pt-CoO nanostructures through controlled reduction of metal precursors was successfully developed. Fe(CO)5 additives were confirmed to be crucial for shape control. The associated morphology evolution was shown to involve the initial formation of Pt seeds followed by subsequent growth of CoO. The effects of reaction kinetics on the synthesis of Pt-CoO NPs were found by varying the synthetic conditions that included control of reducing agents, precursor concentrations, and stabilizing agents. Among synthesized catalysts, Pt-CoO-0/GO catalyst showed the highest specific activity toward the ORR, and the same concept may be applicable to other multimetallic NP systems for electrocatalysis.

Method

Characterization

The morphology of each sample was characterized by TEM (FEI TALOS F200X operated at 200 kV, Pusan National University) by placing a few drops of the corresponding colloidal solution on carbon-coated copper grids (200 mesh, F/C coated, Ted Pella Inc., Redding, CA, USA). The XRD patterns were recorded on a Rigaku D/MAX-RB (12 kW) diffractometer. XPS (Theta Probe, Thermo) was employed to measure the structural and chemical properties of the nanocomposites. A three electrode electrochemical cell with a potentiostat (Biologic VSP) was used to evaluate Pt-CoO/GO and Pt/GO samples.


Synthesis of hybrid Pt-CoO NPs

0.129 g of Co(acac)2 was mixed with 10 mL 1-octadecene (ODE), 1 mL OA and 1 mL OAm. After being placed under vacuum at 100 °C for 1 h, the formed solution was slowly heated from 60 °C to 120 °C in 10 min. After 30 min of heating at 120 °C, under a blanket of argon, small amount (0.1 ml) of Fe(CO)5 solution [prepared by mixing (0.05~0.25 ml) Fe(CO)5 with 1 mL ODE] was added to this solution. The temperature was raised to 200 °C (4 °C/min) and kept at this temperature for 30 min. Then, Pt(acac)2 solution [Pt(acac)2 with ODE (4 ml) and OAm (1 ml) solution] was added and the mixture was kept at this temperature for 3 h. The solution was cooled down to room temperature. The product was separated by centrifugation with ethanol and hexane. The product was then dispersed in hexane.


Synthesis of Pt-CoO/GO

Pt-CoO solution dispersed in 20 mL of hexane was added into 20 mL of DMF solution of G (2.5 mg/mL) and the mixture was sonicated for 1 h. After washing, the powder was then suspended in 40 mL of acetic acid and the suspension was heated at 70 °C for overnight to remove the surfactants around nanoparticles. The product was then centrifugated (8000 rpm 10 min), and was washed with ethanol two times before they were dried.


Electrochemical measurements

All electrochemical tests were conducted at room temperature and ambient pressure. Well-dispersed samples were deposited on a 5 mm in diameter of glassy carbon (GC) electrode that was used as the working electrode. A platinum wire and a Ag/AgCl electrode are used as the counter and reference electrodes, respectively. The 0.1 M HClO4 at pH 1.0 was used as an electrolyte. All of catalysts was under heat treatment (3% H2/Ar) during 3 h at 300 °C to eliminate adsorbed OAm on Pt. The samples were mixed with 89.6 ml of distilled water, 10 ml of isopropanol, and 0.4 ml of Nafion solution. The ink of 30 μl dropped onto the working electrode (40 μgmetal/cm2) surface to enhance the bond on the electrode surface. The durability tests were carried out at room temperature in O2-saturated 0.1 M HClO4 solutions, with a cyclic potential sweep between 0.6 and 1.1 V (vs RHE) at a sweep rate of 50 mV/s for 4000 cycles.

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Acknowledgements

This research was supported by Basic Science Research Program through the National Research Foundation of Korea (NRF) funded by the Ministry of Science, ICT & Future Planning (No. 2017R1D1A1B03036303 and 2015R1A2A1A10056156). K.H.P. thanks to the T.J. Park Junior Faculty Fellowship and L.G. Yonam Foundation.

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Affiliations

  1. Department of Chemistry and Chemistry Institute for Functional Materials, Pusan National University, Busan, 46241, Korea

    • Hyunje Woo
    • , Eunji Kim
    •  & Kang Hyun Park
  2. Hybrid Materials Solution National Core Research Center (NCRC), Pusan National University, Busan, 46241, Republic of Korea

    • Hyunje Woo
    •  & Jun-Hyuk Kim
  3. Department of Energy System, School of Mechanical Engineering, Pusan National University, Busan, 46241, Korea

    • Su-Won Yun
    •  & Yong-Tae Kim
  4. Clean Fuel Laboratory, Korea Institute of Energy Research, Daejeon, 34101, Korea

    • Ji Chan Park

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Contributions

H.W. and K.H.P. proposed the concept. H.W. and E.K. performed the experiment. J.-H.K., S.-W.Y., J.C.P. and Y.-T.K. participated in acquiring the data. All authors reviewed the manuscript and approved the final manuscript.

Competing Interests

The authors declare that they have no competing interests.

Corresponding author

Correspondence to Kang Hyun Park.

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https://doi.org/10.1038/s41598-017-04211-9

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