Abstract
Unlike non-polar semiconductors such as silicon, the broken inversion symmetry of the wide-bandgap semiconductor gallium nitride (GaN) leads to a large electronic polarization along a unique crystal axis1. This makes the two surfaces of the semiconductor wafer perpendicular to the polar axis substantially different in their physical and chemical properties2. In the past three decades, the cation (gallium) face of GaN has been used for photonic devices such as light-emitting diodes (LEDs) and lasers3,4,5. Although the cation face has also been predominantly used for electronic devices, the anion (nitrogen) face has recently shown promise for high-electron-mobility transistors (HEMTs) owing to favourable polarization discontinuities6. In this work, we introduce dualtronics, showing that it is possible to make photonic devices on the cation face and electronic devices on the anion face of the same semiconductor wafer. This opens the possibility for making use of both faces of polar semiconductors in a single structure, in which electronic, photonic and acoustic properties can be implemented on opposite faces of the same wafer, markedly enhancing the functional capabilities of this revolutionary semiconductor family.
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Main
Single crystals of semiconductors are macroscopic molecules with periodic repeating basis units7. In a perfect semiconductor crystal wafer, the atomic location and type at one point in space repeats itself hundreds of microns from one surface to the other and hundreds of millimetres from one edge to the other. In non-polar semiconductors such as silicon, the crystal orientation is chosen carefully to maximize the electronic performance of devices on the surface. Electronic devices such as transistors are made only on one (say, the top) surface of silicon and not the other. Even if the other surface was used, the parallel surfaces of a cubic crystal are identical by symmetry. This means that flipping a silicon wafer upside down does not change the chemical or electronic properties of the top surface. Thus, heterostructures and electronic devices made on the two surfaces in an identical manner exhibit identical properties.
The wide-bandgap semiconductors GaN and aluminium nitride (AlN) have a wurtzite crystal structure with an underlying hexagonal lattice8. This crystal structure breaks inversion symmetry along the [0001] orientation (the c axis). The two surfaces perpendicular to the c axis of a single-crystal wafer of these polar semiconductors therefore exhibit very different physical properties: flipping the crystal wafer is analogous to flipping a bar magnet. The chemical properties of the two sides are so distinct that they are used to identify metal or nitrogen surface polarity. Although the metal-polar surface is inert to most chemicals, the N-polar surface of both GaN and AlN etches vigorously in solutions with bases, such as KOH and TMAH, or acids such as H3PO4 (refs. 9,10).
Large differences in the electronic properties of heterostructures are observed for the two faces11,12. For example, if an approximately 10-nm-thin coherently strained epitaxial GaN layer is deposited on the N-polar surface of AlN, a two-dimensional electron gas (2DEG) is formed at the GaN/AlN heterojunction quantum well as a result of the discontinuity of the conduction band combined with the discontinuity of the electronic polarization across the heterojunction13. But when an identical, approximately 10-nm coherently strained epitaxial GaN layer is deposited on the metal-polar surface of AlN, a 2D hole gas is formed at the heterojunction quantum well14. These polarization-induced, electrically conductive 2D electron and hole gases are formed in crystals nominally free of chemical impurities such as donor or acceptor dopants. (Al,Ga)N/GaN HEMTs using such polarization-induced conductive channels demonstrate outstanding performance in high-power and high-speed applications15,16,17,18.
So far, only a single face of c-axis-oriented GaN single-crystal wafers is used for either photonic or electronic devices19,20,21. In this work, the two polarities on the opposite faces of a GaN single crystal are combined to realize a photonic device on one side and an electronic device on the other. A heterostructure quantum well on the N-polar side is used to generate a polarization-induced high-mobility 2DEG and a quantum well (In,Ga,Al)N p–n diode heterostructure is realized on the opposite metal-polar side. This two-sided wafer is then processed, first into HEMTs on the N-polar side, followed by blue quantum well LEDs on the metal-polar side. Successful operation of the HEMT and LED devices is observed, allowing the switching and modulation of blue LEDs by HEMTs on the other side of the wafer.
Figure 1 shows how dual-side epitaxy for dualtronics was achieved. The starting wafer is a high-transparency bulk n-type O-doped GaN substrate grown by the ammonothermal method22,23 with mobile electron concentration of about 1018 cm−3 and threading dislocation density of about 104 cm−2 with both the Ga-polar and N-polar sides chemo-mechanically polished to obtain atomically smooth surfaces. The N-polar surface of the GaN substrate was gallium-bonded to a GaN/sapphire carrier wafer as shown in Fig. 1a. Because the surface bonded to the carrier wafer needs to be used again, we chose gallium bonding to the GaN surface of a GaN/sapphire carrier wafer to ensure desired elements (Ga, N) at this bonding interface. Using molecular-beam epitaxy (MBE), we first grew a blue (In,Ga,Al)N LED structure consisting of a quantum well active region inside a p–n heterojunction on the Ga-polar face of GaN. The wafer was then detached from the carrier wafer and flipped as shown in Fig. 1b. The Ga was removed from the N-polar side and the metal-polar p-type GaN surface of the LED side was gallium-bonded on to a clean GaN/sapphire carrier wafer. Subsequently, a N-polar GaN/AlGaN/GaN heterostructure was grown on the N-polar face again by MBE to create a high-electron-mobility 2DEG to serve as the conduction channel of the HEMT, as shown in Fig. 1c. The chosen growth conditions for the LED and HEMT structures are described in Methods.
Figure 2a shows the precise layer thicknesses and compositions of the HEMT on the N-polar side on the top and the LED on the metal-polar side on the bottom of the single GaN wafer achieved after the dual-side epitaxy. Figure 2b–g shows the corresponding scanning transmission electron microscopy (STEM) images.
The MBE-grown HEMT on the N-polar side started with the growth of a 500-nm-thick unintentionally doped (UID) GaN buffer layer as shown in Fig. 2a, followed by 5-nm GaN:Si and 5-nm Al0.40Ga0.60N:Si layers with a Si concentration of 3 × 1018 cm−3 capped with undoped 15-nm Al0.40Ga0.60N and 10-nm GaN. Silicon doping below the 15-nm AlGaN layer was used to prevent the formation of a polarization-induced 2D hole gas at the bottom N-polar AlGaN/GaN interface24. The bulk energy bandgap of GaN is Eg1 = 3.4 eV and that of Al0.40Ga0.60N is Eg2 = 4.5 eV at room temperature. For the N-polar HEMT, the high-angle annular dark-field (HAADF) STEM image in Fig. 2b shows the 20-nm AlGaN layer near the surface with sharp interfaces with GaN on both sides. Figure 2c zooms in to show the lattice image of the top GaN/AlGaN heterojunction, in which the 2DEG resides mostly on the GaN side. A sharp heterointerface between GaN and AlGaN is observed, with the atomic planes clearly resolved. Figure 2d shows an integrated differential phase contrast (iDPC) image of the GaN HEMT channel layer, proving the N-polar crystal structure along the growth direction: the N atoms located vertically below the brighter Ga atoms.
For a N-polar heterostructure, a mobile 2DEG is expected to form on the GaN side inside a triangular quantum well formed by the conduction band offset ΔEc ≈ 0.8 eV at the sharp GaN/AlGaN heterojunction seen in Fig. 2c. A Hall-effect transport measurement described in Methods showed that a 2DEG is formed with room-temperature electron density ns ≈ 1.26 × 1013 cm−2 and electron mobility of μ ≈ 1,970 cm2 (V s)−1, resulting in a sheet resistance of Rsh = 1/(ensμ) ≈ 252 Ω sq−1, in which e is the magnitude of the electron charge. The observed sheet resistance is the lowest and the electron mobility is one of the highest among all N-polar HEMT heterostructures reported in the literature, resulting largely from low interface roughness scattering of the quantum-confined electrons at the sharp interface owing to the high-quality epitaxy on the double-side polished bulk GaN substrate25,26,27. A benchmark comparison with state-of-the-art N-polar III-nitride HEMTs reported in the literature is shown in Extended Data Fig. 1.
The MBE-grown LED heterostructure on the metal-polar side seen on the bottom side of Fig. 2a consists of a 150-nm GaN:Si buffer layer, followed by a 50-nm In0.07Ga0.93N/40-nm In0.07Ga0.93N active region with a single 2.5-nm-thick In0.17Ga0.83N quantum well embedded in between.
This photonic active region was followed by p-type doped layers starting with a 20-nm Al0.09Ga0.91N electron blocking layer with a Mg concentration of 3 × 1019 cm−3, followed by a 150-nm-thick GaN layer with a Mg concentration of 6 × 1018 cm−3. This LED heterostructure was capped with p-InGaN contact layers consisting of 40-nm-thick In0.02Ga0.98N and 5-nm-thick In0.15Ga0.85N doped with Mg at the levels of 1 × 1020 cm−3 and 5 × 1020 cm−3, respectively, to form low-resistance ohmic contacts for hole injection into the LED active region, while simultaneously being transparent to the light emitted from the active region. Figure 2e shows a HAADF-STEM image of each of these LED layers, indicating a uniform quantum well and the surrounding active region along the plane of the wafer. The atomically resolved image in Fig. 2f shows the 2.5-nm-thick In0.17Ga0.83N quantum well and the InGaN cladding layers. The group III element fractions and doping profiles for both the LED and HEMT structures are presented in the time-of-flight secondary ion mass spectrometry (ToF-SIMS) data shown in Extended Data Fig. 2, which indicate that the measured values are as intended. Notably, there is no noticeable interdiffusion of dopants or group III broadening of the metal-polar LED layers, indicating that interface and doping control is not affected by the second growth step.
Figure 2g shows an iDPC image of the p-InGaN contact layers on the metal-polar LED side. The LED is indeed metal-polar viewed in the growth direction with the substrate out of view above. This confirms that the polarity of the crystal substrate locks the polarity of the epitaxial layers and that the crystalline registry goes through the entirety of the GaN wafer over hundreds of microns. This is why the 2DEG forms on the N-polar side of the wafer, whereas the metal polarity is retained throughout the active regions, quantum well and electron blocking and contact layers of the LED. The high-crystalline perfection of the LED heterostructure also proves that the growth of the HEMT heterostructure on the N-polar side at a high temperature and with nitrogen plasma does not destroy or degrade the LED structure during the rather harsh thermal and chemical conditions. The surface of the as-grown heterostructures after the completion of both epitaxial steps as shown in Extended Data Fig. 3 exhibit sub-nanometre roughness atomic steps characteristic of step-flow growth, indicating the successful dual-side epitaxy. X-ray diffraction (XRD) measurements indicate high crystallinity, sharp heterointerfaces and coherently strained layers to the GaN substrate seen in Extended Data Fig. 4.
For successful dualtronics, the survival of the thin LED heterostructure layers during the epitaxial growth conditions of the HEMT side needs to be replicated for the steps of device fabrication. The N-polar surface is particularly difficult to protect chemically because it reacts strongly with several solutions that are typically used for surface cleaning and conditioning during the processing steps. For example, the natural etching of the N-polar surface of GaN in solutions of KOH, TMAH or H3PO4 form pyramidal facets that substantially roughen the pristine, flat surface9. This property of surface roughening is put to good use for efficient light extraction in blue LEDs. But such roughening would destroy the N-polar HEMT desired here, which requires sub-nanometre smoothness to preserve the high-mobility 2DEG and for the fabrication of source, drain and gate electrodes. Figure 3 shows the procedure used for the fabrication of the HEMT and LED on the opposite sides of the same wafer, along with the final dualtronic device. A more detailed overview schematic of the fabrication of the dualtronic device is shown in Extended Data Fig. 5.
Figure 3a shows the starting layer structure, which is first processed into a HEMT on the N-polar side shown in Fig. 3b. Ti/Au low-resistance source and drain ohmic contacts are formed on regrown GaN layers that are heavily n-type doped with silicon. A thin gate SiO2/Al2O3 dielectric layer was deposited, followed by a Ni/Au gate metal stack to complete the HEMT fabrication. The HEMT layer was then protected by a photoresist coating and flipped upside down to the metal-polar side up for LED fabrication for each photolithography step.
Figure 3c shows that, for the fabricated LED, Pd/Au metallization was used for the p-type anode contact. The high-work-function metal palladium aligns the metal Fermi level close to the valence-band holes of the p-type doped InGaN cap layer of the LED side. The thin p-InGaN reduces the contact resistance by enhancing the free hole concentration and by lifting the valence-band energy maximum. To form the n-type cathode contact, mesa regions were etched by removing the entire active region and terminating the etch on the buried n-type GaN layer to reveal a flat surface. Ti/Au metal stacks were deposited on this flat n-GaN surface to form a low-resistance contact between electrons at the Fermi surface of the metal and the electrons in the GaN conduction band.
Figure 3d shows the completed dualtronic structure after removal of the protective photoresist coating and Fig. 3e shows a cross-section of it flipped upside down. This schematic emphasizes the single-crystal nature of the whole structure, across the bulk of the wafer indicated by the wavy break in the thick GaN layer between the HEMT on the top and the LED on the bottom. Figure 3f shows an optical microscope image focused on the top HEMT surface on the left and the bottom LED focused on the right. The room-temperature energy bandgap of the bulk wafer between the HEMT and LED mesas is Eg1 = 3.4 eV of GaN, which is optically transparent to visible light, allowing for imaging of the LEDs through the wafer from the HEMT side as seen in Fig. 3f. This also emphasizes that the transistor layers are transparent to visible wavelengths and are therefore attractive for dualtronic integration with LEDs as transparent thin-film transistors (TFTs) but, as seen later, with much higher performance than existing TFTs made of oxide or organic semiconductors. Figure 3g shows the scanning electron microscope images of the HEMTs on the N-polar GaN surface (bottom) and the LEDs on the metal-polar GaN surface (top).
Figure 4a shows the measured transfer characteristic and transconductance of the N-polar HEMT. A threshold voltage of VT ≈ −3 V is measured with an on-current drive exceeding 1 A mm−1 at a drain voltage of VDS = 5 V and gate voltage of VGS ≈ 3 V. The transistor transconductance gm = ∂ID/∂VGS peaks at VGS ≈ −1.6 V. Figure 4b shows the measured ID–VDS output characteristics of the HEMT for various gate voltages overlaid with the LED current–voltage characteristics. The transistor delivers enough output current to drive the LED with variable drive currents controlled by the gate voltage up to 50 mA or more. Figure 4c shows the LED current and the HEMT current for VDS = 5 V in the logarithmic scale, indicating that the HEMT can control the LED current and hence its optical output intensity over several orders of magnitude. Figure 4d shows the measured output spectra of the LED for injection current densities ranging from 1 to 140 A cm−2. The emission intensity increases with the injection current density and the peak emission wavelength blueshifts from λ ≈ 470 nm at 1 A cm−2 to λ ≈ 450 nm at 140 A cm−2 in the blue regime of the visible spectrum. The blueshift is caused by screening of the internal polarization fields, which result in a reduced quantum-confined Stark effect, as well as the Burstein–Moss effect. The inset in Fig. 4d shows the bright blue electroluminescent glow of the blue LED slightly below the centre of the wafer on the metal-polar side. The output and transfer characteristics of the HEMTs before and after the fabrication of the LEDs are shown in Extended Data Fig. 6. It was confirmed that, after the LED processing, there was minimal degradation of the HEMT with a less than 0.3 V threshold voltage shift and negligible change in the output and gate leakage current. This minimal degradation highlights the feasibility of using double-side epitaxy and processing for reliable heterogeneous device integration on both crystal faces.
Figure 5a shows the layer structures and corresponding energy-band diagrams of the HEMT on the left and the LED on the right when they are connected in the circuit format shown in Fig. 5b. The source of the HEMT is connected to the anode of the LED to inject current to light up the LED. The light emitted from this dualtronic device is measured with a photodiode. A customized probe setup was fabricated to probe both HEMTs and LEDs without the need to flip the sample, shown schematically in Extended Data Fig. 7. When the gate voltage of the HEMT is lower than the transistor threshold (VGS < VT), the triangular quantum well is lifted above the Fermi level in the energy-band diagram of the HEMT as shown and the transistor is off. The corresponding energy-band diagram of the LED is shown on the right. When the HEMT gate voltage is above threshold, the bottom of the triangular quantum well is pulled below the Fermi level, as seen in Fig. 5a, flooding the GaN/AlGaN interface with electrons that form a 2DEG channel. The output current flowing from the drain of the HEMT is then injected into the cathode of the LED, forward biasing it to the energy-band diagram shown and indicated by the split quasi-Fermi levels of electrons Efn and holes Efp. The electrons injected from the cathode radiatively recombine with the holes injected from the anode into the In0.17Ga0.83N quantum well, emitting light that is sensed by the photodiode.
Figure 5c shows that the photovoltage signal follows the gate voltage as it is swept between −3.0 ≤ VGS ≤ 3.6 V with the drain voltage set at a voltage of 5.9 V and the back-gate voltage set at a voltage of 1 V, over the millisecond timescale across its threshold voltage from the on state to the off state. Figure 5d shows that, when the gate voltage of the HEMT is modulated in the range 2.0 ≤ VGS ≤ 3.0 V when it is in its on state with VGS > VT, the light emitted by the LED follows this gate modulation, translating the electronic signal in the gate of the HEMT into a photonic bright and dim signal output from the LED on the other side of the wafer. The on–off modulation of the dualtronic device can be improved by using similar concepts as used for traditional LEDs28,29.
Owing to the dualtronic structure, the cathode of the LED can also serve as a back gate for the HEMT, which was taken into account in the monolithic switching measurements. With a separate contact to the n-GaN substrate, we observed that the cathode voltage could exponentially control the drain current when the top gate was electrically floating. This back-gating effect is available as a new functionality or may be eliminated if undesirable by replacing the conductive substrate with a semi-insulating substrate. The back-gating effect of the HEMT with the LED is shown in Extended Data Fig. 8.
The observations described here thus prove that the concept of dualtronics is feasible, opening the paths for many interesting possibilities. This work realized an electronics fabric on the N-polar face and a photonic fabric on the metal-polar face of the same wafer. This dualtronic combination is of immediate interest for combining microLEDs on the photonic side with transparent TFTs on the same GaN wafer on the other side. This monolithic convergence of devices reduces the number of components required for microLEDs, with the potential for substantial area and cost savings owing to efficient use of the substrate real estate. Moreover, monolithic integrating schemes combining transistors and LEDs on a single substrate face rely on several epitaxial layers that need to be either selectively removed and/or regrown to expose the LED heterostructure buried underneath the transistor structure or vice versa30,31,32,33,34,35,36,37. Exposing the buried heterostructure by dry etching induces plasma damage, leading to diminished light emission and degradation of contacts. Similarly, with a selective growth method, the ex situ nature of regrowth results in a poor growth interface, increasing leakage pathways. These issues are all avoided with the dualtronics integration scheme.
The dualtronics concept extends to several exciting new opportunities. The metal-polar face of the substrate, to take advantage of high emission efficiencies, can be used for any optoelectronic device such as laser diodes, semiconductor optical amplifiers and electro-optical modulators, while transistors or photodetectors are fabricated on the N-polar face. This full use of the substrate markedly decreases the number of components and chips needed in photonic integrated circuits. For other applications, both GaN polarities can be used. For instance, RF transistor power amplifiers for the transmit part of communication systems can be realized on one polarity and low-noise amplifiers for the receive end of communication systems can enable integrated transceivers in a combined transmit/receive module of smaller form factor than existing systems. The combination of n-channel transistors on one polarity with p-channel transistors on the opposite polarity can enable new forms of complementary transistor circuit topologies connected by through-vias through the substrate. Such dualtronic devices can take advantage of the wide-bandgap nature of the polar nitride semiconductors for new forms of power electronics and RF electronics. These, and several allied possibilities, can allow for the creation and manipulation of electrons and photons on the opposite faces of the same wafer to achieve new functionalities.
The ultrawide-bandgap polar semiconductor AlN boasts large electro-acoustic coupling, which makes it the preferred material today for acoustic-wave RF filters. Dualtronics can thus take advantage of this property of the polar nitride semiconductors to combine sonar (by sound waves), radar (microwaves) and lidar (light) on the same platform.
The efficient use of the substrate surfaces eliminates wasted space, reduces the energy and material costs of producing several wafers and thus should be of great interest for future technologies well beyond the particular polar semiconductor materials discussed here.
Methods
Preparation of bulk GaN substrate
The investigated sample was grown on a bulk O-doped GaN 1 × 1-cm2 high-transparency substrate grown by an ammonothermal method with a room-temperature free-electron concentration reaching 1018 cm−3 and threading dislocation density on the order of 104 cm−2 (ref. 38). Using the high-transparency substrate allows better light extraction and device characterization. Both faces of the substrate were first mechanically polished to obtain flat and parallel surfaces, both benefiting from a typically used miscut angle of 0.5° of the (0001) plane towards \([1\bar{1}00]\). Both the Ga-polar and N-polar surfaces were then chemo-mechanically polished to obtain atomically smooth surfaces exhibiting atomic steps.
MBE of metal-polar LED and nitrogen-polar HEMT
The epitaxial processes on both crystal planes were conducted using plasma-assisted MBE in a Veeco GEN20A reactor. GaN and AlGaN layers on both polarities were grown at the same substrate temperature of around 730 °C using a growth rate of 0.4 μm h−1 (realized by a nitrogen plasma source operating at 250 W and 2.2 sccm N2 flow), whereas InGaN layers were grown at a temperature of 650 °C using a growth rate of 0.8 μm h−1 (plasma source operating at 310 W and 10 sccm N2 flow). The growth temperature for GaN and InGaN was deduced using reference fluxes of Ga and In desorption rates, respectively39. Desorption rates were calibrated as a function of the real substrate temperature in a separate process on a 2-inch GaN/Al2O3 reference wafer using a k-Space BandiT pyrometer that measures temperature using the principle of black-body radiation. The Ga-polar and N-polar structures were both grown using commonly used metal-rich growth conditions similar to recipes described elsewhere for laser diode growth40. The sequence of the epitaxial procedures, as well as the growth conditions and duration, can potentially affect the performance of the devices. In this study, the Ga-polar LED was grown first to avoid the risk of degrading the N-polar HEMT device performance.
The LED heterostructure was grown starting with a 150-nm GaN:Si buffer layer, followed by an In0.17Ga0.83N/In0.07Ga0.93N active region with a single 2.5-nm-thick In0.17Ga0.83N quantum well. The active region was followed by p-type doped layers starting with a 20-nm-thick Al0.09Ga0.91N electron-blocking layer with a Mg concentration of 1 × 1019 cm−3, followed by a 150-nm-thick GaN layer with a Mg concentration of 4 × 1018 cm−3 and finally capped with p-InGaN contact layers consisting of 40-nm-thick In0.03Ga0.97N and 5-nm-thick In0.15Ga0.85N doped with Mg at the levels of 4 × 1019 cm−3 and 5 × 1020 cm−3, respectively. After the LED growth, the sample was taken out of the reactor and etched using a piranha solution at 60 °C to remove residual gallium without affecting the epi-ready state of the N-polar surface. To confirm that the surface morphology of the LED is not affected by the secondary N-polar growth procedures, including gallium mounting, HEMT growth and wet chemical piranha cleaning, atomic force microscopy (AFM) was performed on the +c LED surface of the sample before and after these secondary growth procedures. The 2 × 2-μm2 AFM topographs in Extended Data Fig. 9a,b corroborate these findings.
Subsequently, the N-polar HEMT heterostructure was grown, which started with a 500-nm-thick undoped GaN buffer layer, followed by 5-nm GaN:Si and 5-nm Al0.40Ga0.60N:Si layers with a Si concentration of 3 × 1018 cm−3, capped with undoped 15-nm Al0.40Ga0.60N and 10-nm GaN. Silicon doping in the preceding layers was used to prevent the formation of a 2D hole gas at the bottom interface. The 2DEG in such a structure forms in the topmost UID GaN layer. After N-polar growth, the same cleaning recipe involving a piranha etch was used to remove residual gallium from the Ga-polar surface while not affecting the N-polar surface.
Structural characterization of the LED and HEMT heterostructures
Depth-resolved concentrations of Mg, O, C and Si, as well as the group III element fractions, were measured by ToF-SIMS performed by Evans Analytical Group. Measurements were performed on both faces separately into the substrate and are shown in Extended Data Fig. 2.
STEM was performed on the samples, which were prepared using a Thermo Fisher Helios G4 UX Focused Ion Beam with a final milling step of 5 keV. STEM measurements were taken on both faces independently with an aberration-corrected Thermo Fisher Spectra 300 CFEG operated at 300 keV. Corresponding HAADF and iDPC images of the HEMT and LED heterostructures are shown in Fig. 2.
AFM was performed with an Asylum Cypher Atomic Force Microscope in tapping mode for sample areas of 5 × 5 μm2 and 2 × 2 μm2. Atomic force topographs of the +c and −c surfaces of the as-grown heterostructures are shown in Extended Data Fig. 3.
Triple-axis ω − 2θ XRD scans across the symmetrical 002 wurtzite reflections were measured using a Panalytical Empyrean X-ray diffractometer equipped with a PIXcel3D detector and Xe proportional detector. The monochromator consists of a hybrid two-bounce Ge220 crystal using Cu Kα1 radiation. Owing to the thick 400-μm substrate, two independent scans were performed for the nitrogen-polar HEMT face and the metal-polar LED face, as shown in Extended Data Fig. 4.
Fabrication of nitrogen-polar HEMTs
Device fabrication started with processing of the HEMT on the N-polar side of the double-sided sample, as this face is much more reactive than the metal-polar face. First, source and drain ohmic contacts were defined by patterning the N-polar heterostructure with a 200/30-nm plasma-enhanced chemical vapour deposition SiO2/electron-beam evaporated Cr hard mask. After removing the Cr and SiO2 layers in the contact regions by means of a selective dry etch to expose the GaN channel layer, the sample was reloaded into the MBE chamber and 50-nm n++ GaN (ND ≈ 1020 cm−3) was regrown at a thermocouple temperature of 660 °C. The excess n++ GaN was lifted off by removing the SiO2/Cr hard mask in diluted HF and a 6/2-nm Al2O3/SiO2 gate dielectric was blanket deposited by thermal atomic layer deposition, followed by post-deposition annealing at 400 °C in O2, as shown in Extended Data Fig. 5b. Next, mesa isolation was achieved by a BCl3 inductively coupled plasma reactive ion etch, which extended into the GaN buffer layer. Source and drain non-alloyed ohmic metallization regions were then defined by photolithography and, before the e-beam evaporation of 50/100-nm Ti/Au, a gate dielectric and several nanometres of regrown n++ GaN layer were removed by a diluted HF dip and lower-power inductively coupled plasma etch, respectively, to expose the clean surface, as shown in Extended Data Fig. 5c. Last, rectangular gates shown in Extended Data Fig. 5d were defined by photolithography and metallized by e-beam evaporation of 50/100-nm Ti/Au.
Fabrication of metal-polar LEDs
After completion of the N-polar HEMTs, the metal-polar face was processed into LEDs in the manner as described in the bottom row of Extended Data Fig. 5e–g. First, before each photolithography step, a positive photoresist was spun and baked on the N-polar face to protect and preserve the features of the HEMTs. Then, a Pd/Au/Ni metallization stack with thicknesses of 20/100/50 nm was deposited by electron-beam evaporation, forming the anode (p-side electrode) for the LEDs. This stack was subsequently used for self-aligned etching and formation of the device mesas by BCl3 inductively coupled reactive ion etching, resulting in an etch depth of approximately 540 nm. The device mesas are circular, with a diameter ranging between 20 and 400 μm. Finally, a Ti/Au cathode (n-side electrode) metallization stack was deposited at thicknesses of 20/100 nm by electron-beam evaporation, completing the LED formation.
LED and HEMT device characterization
On-wafer van der Pauw patterns were used for Hall-effect measurements and to extract the sheet carrier density and electron mobility of the 2DEG. Current–voltage curves obtained from linear transfer-length method patterns were used to extract the contact resistance of the HEMT source and drain contacts (from the metal pad to the 2DEG) and sheet resistance, which matched well with the values obtained by Hall-effect measurements. Current–voltage characteristics of the LEDs and transfer and output curves for the HEMTs, operating independently from each other, were measured by using a Cascade Microtech Summit 11000 probe system. Electrical characterization can be found Fig. 4a–c and in Extended Data Figs. 6, 8 and 10. Electroluminescence measurements were performed by driving the LEDs with a Keithley 4200 parameter analyser and collecting spectrally resolved light emission from the LED surface (mostly k∥c) by using an Ocean Optics integrating sphere.
Monolithic switching measurements of the HEMT-LED
Monolithic switching measurements were performed by connecting the source of a HEMT to the anode of a circular LED with a diameter of 400 μm by shorting two electrical probes. A customized probe setup was fabricated to probe both HEMTs and LEDs without the need to flip the sample, as schematized in Extended Data Fig. 7. The HEMT-LED sample was bonded with the LED face down to two Ti/Au double-side coated glass slides with thermal glue. The cathode and anode contacts of the LED were subsequently wire-bonded to the Ti/Au-coated slide with a 25-μm-diameter Al wire using a West Bond 747630E Wire Bonder. Finally, the coated slides were bonded to two more uncoated glass slides and the sample was oriented as schematized in Extended Data Fig. 7 to allow all of the contacts of both the HEMT and the LED to be probed from the top. Furthermore, to study the back-gating effect of the HEMT or to set the back-gate voltage, VBS, during switching measurements, indium was soldered to an edge of the sample to make an electrical contact to the bulk n-GaN substrate, which sets the back-gate potential. To measure the temporally resolved light output from the LED that was driven by the HEMT, light that was emitted through the surface of the N-polar face, hence passing through the GaN substrate, was measured by a Thorlabs PDA100A Si amplified photodetector. Measurements were performed up to a 5 kHz switching rate, which was not a limitation of the dualtronic device but of the photodetector, which was set at a gain setting of 70 dB.
Data availability
Source data supporting the findings of this study are provided with this paper.
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Acknowledgements
The work at the Institute of High Pressure Physics, Polish Academy of Sciences was supported by the National Science Centre (NCN) of Poland with grant no. 2021/43/D/ST3/03266 and the European Union under HORIZON EUROPE Digital, Industry and Space (VISSION ID: 101070622). This work was performed in part at the Cornell NanoScale Facility, a member of the National Nanotechnology Coordinated Infrastructure (NNCI), which is supported by the National Science Foundation (grant no. NNCI-2025233). This work further made use of the electron microscopy facility of the Cornell Center for Materials Research (CCMR), with support from the National Science Foundation Materials Research Science and Engineering Centers (MRSEC) programme (DMR1719875). The Thermo Fisher Spectra 300 X-CFEG was acquired with support from PARADIM, an NSF Materials Innovation Platform (DMR-2039380) and Cornell University. Further financing was provided by the Army Research Office (ARO) with grant no. W911NF-22-2-0177 and the National Science Foundation with grant no. DGE-2139899. We thank S. Park for illustrating Fig. 3e.
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L.v.D. and E.K. were responsible for the process development, device fabrication, device characterization and monolithic switching measurements. H.T. designed the epistructures and developed the growth process and sequence. M.S. and M.C. were in charge of the HEMT and LED MBE growth. A.F.-Z. prepared the substrate and performed atomic force microscopy. Z.Z. carried out the MBE regrowth of the HEMT source and drain contacts and performed atomic force microscopy. N.P. and D.M. provided STEM images. D.J., L.v.D., E.K., Z.Z., H.G.X. and H.T. developed the scientific and technological objectives. L.v.D. and E.K. prepared the manuscript. D.J. and H.T. revised the manuscript. D.J., H.G.X. and H.T. oversaw the project.
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The authors filed a US provisional patent (63/548,460) based on the design and technology described in this article.
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Extended data figures and tables
Extended Data Fig. 1 Room-temperature electron density and mobility of the N-polar HEMTs presented in this study, benchmarked against state-of-the-art N-polar III-nitride HEMTs reported in the literature13,24,25,26,41,42,43,44,45.
To the best of our knowledge, the N-polar HEMT investigated in this study demonstrates the lowest reported sheet resistance and one of the highest electron mobilities so far.
Extended Data Fig. 2 ToF-SIMS.
The top row shows the group III element ratios in the LED (left) and HEMT (right) heterostructures and the bottom row shows the Mg, O, Si and C impurity densities for the respective heterostructures. The detection limits for the impurity densities are [Mg] ≈ 1–2 × 1016 cm−3, [O] ≈ 3–4 × 1016 cm−3, [Si] ≈ 7–8 × 1015 cm−3 and [C] ≈ 1 × 1016 cm−3. There is no noticeable interdiffusion of dopants or group III broadening of the metal-polar LED layers after growth of the N-polar HEMT, indicating that interface and doping control is not affected by secondary growth.
Extended Data Fig. 3 5 × 5 μm2 and 2 × 2 μm2 atomic force topographs of the +c and −c surfaces of the as-grown heterostructures.
Sub-nanometre roughness and the observation of trains of well-resolved undulations are characteristic of step-flow growth for both growth fronts.
Extended Data Fig. 4 Semi-log plot of 2θ − ω XRD scans around the 002 reflections corresponding to the N-polar HEMT (top, red) and the metal-polar LED (bottom, blue).
Each y-axis tick represents two orders in detector counts. Apart the sharp and intense peak at 34.57° owing to the GaN substrate, higher-angle AlGaN-related peaks are present for both the HEMT and the LED, whereas InGaN-related peaks are present at lower angles for the LED. The locations and full width at half maximums of the peaks, along with the observation of interference fringes, indicate that the heterostructure interfaces are atomically sharp and that the layers are coherently strained to the GaN substrate.
Extended Data Fig. 5 Detailed process flow of the HEMT-LED.
Starting from the as-grown heterostructures, the grey arrows follow the processing steps chronologically, with the metal-polar LED being fabricated after the N-polar HEMT. The process details are described in Methods.
Extended Data Fig. 6 Feasibility of dualtronic device processing.
a,b, Log-scale transfer curves (a) and output curves (b) of a N-polar HEMT before (dashed) and after (solid) the LED fabrication, showing a negligible change in gate leakage current, on resistance and output current. The shift in threshold voltage after the LED fabrication is estimated to be about 0.2 V.
Extended Data Fig. 7 Schematic of top-side probing setup used for HEMT back-gating and HEMT-LED switching measurements.
The HEMT-LED sample was bonded with the LED face down to two Ti/Au double-side coated glass slides with thermal glue. The cathode and anode contacts of a 400-μm-diameter LED were subsequently wire-bonded to the Ti/Au-coated slide with a 25-μm-diameter Al wire. Finally, the coated slides were bonded to two more uncoated glass slides and the sample was oriented as schematized to allow all the contacts of both the HEMT and the LED to be probed from the top. Furthermore, to study the back-gating effect of the HEMT or to set the body voltage during switching measurements, indium was soldered to an edge of the sample to make an electrical contact to the bulk n-GaN substrate. To facilitate the access of both device fronts by establishing a reliable electrical connectivity between both substrate faces, the use of through-hole contacts is being explored at present.
Extended Data Fig. 8 Back-gating effect of N-polar HEMT.
a,b, Log scale (a) and linear scale (b) transfer curves of a three-terminal N-polar HEMT gated by the substrate contact made with indium as shown in Extended Data Fig. 1, with the top gate left floating. Each curve represents the dependency of the drain (solid) and gate (dashed) current as a function of the back-gate voltage (VBS), with a fixed drain bias. Drain bias increases from 0.5 V to 5.0 V at a 0.5-V step in the direction the arrow points, with the last curve taken at a drain bias (VDS) of 0.2 V. c, Output characteristics of a back-gated N-polar HEMT. The maximum drain current is comparable with the value measured on the top-gated HEMT. For VBS − VDS ≲ −4 V, the drain current is dominated by the high gate leakage current. d, Log-scale transfer curves of a four-terminal N-polar HEMT measurement with fixed VBS and VDS. The blue curve represents the transfer curve with a back gate. No drain current modulation is observed for VDS − VBS ≈ 5 V and up to six orders of drain current modulation is observed for VDS − VBS = 0 V.
Extended Data Fig. 9 2 × 2 μm2 atomic force topography of the +c (LED) surface after LED growth (a) and LED and HEMT growth (b).
The +c surface morphology of the LED is not affected by the secondary N-polar growth procedures, including gallium mounting, HEMT growth and wet chemical piranha treatment.
Extended Data Fig. 10 Current–voltage characteristics of ten circular diodes with diameter 50 μm (blue), ten circular diodes with diameter 100 μm (green) and ten circular diodes with diameter 140 μm (red), measured at an applied bias ranging from −6 V to 6 V.
At ±6 V, all measured diodes show rectifying behaviour in the range 2.8 × 105 to 2.9 × 108, with an average of 2.8 × 107. Current modulation over 11 orders is achieved in the diodes for the applied voltage range, with the minimum current limited by the measurement setup. The electrical turn-on of the diodes is around 1.4 V for all measured devices and all LEDs exhibit light emission characteristics with spectra comparable with Fig. 4d with detectable emission above 2.5–3.0 V forward bias.
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van Deurzen, L., Kim, E., Pieczulewski, N. et al. Using both faces of polar semiconductor wafers for functional devices. Nature (2024). https://doi.org/10.1038/s41586-024-07983-z
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DOI: https://doi.org/10.1038/s41586-024-07983-z
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