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Multi-step self-guided pathways for shape-changing metamaterials

Abstract

Multi-step pathways—which consist of a sequence of reconfigurations of a structure—are central to the functionality of various natural and artificial systems. Such pathways execute autonomously in self-guided processes such as protein folding1 and self-assembly2,3,4,5, but have previously required external control to execute in macroscale mechanical systems, provided by, for example, actuators in robotics6,7,8,9 or manual folding in origami8,10,11,12. Here we demonstrate shape-changing, macroscale mechanical metamaterials that undergo self-guided, multi-step reconfiguration in response to global uniform compression. We avoid the need for external control by using metamaterials that are made purely of passive components. The design of the metamaterials combines nonlinear mechanical elements with a multimodal architecture that enables a sequence of topological reconfigurations caused by the formation of internal self-contacts between the elements of the metamaterial. We realize the metamaterials by using computer-controlled water-jet cutting of flexible materials, and show that the multi-step pathway and final configuration can be controlled by rational design of the nonlinear mechanical elements. We also demonstrate that the self-contacts suppress errors in the pathway. Finally, we create hierarchical architectures to extend the number of distinct reconfiguration steps. Our work establishes general principles for designing mechanical pathways, opening up new avenues for self-folding media11,12, pluripotent materials9,13 and pliable devices14 in areas such as stretchable electronics and soft robotics15.

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Fig. 1: Self-guided pathways in shape-changing metamaterials.
Fig. 2: Pathway control by rational hinge design.
Fig. 3: Three-step mechanical pathway.

Data and code availability

The data shown in the figures and the data and code that support the other findings of this study are available from the corresponding author on request.

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Acknowledgements

We thank J. Mesman and D. Ursem for technical support. We acknowledge Z. Zeravcic and A. Murugan for discussions. We acknowledge funding from the Netherlands Organization for Scientific Research through grants VICI No. NWO-680-47-609 (M.v.H.) and VENI NWO-680-47-445 (C.C).

Reviewer information

Nature thanks L. Howell and L. Valdevit for their contribution to the peer review of this work.

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Authors

Contributions

All authors conceived the project. C.C. and M.v.H. developed the theoretical models and C.C. performed the numerical simulations. C.C., A.S. and F.V. designed and carried out the experiments. C.C. and M.v.H. wrote the manuscript.

Corresponding author

Correspondence to Corentin Coulais.

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The authors declare no competing interests.

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Publisher’s note: Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Extended data figures and tables

Extended Data Fig. 1 Multimodal hierarchical mechanical metamaterials.

a, 4 × 4 rotating-square mechanism, which has a zero mode corresponding to counter-rotation of each square unit as indicated. bd, Hierarchical construction of a box fractal, where in each generation a square is replaced by a cross-like pattern of five smaller squares. Red, blue and green links correspond to α links that connect different units, internal β links that occur for rank m ≥ 2 and γ links that occur for rank m ≥ 3, respectively.

Extended Data Fig. 2 Hinged tessellations.

a, Free motion of the rotating-square mechanism. b, Free motion of rotating-square mechanism with unequal squares. c, Free motion of linked crosses.

Extended Data Fig. 3 Kinematics and orthogonal basis of zero-energy motions of a 2 × 2 super-cell with square periodic boundary conditions.

a, Definition of the bending angles \(\{{\alpha }_{1},{\alpha }_{2},{\alpha }_{3},{\alpha }_{4},\alpha {^{\prime} }_{1},\alpha {^{\prime} }_{2},\alpha {^{\prime} }_{3},\alpha {^{\prime} }_{4}\}\). The grey squares depict the periodic boundary conditions. b, Definition of the angles {β1, β2, …, β16}. c, d, The motions A–F form an orthogonal basis of deformations. c, Schematic representation. Red denotes hinging of the α links. Light (dark) blue denotes clockwise (anticlockwise) hinging of the β links. d, Vector representation. The row of the table correspond to the vectors mA,…,F = {α1, …, α4\(\alpha {^{\prime} }_{1}\), …, \(\alpha {^{\prime} }_{4}\)β1β16} that form the basis of all possible motions A–F.

Extended Data Fig. 4 Mode analysis for a 2 × 2 super-cell with square periodic boundary conditions.

Unless noted otherwise, all data are for tα + tβ = 3 mm; data for other normalizations look extremely similar. a, Eigenfrequencies of the first linear eigenmodes as functions of tα/tβ. b, Normalized projection of the lowest eigenmode onto motions A–F. To calculate the normalized projections, we compute the inner products between the bending-angle vectors b and the vectors mA,…,F defined in Extended Data Fig. 3 and normalize them by the sum of all inner products. c, Critical buckling strain as a function of tα/tβ, for tα + tβ = 1 mm, 2 mm and 3 mm (dotted, dashed and solid lines, respectively). The value of the critical strain depends on tα + tβ, but the crossover does not. d, Normalized projection of the buckling mode onto motions A–F, for tα + tβ = 1 mm, 2 mm and 3 mm (dotted, dashed and solid lines, respectively). We calculate the normalized projections as in c.

Extended Data Fig. 5 Nonlinear analysis with symmetry-broken links on a 2 × 2 super-cell with square periodic boundary conditions.

a, b, Snapshots of the super-cell in the un-deformed (left) and deformed (strain of 6.6%; right) states, for tα = 0.9 and tβ = 2.1 (a) and tα = 2.1 and tβ = 0.9 (b). In both cases, the offset of the β links is 0.5tβ. c, d, Projection of the deformed states b · mA (c) and b · mB (d) versus strain ε for tα/tβ ranging from 0.2 (blue) to 15 (red) and tα + tβ = 3 mm. The case tα/tβ = 2.3, which is close to the experimental value (tα/tβ = 2.5, Fig. 2e–h) is highlighted by a thick yellow line.

Extended Data Fig. 6 Metamaterial under compression with tα = 4 mm and tβ = 1 mm.

Stills of the compression experiment are shown for strains of ε = 0 (left), 0.24 (middle) and 0.52 (right). In the middle panel, the light (dark) blue dots indicate clockwise (anticlockwise) hinging of the β links, similar to motion B that initiates pathway II, but with substantial disorder near the boundaries that penetrate into the bulk.

Extended Data Fig. 7 Sample geometry.

A close-up of the computer-assisted design of the rank-2 metamaterial is shown for the sample in Fig. 2a–d.

Extended Data Fig. 8 Compression device.

The custom-made compression fixture applies biaxial compression using a uniaxial testing device.

Extended Data Fig. 9 Effect of boundaries on angles.

a, b, Bending of the links for larger regions of the sample than shown in the main text: α (red) and β (blue) versus strain ε for the central 64 squares (excluding the outermost 16 squares) (a); α (red), β (blue) and γ (green) versus strain ε for the central 165 squares (excluding the outermost 60 squares) (b). Grey shading indicates one standard deviation and the angles are based on the same runs as in Fig. 2a–d (a) or Fig. 3 (b).

Extended Data Fig. 10 Alternative topologies.

a, Linked squares with edges of 4.5 mm and link thicknesses of t0 = 1.35 mm, tα = 0.45 mm, \(t{^{\prime} }_{\alpha }\) = 0.45 mm, tβ = 0.9 mm and \(t{^{\prime} }_{\beta }\) = 0.68 mm, showing a two-step folding pathway under uniaxial compression. b, Structure of linked squares with edges of 4.5 mm and link thicknesses of tα = 0.45 mm, \(t{^{\prime} }_{\alpha }\) = 0.45 mm, tβ = 0.9 mm and \(t{^{\prime} }_{\beta }\) = 0.9 mm connected by slanted bars of thickness 4.5 mm, showing a two-step folding pathway under uniaxial compression.

Supplementary information

Video 1

Videos of the different pathways experienced by rank-two metamaterials with various hinges geometries under equi-biaxial compression (See Main text Fig. 1-2). The detected ellipses are overlaid on top of the raw images.

Video 2

Video of the three-step pathway experienced by a rank-three metamaterials under equi-biaxial compression (See Main text Fig. 3). The detected ellipses are overlaid on top of the raw images.

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Coulais, C., Sabbadini, A., Vink, F. et al. Multi-step self-guided pathways for shape-changing metamaterials. Nature 561, 512–515 (2018). https://doi.org/10.1038/s41586-018-0541-0

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Keywords

  • Mechanical Metamaterials
  • Topology Reconfiguration
  • Multi-step Pathway
  • Buckling Mode
  • Link Thickness

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