Abstract
Heterogeneous catalysis is immensely important, providing access to materials essential for the well-being of society, and improved catalysts are continuously required. New catalysts are frequently tested under different conditions making it difficult to determine the best catalyst. Here we describe a general approach to identify the best catalyst using a data set based on all reactions under kinetic control to calculate a set of key performance indicators (KPIs). These KPIs are normalized to take into account the variation in reaction conditions. Plots of the normalized KPIs are then used to demonstrate the best catalyst using two case studies: (i) acetylene hydrochlorination, a reaction of current interest for vinyl chloride manufacture, and (ii) the selective oxidation of methane to methanol using O2 in water, a reaction that has attracted very recent attention in the academic literature.
This is a preview of subscription content, access via your institution
Access options
Access Nature and 54 other Nature Portfolio journals
Get Nature+, our best-value online-access subscription
$29.99 / 30 days
cancel any time
Subscribe to this journal
Receive 12 digital issues and online access to articles
$119.00 per year
only $9.92 per issue
Buy this article
- Purchase on SpringerLink
- Instant access to full article PDF
Prices may be subject to local taxes which are calculated during checkout
Similar content being viewed by others
References
Erisman, J. W., Sutton, M. A., Galloway, J., Klimont, Z. & Winiwarter, W. How a century of ammonia synthesis changed the world. Nat. Geosci. 1, 636–639 (2008).
Ito, T. & Lunsford, J. H. Synthesis of ethylene and ethane by partial oxidation of methane over lithium-doped magnesium oxide. Nature 314, 721–722 (1985).
Hutchings, G. J., Scurrell, M. S. & Woodhouse, J. R. Oxidative coupling of methane using oxide catalysts. Chem. Soc. Rev. 18, 251–283 (1989).
Lee, J. S. & Oyama, S. T. Oxidative coupling of methane to higher hydrocarbons. Catal. Rev. 30, 249–280 (1988).
Hutchings, G. J., Scurrell, M. S. & Woodhouse, J. R. The role of gas phase reaction in the selective oxidation of methane. J. Chem. Soc. Chem. Commun. https://doi.org/10.1039/C39880000253 (1988).
Bond, G. C. & Wells, P. B. in Studies in Surface Science and Catalysis Vol. 31 (eds Delmon, B. et al.) 827–835 (Elsevier, 1987).
Lange, J.-P. Performance metrics for sustainable catalysis in industry. Nat. Catal. 4, 186–192 (2021).
Liu, Y., Zhao, L., Zhang, Y., Zhang, L. & Zan, X. Progress and challenges of mercury-free catalysis for acetylene hydrochlorination. Catalysts 10, 1218 (2020).
Johnston, P., Carthey, N. & Hutchings, G. J. Discovery, development, and commercialization of gold catalysts for acetylene hydrochlorination. J. Am. Chem. Soc. 137, 14548–14557 (2015).
Kaiser, S. K. et al. Design of carbon supports for metal-catalyzed acetylene hydrochlorination. Nat. Commun. 12, 4016 (2021).
Xu, J. et al. Ultra-low Ru-promoted CuCl2 as highly active catalyst for the hydrochlorination of acetylene. RSC Adv. 5, 38159–38163 (2015).
Lin, R., Kaiser, S. K., Hauert, R. & Pérez-Ramírez, J. Descriptors for high-performance nitrogen-doped carbon catalysts in acetylene hydrochlorination. ACS Catal. 8, 1114–1121 (2018).
Tenopir, C. & King, D. W. in The Future of the Academic Journal 2nd edn (eds Cope, B. & Phillips, A.) 159–178 (Chandos Publishing, 2014).
Perego, C. & Peratello, S. Experimental methods in catalytic kinetics. Catal. Today 52, 133–145 (1999).
Kaiser, S. K., Clark, A. H., Cartocci, L., Krumeich, F. & Pérez-Ramírez, J. Sustainable synthesis of bimetallic single atom gold-based catalysts with enhanced durability in acetylene hydrochlorination. Small 17, 2004599 (2021).
Conte, M., Carley, A. F. & Hutchings, G. J. Reactivation of a carbon-supported gold catalyst for the hydrochlorination of acetylene. Catal. Lett. 124, 165–167 (2008).
Hutchings, G. J. Vapor phase hydrochlorination of acetylene: correlation of catalytic activity of supported metal chloride catalysts. J. Catal. 96, 292–295 (1985).
Malta, G. et al. Identification of single-site gold catalysis in acetylene hydrochlorination. Science 355, 1399–1403 (2017).
Nkosi, B., Coville, N. J. & Hutchings, G. J. Vapour phase hydrochlorination of acetylene with group VIII and IB metal chloride catalysts. Appl. Catal. 43, 33–39 (1988).
Conte, M. et al. Hydrochlorination of acetylene using supported bimetallic Au-based catalysts. J. Catal. 257, 190–198 (2008).
Sun, X. et al. Facile synthesis of precious-metal single-site catalysts using organic solvents. Nat. Chem. 12, 560–567 (2020).
IEA. Flaring Emissions (IEA, 2022); https://www.iea.org/reports/flaring-emissions.
Hargreaves, J. S. J., Hutchings, G. J. & Joyner, R. W. Control of product selectivity in the partial oxidation of methane. Nature 348, 428–429 (1990).
Periana, R. A. et al. A mercury-catalyzed, high-yield system for the oxidation of methane to methanol. Science 259, 340–343 (1993).
Periana, R. A. et al. Platinum catalysts for the high-yield oxidation of methane to a methanol derivative. Science 280, 560–564 (1998).
Freakley, S. J. et al. Methane oxidation to methanol in water. Acc. Chem. Res. 54, 2614–2623 (2021).
Hutchings, G. J. Effect of promoters and reactant concentration on the selective oxidation of n-butane to maleic anhydride using vanadium phosphorus oxide catalysts — a review. Appl. Catal. 72, 1–32 (1991).
Liu, L., Ye, X. P. & Bozell, J. J. A comparative review of petroleum-based and bio-based acrolein production. ChemSusChem 5, 1162–1180 (2012).
Hammond, C. et al. Direct catalytic conversion of methane to methanol in an aqueous medium by using copper-promoted Fe-ZSM-5. Angew. Chem. Int. Ed. 51, 5129–5133 (2012).
Yu, T. et al. Highly selective oxidation of methane into methanol over Cu-promoted monomeric Fe/ZSM-5. ACS Catal. 11, 6684–6691 (2021).
Sobolev, V. I., Dubkov, K. A., Panna, O. V. & Panov, G. I. Selective oxidation of methane to methanol on a FeZSM-5 surface. Catal. Today 24, 251–252 (1995).
Agarwal, N. et al. Aqueous Au–Pd colloids catalyze selective CH4 oxidation to CH3OH with O2 under mild conditions. Science 358, 223–226 (2017).
Shan, J., Li, M., Allard, L. F., Lee, S. & Flytzani-Stephanopoulos, M. Mild oxidation of methane to methanol or acetic acid on supported isolated rhodium catalysts. Nature 551, 605–608 (2017).
Groothaert, M. H., Smeets, P. J., Sels, B. F., Jacobs, P. A. & Schoonheydt, R. A. Selective oxidation of methane by the bis(μ-oxo)dicopper core stabilized on ZSM-5 and mordenite zeolites. J. Am. Chem. Soc. 127, 1394–1395 (2005).
Patrick, T. et al. Isothermal cyclic conversion of methane into methanol over copper-exchanged zeolite at low temperature. Angew. Chem. Int. Ed. 55, 5467–5471 (2016).
Grundner, S. et al. Single-site trinuclear copper oxygen clusters in mordenite for selective conversion of methane to methanol. Nat. Commun. 6, 7546 (2015).
Narsimhan, K., Iyoki, K., Dinh, K. & Román-Leshkov, Y. Catalytic oxidation of methane into methanol over copper-exchanged zeolites with oxygen at low temperature. ACS Cent. Sci. 2, 424–429 (2016).
Dinh, K. T. et al. Continuous partial oxidation of methane to methanol catalyzed by diffusion-paired copper dimers in copper-exchanged zeolites. J. Am. Chem. Soc. 141, 11641–11650 (2019).
Koishybay, A. & Shantz, D. F. Water is the oxygen source for methanol produced in partial oxidation of methane in a flow reactor over Cu-SSZ-13. J. Am. Chem. Soc. 142, 11962–11966 (2020).
Qi, G. et al. Au-ZSM-5 catalyses the selective oxidation of CH4 to CH3OH and CH3COOH using O2. Nat. Catal. 5, 45–54 (2022).
Bowker, M. et al. Advancing critical chemical processes for a sustainable future: challenges for industry and the Max Planck–Cardiff centre on the fundamentals of heterogeneous catalysis (FUNCAT). Angew. Chem. Int. Ed. 61, e2022090 (2022).
Zhang, C., Kang, L., Zhu, M. & Dai, B. Nitrogen-doped active carbon as a metal-free catalyst for acetylene hydrochlorination. RSC Adv. 5, 7461–7468 (2015).
Dong, X. et al. Sulfur and nitrogen co-doped mesoporous carbon with enhanced performance for acetylene hydrochlorination. J. Catal. 359, 161–170 (2018).
Liu, Y. et al. Characteristics of activated carbons modulate the catalytic performance for acetylene hydrochlorination. Mol. Catal. 483, 110707 (2020).
Wang, J., Gong, W., Zhu, M. & Dai, B. Effect of carbon defects on the nitrogen-doped carbon catalytic performance for acetylene hydrochlorination. Appl. Catal. A Gen. 564, 72–78 (2018).
Shen, Z. et al. Nitrogen-doped porous carbon from biomass with superior catalytic performance for acetylene hydrochlorination. RSC Adv. 10, 14556–14569 (2020).
Zhang, T. et al. Oxygen and nitrogen-doped metal-free carbon catalysts for hydrochlorination of acetylene. Chin. J. Chem. Eng. 24, 484–490 (2016).
Li, X., Wang, Y., Kang, L., Zhu, M. & Dai, B. A novel, non-metallic graphitic carbon nitride catalyst for acetylene hydrochlorination. J. Catal. 311, 288–294 (2014).
Li, X. et al. MOF-derived various morphologies of N-doped carbon composites for acetylene hydrochlorination. J. Mater. Sci. 53, 4913–4926 (2018).
Li, X., Zhang, J. & Li, W. MOF-derived nitrogen-doped porous carbon as metal-free catalysts for acetylene hydrochlorination. J. Ind. Eng. Chem. 44, 146–154 (2016).
Yang, Y., Lan, G., Wang, X. & Li, Y. Direct synthesis of nitrogen-doped mesoporous carbons for acetylene hydrochlorination. Chin. J. Catal. 37, 1242–1248 (2016).
Qiao, X. et al. Constructing a fragmentary g-C3N4 framework with rich nitrogen defects as a highly efficient metal-free catalyst for acetylene hydrochlorination. Catal. Sci. Technol. 9, 3753–3762 (2019).
Lan, G. et al. Wheat flour-derived N-doped mesoporous carbon extrudate as superior metal-free catalysts for acetylene hydrochlorination. Chem. Commun. 54, 623–626 (2018).
Zhao, C., Qiao, X., Yi, Z., Guan, Q. & Li, W. Active centre and reactivity descriptor of a green single component imidazole catalyst for acetylene hydrochlorination. Phys. Chem. Chem. Phys. 22, 2849–2857 (2020).
Liu, X. et al. Mechanism exploring of acetylene hydrochlorination using hexamethylenetetramine as a single active site metal-free catalyst. Catal. Commun. 147, 106147 (2020).
Qi, X., Chen, W. & Zhang, J. Sulphur-doped activated carbon as a metal-free catalyst for acetylene hydrochlorination. RSC Adv. 10, 34612–34620 (2020).
Liu, Y. et al. Solvent-assisted synthesis of N-doped activated carbon-based catalysts for acetylene hydrochlorination. Appl. Catal. A Gen. 611, 117902 (2021).
Lu, F., Xu, D., Lu, Y., Dai, B. & Zhu, M. High nitrogen carbon material with rich defects as a highly efficient metal-free catalyst for excellent catalytic performance of acetylene hydrochlorination. Chin. J. Chem. Eng. 29, 196–203 (2021).
Qiao, X., Zhao, C., Zhou, Z., Guan, Q. & Li, W. Constructing pyridinic N-rich aromatic ladder structure catalysts from industrially available polyacrylonitrile resin for acetylene hydrochlorination. ACS Sustain. Chem. Eng. 7, 17979–17989 (2019).
Mei, S. et al. N-doped activated carbon from used dyeing wastewater adsorbent as a metal-free catalyst for acetylene hydrochlorination. Chem. Eng. J. 371, 118–129 (2019).
Zhao, J. et al. Nitrogen-modified activated carbon supported bimetallic gold–cesium(i) as highly active and stable catalyst for the hydrochlorination of acetylene. RSC Adv. 5, 6925–6931 (2015).
Smith, D. M., Walsh, P. M. & Slager, T. L. Studies of silica-supported metal chloride catalysts for the vapor-phase hydrochlorination of acetylene. J. Catal. 11, 113–130 (1968).
Zhao, W., Zhu, M. & Dai, B. Cobalt-nitrogen-activated carbon as catalyst in acetylene hydrochlorination. Catal. Commun. 98, 22–25 (2017).
Wu, Y. et al. PhnSnCl4-n supported on activated carbon as novel tin-based catalysts for acetylene hydrochlorination. Quim. Nova 42, 752–759 (2019).
Li, J. et al. Synergistically catalytic hydrochlorination of acetylene over the highly dispersed Ru active species embedded in P-containing ionic liquids. ACS Sustain. Chem. Eng. 8, 10173–10184 (2020).
Zhao, J. et al. Supported ionic liquid-palladium catalyst for the highly effective hydrochlorination of acetylene. Chem. Eng. J. 360, 38–46 (2019).
Acknowledgements
We thank Johnson Matthey for financial support and the Max Planck Centre for the Fundamentals on Heterogeneous Catalysis for support. We also thank the EPSRC and UK Catalysis Hub (grants EP/K014714/1, EP/K014714/1, EP/K014668/1, EP/K014706/1, EP/H000925/1 and EP/I019693/1).
Author information
Authors and Affiliations
Contributions
A.L., L.R.S. and G.J.H. performed the literature search and collated all the data. All authors contributed substantially to the writing, reviewing and editing of the manuscript before submission.
Corresponding author
Ethics declarations
Competing interests
TP.J. and J.J.S. are employees of Johnson Matthey, a company that commercially supplies a gold catalyst for acetylene hydrochlorination for use in China. G.J.H., A.L., L.R.S. and S.P. are supported by Johnson Matthey in their research on acetylene hydrochlorination.
Peer review
Peer review information
Nature Reviews Chemistry thanks B. Weckhuysen and the other, anonymous, reviewer(s) for their contribution to the peer review of this work.
Additional information
Publisher’s note Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Supplementary information
Rights and permissions
Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.
About this article
Cite this article
Lazaridou, A., Smith, L.R., Pattisson, S. et al. Recognizing the best catalyst for a reaction. Nat Rev Chem 7, 287–295 (2023). https://doi.org/10.1038/s41570-023-00470-5
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1038/s41570-023-00470-5
This article is cited by
-
A possibility to infer frustrations of supported catalytic clusters from macro-scale observations
Scientific Reports (2024)