Most bacterial vaccines work for a subset of bacterial strains or require the modification of the antigen or isolation of the pathogen before vaccine development. Here we report injectable biomaterial vaccines that trigger potent humoral and T-cell responses to bacterial antigens by recruiting, reprogramming and releasing dendritic cells. The vaccines are assembled from regulatorily approved products and consist of a scaffold with absorbed granulocyte-macrophage colony-stimulating factor and CpG-rich oligonucleotides incorporating superparamagnetic microbeads coated with the broad-spectrum opsonin Fc-mannose-binding lectin for the magnetic capture of pathogen-associated molecular patterns from inactivated bacterial-cell-wall lysates. The vaccines protect mice against skin infection with methicillin-resistant Staphylococcus aureus, mice and pigs against septic shock from a lethal Escherichia coli challenge and, when loaded with pathogen-associated molecular patterns isolated from infected animals, uninfected animals against a challenge with different E. coli serotypes. The strong immunogenicity and low incidence of adverse events, a modular manufacturing process, and the use of components compatible with current good manufacturing practice could make this vaccine technology suitable for responding to bacterial pandemics and biothreats.
Deaths from drug-resistant microbial infections are increasing1,2, approvals of new antibiotic classes are falling1,2, and there are increasing concerns about engineered biothreat agents that may be difficult to treat with conventional therapeutics3. Although broad-spectrum infection vaccines could be used to confront the challenges related to increases in drug-resistant bacterial infections and decreases in approvals of new antibiotics, the major antigens on bacterial-cell-wall surfaces are poorly immunogenic serotype-specific polysaccharides that do not easily support vaccine production4,5. Some bacterial vaccines have been developed using live-attenuated bacteria (for example, BCG for Mycobacterium tuberculosis) but these have outgrowth risks, especially in immunosuppressed patients6. Other vaccines use inactivated bacteria or inactivated toxins7, but given that purified carbohydrate vaccines are poorly immunogenic and require multiple boosts8, carbohydrate antigens are often chemically conjugated to proteins to increase their efficacy9; however, these approaches are limited to only a subset of bacterial strains10 or require the modification of the antigen11. Moreover, all existing vaccine modalities require that the pathogen or antigens be isolated before a vaccine can be developed, which may not be possible with rapidly spreading pathogens or engineered biothreat agents. Importantly, there are no approved vaccines for the most common pathogens causing sepsis, including Gram-negative Escherichia coli, Gram-positive Staphylococcus aureus or the methicillin-resistant form of S. aureus (MRSA).
We aimed to develop a broad-spectrum infection vaccine that is potent, durable and safe, using complex killed bacterial components that do not require cold-chain storage and can be used for ring vaccination in biothreat or pandemic emergencies, without having to first identify or isolate the pathogen. To address this challenge, we combined two technologies that are currently in clinical development for other applications—a broad-spectrum engineered opsonin known as Fc-mannose-binding lectin (FcMBL)12,13,14 that rapidly binds to carbohydrate-containing pathogen-associated molecular pattern (PAMP) antigens (including glycoproteins and glycolipids) expressed on the surface of over 120 different pathogen species and toxins, including some that are known to trigger innate immunity (such as lipopolysaccharide endotoxin)15, and a biomaterial scaffold-based vaccine used for cancer immunotherapy16,17,18—to create a new composite infection vaccine technology, which we named ciVAX (Fig. 1). Nanoparticle-based biomaterial vaccines have been shown to generate humoral and cellular immune responses19. However, the size and polydispersity of nanoparticles as well as their shape, surface chemistry, physical properties and ability to escape from endosomes have all been shown to be key to their ability to target their cargo to antigen-presenting cells and their effectiveness20. Here we increase vaccine engagement with dendritic cells using macroscale biomaterials that release granulocyte-macrophage colony-stimulating factor (GM-CSF), as this approach has been shown to substantially increase not only dendritic cells at the vaccination site, but also the numbers of antigen-presenting dendritic cells in the draining lymph nodes. Combining biomaterial-based vaccines with FcMBL capture of antigens provides several advantages, including a widely applicable approach to antigen inclusion in a vaccine, the ability to concentrate and manipulate antigen-presenting cells to enhance adaptive immunity and a plug-and-play nature to the vaccine construction.
To construct ciVAX, bacteria are inactivated using irradiation or antibiotic treatment, the PAMPs are then captured using FcMBL-coated magnetic beads (FcMBL beads), which are mixed with mesoporous silica (MPS) microparticles with adsorbed GM-CSF and synthetic oligonucleotides rich in unmethylated cytosine and guanine nucleotides (CpG). The ciVAX vaccine is then injected subcutaneously, where the MPS particles spontaneously self-assemble into a porous biomaterial matrix, which acts as a release depot for GM-CSF that leads to the accumulation dendritic cells and CpG, which activates these cells16 while they process the provided antigen source. The MPS degrades due to hydrolysis and is safely excreted by the kidneys as silicic acid after approximately 27 days21. In some experiments we used pre-formed porous scaffolds fabricated from poly(lactide-co-glycolide) (PLG). The technology is modular—to produce ciVAX for a new pathogen, all that needs to be exchanged is the PAMP fractions from the inactivated pathogen. ciVAX can even be used for vaccination using antigens directly captured and killed from infected animals and hence could be used with autogenous biologics for veterinary applications (APHIS, USDA) and in the context of pandemics, zoonotic diseases and unknown biothreat agents.
ciVAX produces robust humoral and cellular immune responses with minimal adverse events
In our initial experiments we did not use FcMBL to capture PAMPs; instead, we used the whole-cell lysate made from killed antibiotic-resistant E. coli RS218 bacteria to test for immunogenicity, adverse events (per Code of Federal Regulations (CFR), an adverse event (AE) is defined as any untoward medical occurrence associated with the use of a drug) and safety in rabbits. In these pilot studies we found that the whole-cell lysate resulted in strong adverse events and the production of necrotic lesions at the injection site (Fig. 2a). To avoid this toxicity, we then captured the E. coli PAMPs from the lysate using FcMBL beads13,14. When FcMBL bead-captured PAMPs containing an equivalent amount of PAMPs as the E. coli cell lysate (20.5 versus 22.9 PAMPs ml−1 in lysate) were injected into rabbits (Fig. 2b), there were no adverse events and there was little evidence of necrosis at the injection site in the FcMBL-bead condition (Fig. 2b). Polyacrylamide electrophoretic analysis of FcMBL-captured PAMPs containing an equivalent amount of lipopolysaccharide endotoxin as the E. coli cell lysate (1,400 and 1,480 EU (endotoxin units), respectively; measured using an Endosafe LAL assay), followed by Coomassie (Fig. 2c) and silver staining showed that although the FcMBL bead-captured material was enriched for PAMPs, it contained less protein than the lysate. Liquid chromatography with tandem mass spectrometry (LC–MS/MS) analysis was then used to thoroughly characterize the captured material and this analysis showed that most of the individual proteins in the lysate were captured using FcMBL beads; 88% of the proteins identified in a total lysate of E. coli were also identified on the FcMBL bead-captured fraction, whereas 53% of S. aureus proteins were also in the FcMBL bead-captured fraction, which was enriched for membrane-associated proteins (Supplementary Fig. 1). In a head-to-head comparison, the E. coli RS218 lysate was added directly to MPS vaccines with GM-CSF and CpG, and PAMPs from the RS218 lysate were first pre-captured with FcMBL beads, and these were then incorporated into ciVAX. Significantly more endotoxin leached from the lysate vaccines than from ciVAX in a 1-h in vitro study (Fig. 2d). The release of the various agents from the complete ciVAX was then quantified and CpG was found to be released rapidly, whereas GM-CSF and endotoxin were released more slowly over a 28-day window in vitro (Fig. 2e). However, substantial quantities of the input of 100 µg CpG, 3 µg GM-CSF and 4,900 EU endotoxin remained associated with the ciVAX at the end of this time. We used the previously described sandwich ELISA-like assay13,14 to quantify and equalize the total amount of captured PAMPs added to each vaccine in all of the following studies to ensure equivalent PAMP dosing in different experiments and with different bacterial species. In vivo, the ciVAX forms a subcutaneous depot with little sign of necrosis, and the MPS lasts for longer than 7 days and dissolves spontaneously by 37 days (Supplementary Fig. 2).
When we immunized mice with the E. coli PAMP ciVAX vaccine containing 7.5 ng PAMPs, we detected activated dendritic cells at the injection site within 2 days of the immunization; their numbers continued to increase until day 7 and remained elevated until day 21 (Fig. 2f). This was accompanied by significantly increased numbers of dendritic, B and T cells in the draining lymph nodes (Fig. 2g and Supplementary Fig. 3). Past work in cancer with a similar biomaterial-based vaccine demonstrated a similar enrichment of activated dendritic cells at the injection site as well as potent humoral and cellular anti-cancer immune responses16,17,22. Immunization of mice with ciVAX lacking GM-CSF and CpG led to a reduction in the total cell number and the number of activated dendritic cells at the injection site as well as a parallel reduction in the total number of cells and the number of activated dendritic, T and B cells in the draining lymph node (Supplementary Fig. 3), as expected.
E. coli ciVAX prophylaxis protects mice and pigs
Mice were then vaccinated and challenged with a lethal intraperitoneal injection of the homologous antibiotic-resistant E. coli RS218 strain (O18:H7), isolated from a human neonate with meningitis. Although only 9% of the unvaccinated mice survived the challenge at 35 days, all of the vaccinated mice remained alive and healthy. Inclusion of captured PAMPs was required for protection—the survival rate was only 17% in the sham mice, which received the same biomaterial scaffold containing GM-CSF and CpG adjuvant but without FcMBL bead-captured E. coli PAMP antigens (Fig. 3a). Post-mortem quantification of bacteria within isolated organs revealed that the unvaccinated and sham-treated mice had a mean of >1 × 108 colony-forming units (c.f.u.) per gram in the lung, liver, kidney and spleen, whereas vaccination reduced these numbers by 105–107 (Fig. 3b) and there was a significant increase in specific anti-RS218 antibodies in the vaccinated animals (Fig. 3c). Moreover, the ciVAX generated a durable immune response, as a single injection protected >90% of mice from a lethal RS218 challenge delivered 90 days after the vaccination (Fig. 3d) with significant decreases in the bacterial counts in organs on post-mortem analysis (Fig. 3e) and a durable increase in the levels of antibody to RS218 (Fig. 3f). Importantly, the infection vaccine did not substantially change the gut microbiome of rabbits over a period of 46 days after vaccination with E. coli or MRSA ciVAX (Supplementary Fig. 4a–c). We next tested a homologous vaccine in a pig model of Gram-negative septic shock involving intravenous injection of a human clinical isolate of E. coli 41949 (OM:H26), which leads to rapid renal failure and death23. The animals were vaccinated with 16× the mouse dose (112 ng), boosted with 4× the mouse dose (28 ng) on day 28 with 41949 ciVAX and then challenged with E. coli 41949 on day 42. The four untreated animals developed neutropaenia, thrombocytopaenia, bacteraemia, elevated lactate levels, acute kidney injury with extremely high creatinine levels and swine-specific Sequential Organ Failure Assessment (ssSOFA)23, indicating fulminant sepsis within 12 h, which required that they be euthanized (Fig. 3g). In contrast, the four vaccinated pigs had increased neutrophil counts, low lactate levels, normal SOFA scores and creatinine levels below the euthanasia threshold (Fig. 3h,i and Supplementary Fig. 5); and they all survived to the end of the experiments at 28 (n = 2) and 72 h (n = 2), respectively (Fig. 3g). Importantly, the vaccinated pigs were clinically healthy, despite live pathogens and dead pathogen-derived PAMPs remaining in their bloodstream (Supplementary Fig. 5), suggesting that the ciVAX vaccine protected the pigs from endotoxic shock through a strengthened humoral and cellular immune response rather than a bactericidal mechanism. There was a transient increase in serum interleukin-6 levels during the E. coli challenge infusion (Supplementary Fig. 5) but otherwise there were no notable changes in the animals.
ciVAX can be based on other biomaterial scaffolds and requires all agents
Although the studies described up to this point were performed with one biomaterial vaccine system (MPS rods), this general approach is likely to be useful with a variety of material-based vaccine strategies. To test this possibility, PAMPs bound to FcMBL beads were combined with another biomaterial-based vaccine that is currently in a clinical trial for the treatment of Stage IV melanoma (WDVAX; NCT01753089). Vaccination with PLG ciVAX containing cefepime-killed RS218 captured on FcMBL beads promoted survival in a high fraction of mice that were subsequently challenged 35 days post vaccination (Fig. 4a) and dramatically reduced the bacterial titres in all of the analysed organs (Fig. 4b). The vaccines that were fabricated without GM-CSF and CpG or PAMP and FcMBL, or that were missing all four active ingredients provided no survival benefit and led to high bacterial loads in the organs of the challenged mice (Fig. 4a,b and Supplementary Fig. 7). These findings indicate that both the dendritic-cell accumulation/activation function of the scaffold component of ciVAX and the antigen capture via FcMBL is required for the efficacy of these vaccines. The mice that were challenged 90 days post vaccination with the PLG ciVAX also demonstrated high survival rates (Fig. 4c), which provides support for the durability of the induced immune responses. We next examined the ability of PAMPs captured from a single pathogen (Enterobacter cloacae) to confer cross protection from a challenge from another Enterobacteriaceae (E. coli). PAMPs collected from E. cloacae were able to protect 77% of the mice that were challenged with a lethal dose of E. coli (Fig. 4d), indicating the PAMPs captured include conserved epitopes that provide a broad spectrum of protection. As the PLG-based ciVAX, unlike the MPS rods, requires surgical implantation, all subsequent studies were performed with the MPS-based ciVAX.
S. aureus ciVAX prophylaxis reduces skin abscesses in mice
S. aureus is the most common Gram-positive organism causing sepsis and many S. aureus strains are antibiotic resistant, yet there is no approved vaccine for this pathogen24. Mice immunized with ciVAX containing PAMPs isolated from MRSA mounted potent, durable and specific IgG responses that were multiple-fold higher than the sham group (Fig. 5a). Vaccinated mice that were subsequently challenged with MRSA infection demonstrated significantly fewer skin abscesses compared with the controls (Fig. 5b).
Potential for ciVAX use in pandemic applications
The broad-spectrum binding capabilities of FcMBL could enable the development of vaccines from PAMPs extracted from the blood or tissues of infected individuals. In veterinary medicine these could qualify as Autogenous Biologics for approval by USDA-APHIS (9 CFR 113.113). In one-world health and pandemic applications, the ciVAX technology could be used in ring vaccination to protect others in the community from infection by the original pathogen or even by closely related species and variants, potentially providing benefit even when there is insufficient time for full identification of the organism. As it was impractical to prepare ciVAX from mice due to their limited blood volumes, to model ring vaccination, PAMPs were magnetically captured from the blood of a pig previously infected with E. coli 41949 (OM:H26) in less than 1 h using FcMBL beads, which were then combined with the lyophilized biomaterial components. After this single heterologous vaccination with captured E. coli OM:H26 PAMPs, we challenged the mice with a lethal dose of a different E. coli serotype (O18:H7). All of the unvaccinated mice died following challenge with E. coli RS218 (O18:H7) and their organ bacterial counts were >1 × 108 c.f.u. g−1 (Fig. 6a,b). In contrast, 80% of the vaccinated mice survived the lethal E. coli RS218 challenge and there was a significant decrease in pathogen load in the lungs and kidneys at the end of the 28-day study as well as a trend towards decreased levels of pathogen in the spleen and lungs (Fig. 6a,b).
There are no approved vaccines for the most common pathogens causing sepsis. A four-valent vaccine comprising the E. coli O1A, O2, O6 and O25B antigens conjugated to Pseudomonas aeruginosa exoprotein A is in Phase 2 trials for the prevention of extra-intestinal E. coli infections25. Although this vaccine led to an increase in functional antibodies to at least two of the four antigens, it is estimated that more than ten different antigens will be needed to cover more than 60% of the extra-intestinal E. coli and 90% of meningitis isolates. There are no approved prophylactic or therapeutic vaccines for S. aureus or MRSA infection. There have been attempts to develop vaccines to S. aureus polysaccharide type 5 or 8 conjugates but these have not been successful in clinical trials and the more recent trials have again focused on increasing the number of antigens24. We anticipate that ciVAX could be more effective than these approaches because multiple antigens (including glycoproteins and glycolipids) are included in their native forms, antigens are presented on particulate substrates and are slowly released from the biomaterial depots—thereby yielding strong immunogenicity with little toxicity and adverse events—and ciVAX includes bioactive molecules that recruit large numbers of dendritic cells for in vivo priming and maturation, which promote the development of potent affinity-matured immune responses.
We used two biomaterial systems and although they both provide sustained presentation of GM-CSF, CpG and antigens, there are some differences between the two. GM-CSF release from both systems follows similar kinetics, with sustained release over approximately 7–10 days in vitro16,17. In vitro, the release of CpG and antigen is slower from PLG than from MPS. This probably relates to the PLG fabrication process, which results in the encapsulation of these agents, with their release at least partially dependent on the slow degradation of the PLG. In contrast, these agents are surface-absorbed to the MPS, which may lead to more rapid release owing to both dissolution and to the more rapid degradation of the MPS (weeks versus months for MPS versus PLG). Applications in which release over months (rather than weeks) is desired may benefit from the PLG system. It may also be possible to use ciVAX without pre-loading PAMPs to the FcMBL in slow-progressing infections and instead allow PAMPs present in the infected animal to bind to the FcMBL in situ. This concept has some overlap with recent work in the cancer field demonstrating that a biomaterial-based therapeutic vaccine without antigen can be combined with chemotherapy, which leads to immunogenic cell death and antigen generation in situ, yielding a potent immune response26.
The benefit of ciVAX containing multiple (polyclonal) antigens (rather than a subset of immunodominant antigens expressed using recombinant DNA technology) may be a limitation, as the PAMP material is not defined and the antigens have not all been identified. It is possible that ciVAX could contain antigens causing immunosuppressive reactions rather than protective immune responses. If isolating PAMPs from an infected individual for ring immunization, although the majority of captured PAMPs are expected to be associated with the target pathogen, it is possible that PAMPs present from earlier infections could be captured and presented in the ciVAX. Furthermore, the impact of cellular versus humoral immunity needs to be determined and further studies are needed to determine how ciVAX will work in those with immature or weak immune systems. The large-animal sepsis experiment needs additional immunoprofiling and the measurement of additional cytokines, which will be addressed in future studies. It will also be important to explore therapeutic vaccinations of this technology to assess its potential clinical utility.
The inclusion of GM-CSF and CpG enhances the accumulation and activation of dendritic cells at the injection site as well as the number of dendritic, T and B cells in the draining lymph node. These findings are consistent with our previous work showing that the release of GM-CSF and CpG leads to a significant increase in activated dendritic cells at the injection site16,17,27 and also enhanced antigen presentation28,29. A notable observation from this work was the rapidity of the increase in the number of CD4+ and CD8+ T cells in the vaccine-draining lymph nodes following vaccination with ciVAX. We examined host responses to ciVAX and the kinetics of immune cell homing, retention and interactions in the lymph nodes, and found that several factors could contribute to this outcome. Due to the ubiquitous nature of E. coli antigen(s), a pool of pre-existing memory T cells to antigens in ciVAX may exist in the animals, leading to a rapid expansion of pre-existing T-cell populations following vaccination. The combination of biomaterial (MPS), a mixture of FcMBL-captured antigens (including lipopolysaccharide), a danger signal (CpG) and an APC factor (GM-CSF) may also lead to immune responses that are faster than previously observed. Naive CD4+ T cells are rich in CCR7 and it has been recognized that this provides homing cues for T-cell recruitment and retention in the lymph nodes30 in response to the production of CCL21 by stromal cells of the lymph node following inflammatory signals. Under normal healthy conditions, the T-cell entry and exit rates are coordinated to maintain lymphocyte homeostasis in blood and in the secondary lymphoid organs, although the mechanistic basis for this coordination is still being investigated. However, the normal rate of approximately 5,000 T cells h−1 moving through a lymph node (ref. 31) may possibly increase to a much higher magnitude in an inflamed lymph node following ciVAX administration. Furthermore, inflammatory cues within a lymph node may quickly upregulate CD69 expression on CD4+ T cells that can bind to S1PR1 at the cell surface and enhance the T-cell dwell time within such lymph nodes. It is also possible that some of the carbohydrate-containing antigens in ciVAX, such as post-translationally modified glycoproteins, behave as super-antigen-like moieties that can activate as much as 20% of the T cells without strict T cell-receptor specificities (unlike <0.0001% in a T cell receptor-specific manner)32.
In summary, the ciVAX PAMP vaccination technology can be used to mount strong immune responses to both Gram-negative and Gram-positive bacteria following subcutaneous administration. The system produces life-saving effects in small and large-animal models of sepsis caused by infection with E. coli from different serotypes. The broad-spectrum efficacy against MRSA and multidrug-resistant bacteria suggest that this technology could represent an alternative to antibiotics. Importantly, given the broad-spectrum PAMP-binding capabilities of FcMBL14, this vaccine approach should also be effective against a wide range of glycosylated fungal, parasitic and viral targets, including the severe acute respiratory syndrome coronavirus 2 spike protein. Moreover, the modular nature of the technology and the use of lyophilized components should make this vaccination particularly useful for global-health applications. The ability to target PAMPs from a broad spectrum of pathogens without time-consuming culturing steps also raises the possibility that it could provide a clinical countermeasure to quickly control the spread of infection in pandemics and biothreat scenarios. The ciVAX technology could be manufactured at a large scale as both of the compounds (MPS and GM-CSF) are currently produced at a relatively large scale, as are many adjuvants that could be used in vaccine manufacturing. The manufacture of the bacterial lysate could be scaled using existing microbial fermentation technologies for providing antigens. The actual process used to fabricate the vaccines is an aqueous-based admix procedure that could be scaled to support a response to a pandemic. The final vaccine could be packaged using existing fill-and-finish technology. The entire vaccine could be fabricated and stored, or the ciVAX system without an antigen might be stable enough to be prefabricated from GMP-sourced components and stored in lyophilized form at strategically located depots. The antigen source, once identified and manufactured, could be added to the stored antigen-free vaccine before delivery or even at the bedside. PAMPs collected from a previously infected individual could potentially be used in this scenario, as long as the collected material was stored appropriately to avoid degradation.
Preparation of bacterial antigens
S. aureus 12598 (ATCC 12598), E. coli RS218 (provided by J. R. Johnson from the University of Minnesota) and E. coli 41949 (clinical isolate 41949 obtained from the Brigham and Women’s Hospital, Crimson Biorepository) were cultured individually in RPMI medium containing 10 mM glucose at 37 °C 225 r.p.m. to a McFarland of 1.0 (approximately 2 × 108 c.f.u. ml−1). The cultures were placed on ice for 10 min to slow growth and then centrifuged at 3,000g for 10 min at 4 °C (Eppendorf 5810R). The supernatants were discarded and the pellets were resuspended in fresh RPMI–10 mM glucose until a McFarland of 5.0 (approximately 1 × 109 c.f.u. ml−1) was achieved. Next, 1 mg ml−1 cefepime (NDC 25021-121-20) was added to the E. coli, and 1 mg ml−1 vancomycin (NDC 0409-4332-49) and 0.5 mg ml−1 daptomycin (Toronto Research Chemicals) were added to S. aureus. All cultures were then placed back in the incubator overnight (approximately 17 h) at 37 °C and 225 r.p.m. The following morning, each culture was passed through a 70-µm cell strainer (Sigma-Aldrich) to remove the large cellular debris. A second dose of the respective antibiotic was added to each culture and incubated overnight (approximately 17 h) at 37 °C and 225 r.p.m. Each culture was then plated in triplicate on trypticase soy agar II with 5% sheep blood (Becton Dickinson) and placed at 37 °C in a 5% CO2 incubator for 24 h to confirm complete bacterial death by the absence of c.f.u. The cultures were then stored a −80 °C. When required, the cultures were thawed and diluted 1:2 in 50 mM Tris–HCl, 150 mM NaCl, 0.05% Tween-20 and 5 mM CaCl2, pH 7.4 (TBST–5 mM CaCl2; Boston BioProducts). FcMBL beads13 (5 mg ml−1 stock; biotinylated FcMBL on 1 µM Dyna MyOne Dynabeads (Thermo Fisher Scientific)) were added at 25 µl ml−1 and the solution was mixed at room temperature for 30 min using a HulaMixer (Thermo Fisher Scientific) set to 20 r.p.m. After FcMBL capture/enrichment of bacterial PAMPs, the solution was magnetized (Thermo Fisher Scientific) for 10 min to allow the removal of supernatant without bead disruption. The tubes were removed from the magnet and an equal volume of fresh TBST–5 mM CaCl2 was added to wash the beads. Finally, the tubes were inverted until the beads were completely homogenized. This solution was stored at −80 °C until needed.
Quantification of bacterial antigens captured on FcMBL beads
The captured PAMP bacterial antigens captured on FcMBL beads were quantified using an enzyme-linked lectin-sorbent assay as previously published13. Briefly, FcMBL was biotinylated at the amino terminus of the Fc protein using an N-terminal amino-oxy reaction and then coupled to streptavidin superparamagnetic beads (1 µM MyOne Dynabeads; Thermo Fisher Scientific). The samples were screened using 5 µg of the FcMBL beads, 200 µl test sample and 800 µl TBST–5 mM CaCl2 supplemented with 10 mM glucose, incubated for 20 min at 22 °C and 950 r.p.m. in a plate shaker (Eppendorf). The automated magnetic-handling system (KingFisher Flex; Thermo Fisher Scientific) was used for washing steps, followed by colorimetric development with horseradish peroxidase-labelled MBL. The enzyme-linked lectin-sorbent assay was quenched using sulfuric acid, and the optical density at 450 nm was read and compared with a standard curve of mannan, a well-known yeast PAMP.
Preparation of vaccine scaffolds
To synthesise high-aspect-ratio MPS (88 μm × 4.5 μm), 4 g P123 (Sigma-Aldrich) surfactant (average Mn of approximately 5,800) was dissolved in 150 ml of 1.6 M HCl solution, stirred with 8.6 g tetraethyl orthosilicate (98%; Sigma-Aldrich) at 40 °C for 20 h, followed by incubation at 100 °C for 24 h. To extract the surfactant, the as-synthesised particles were refluxed for 10 h in 1% HCl in ethanol. The resulting MPS particles were then filtered, washed with ethanol and dried. The MPS morphology was measured using optical microscopy. To make the completed MPS vaccine, 3 µl GM-CSF (murine GM-CSF, Peprotech; human—leukine for pig and rabbit, Sanofi) and 100 µl CpG (murine CpG, ODN 1826; human CpG ODN 2006 for pig and rabbit, InvivoGen) were both added at 1 mg ml−1 in water for injection. Captured antigen, defined antigen or lysate (for example, 25 µl FcMBL beads with captured 15 PAMP units of enriched E. coli lysate) were then added to the 10 mg MPS solution. The resulting slurry was sonicated for 5–10 s in a water bath and mixed overnight at room temperature using a HulaMixer (Thermo Fischer Scientific) at 45 r.p.m. The mixture was then frozen at −80 °C for a minimum of 12 h before lyophilization. Lyophilization was performed for a minimum of 48 h. The material was reconstituted in water for injection before injection.
Production of ciVAX directly from the blood of infected animals
A pig was infused with E. coli as described in the ‘Animal models’ section as per Institutional Animal Care and Use Committee protocol no. 17-03-3400. Briefly, a bolus of 1.2–1.5 × 105 c.f.u. kg−1 E. coli 41949 was administered to an anaesthetized animal via the femoral vein at a rate of 1 ml min−1 over 10 min using a syringe pump. Following the bolus, the femoral line was pulled, the animals were recovered from anaesthesia and returned to housing. Once recovered, the animals received a second infusion of 3.51 × 107–1.36 × 108 c.f.u. kg−1 E. coli 41949 via the right jugular vein over 4 h using a syringe pump. A single intravenous injection of 20 mg kg−1 cefazolin was administered 2 h after the start of the infusion. At the end of the infusion, 2 ml heparinized pig blood was mixed for 30 min with 250 µl FcMBL beads in Tris-buffered saline with Tween-20 and 5 mM calcium. The beads and captured PAMPs were collected on a magnet, washed with Tris-buffered saline with Tween-20 and 5 mM calcium, and mixed with MPS as described earlier.
PLG acid microspheres (18 mg; Phosphorex) containing 9 µg encapsulated GM-CSF (murine GM-CSF, Sanofi; human—leukine for pig and rabbit, Peprotech) were combined with a 1-ml solution of captured antigen, defined antigen or lysate (for example, 25 µl FcMBL beads with captured 15 PAMP units of enriched E. coli lysate) vortexed for 5 min before being flash frozen with liquid N2 and lyophilized for 72–96 h. The lyophilized powder was combined with 300 µg CpG (murine CpG, ODN 1826; porcine, rabbit, human CpG, ODN 2006 for pig and rabbit, InvivoGen), which had been condensed with polyethyleneimine and 130 mg sieved sucrose (250–450 µm), and then manually mixed until homogenous. This homogenous powder was poured into a die set and formed using a Carver press under 1,500 psi of pressure for 45 s, resulting in a solid disc that was approximately 2 mm high and 9 mm in diameter. The disc was placed in a pressure chamber (Parr) overnight and exposed to 800 psi CO2 (approximately 18 h). Before implantation, the disk was placed in 10 ml of water for injection (Thermo Fisher Scientific), which dissolves the sieved sucrose, creating the final porous structure for implantation. This step reduces the vaccine dose by approximately 50–60%.
Quantitation of GM-CSF, CpG and endotoxin release
CpG was measured by HPLC SEC using an Xterra C18 column in TEAA/acetonitrile buffers on an Agilent 1260 II system. The endotoxin samples were run on an Endosafe—multi-cartridge system (Charles River Laboratories) using limulus lysate (LAL) test cartridges (Charles River Laboratories, PTS55F). The GM-CSF samples were quantified using an R&D DuoSet mouse GM-CSF kit (DY415) according to the manufacturer’s instructions.
Samples were run on a Novex 4–20% Tris–glycine mini-protein gels (Invitrogen, cat. no. EC60252) using Tris–glycine SDS running buffer (Invitrogen, cat. no. LC2675-4), stained with Coomassie Fluor orange protein gel stain (Thermo Fisher Scientific, C-33250) and silver stain (Pierce, cat. no. 24612) according to the manufacturer’s instructions. Molecular weights were estimated based on a BioRad ladder (cat. no. 131-0363).
Sample preparation procedure
All samples were in PBS buffer. After liquid removal, the samples were dissolved in 50 µl of 50 mM triethylammonium bicarbonate buffer, followed by trypsin (Promega) digestion for 3 h at 38 °C. The digested samples were dried to 20 µl and half (10 µl) was submitted for mass spectrometry analysis.
Mass spectrometry analysis
The LC–MS/MS experiment was performed on a Lumos Tribrid Orbitrap mass spectrometer (Thermo Fischer) equipped with an Ultimate 3000 (Thermo Fisher Scientific) nano-HPLC. Peptides were separated onto a 150-µm-inner-diameter microcapillary trapping column packed first with approximately 2 cm of C18 Reprosil resin (5 µm, 100 Å; Dr. Maisch GmbH), followed by a PharmaFluidics 50-cm analytical column. Separation was achieved by applying a gradient of 5–27% acetonitrile in 0.1% formic acid over 90 min at 200 nl min−1. Electrospray ionization was enabled through the application of a voltage of 2 kV using a home-made electrode junction at the end of the microcapillary column and sprayed from metal tips (PepSep). The mass spectrometry survey scan was performed in the Orbitrap in the range of 400 to 1,800 m/z at a resolution of 6 × 104, followed by the selection of the twenty most-intense ions (TOP20) for collision-induced dissociation (CID) tandem mass spectrometry (MS2) fragmentation in the ion trap using a precursor isolation width window of 2 m/z, automatic gain control (AGC) setting of 10,000 and a maximum ion accumulation of 100 ms. Singly charged ion species were not subjected to collision-induced-dissociation fragmentation. The normalized collision energy was set to 35 V and an activation time of 10 ms. Ions in a 10 ppm m/z window around ions selected for LC–MS/MS were excluded from further selection for fragmentation for 60 s.
Raw data were submitted for analysis in the Proteome Discoverer 2.4 (Thermo Fisher Scientific) software. Assignment of the LC–MS/MS spectra was performed using the Sequest HT algorithm by searching the data against a protein sequence database including all of the entries from our Uniprot_EColi and Uniprot_SAureus databases as well as other known contaminants such as human keratins and common laboratory contaminants. Quantitative analyses between samples were performed by label-free quantitation between different sets of samples. Sequest HT searches were performed using a 10-ppm precursor ion tolerance and requiring the amino/carboxy termini of each peptide to specifically adhere to trypsin protease, while allowing up to two missed cleavages. Methionine oxidation (+15.99492 Da) was set as variable modification. An MS2 spectra-assignment false-discovery rate of 1% at both the protein and peptide level was achieved by applying the target-decoy database search using Percolator.
Construction of bound cellular location treemaps
For the construction of the Bound Cellular Location Treemaps, the R package Treemap was utilized33. The treemap visualizes the hierarchical number of proteins that were found in a given subcellular location as a set of nested rectangles. The labelled rectangles represent the subcellular location and the area represents the relative number of proteins found in each location. Determination of location was by the presence or absence of proteins found in the proteomics data comparing the lysate and beads label-free-quantitation proteomics. Subcellular location was determined using the Uniprot database with respect to species.
Construction of bound cellular location word clouds
For the construction of the bound cellular location word clouds, the R package wordcloud2 was applied34. The word clouds represent the location of the proteins that were bound to the beads using a visual representation of the location labels. The size of the text in the word clouds are representative of the relative number of proteins found in a given subcellular location. Determination of location was by the presence or absence of proteins found in the proteomics data comparing the lysate and beads label-free-quantitation proteomics. Subcellular location was determined using the Uniprot database with respect to species.
All studies were performed in accordance with institutional guidelines and approved by the Institutional Animal Care and Use Committee of Harvard Medical School. Male and female BALB/c mice (8–10 weeks old, weighing 18–25 g; Charles River Laboratories) were used in the experiments and housed in a biosafety level 2 room under standard conditions. The animals were provided autoclaved bedding and enviro-dri nesting material, had free access to food and water, and were kept on a 12 h dark–12 h light cycle.
The mice were briefly anaesthetized, their fur was clipped and 250 µl vaccine (vortexed before injection) was subcutaneously injected into the dorsum or flank. The vaccine sites were monitored over time for irregularities. Serum was collected from the mice at 14-day intervals. The mice that were vaccinated with ciVAX MRSA were given a booster of ciVAX MRSA on day 14.
RS218 and MRSA challenges
Male and female BALB/c mice were intraperitoneally challenged with 5 × 106 c.f.u. E. coli (RS218) in 100 µl. The animals were monitored several times per day for mortality and humane criteria. Animals presenting as moribund were euthanized and considered deceased. Female BALB/c mice were challenged with 5 × 107 c.f.u. MRSA on the left flank on day 35. The animals were briefly anaesthetized, their fur was clipped, depilatory cream was applied and the pathogen (in 50 µl) was injected subcutaneously. The animals were monitored daily for lesion size and progression. Sustained release buprenorphine and fluids were provided for all challenge models. At termination, organs were extracted for immunological and c.f.u. quantification.
Approval for the study was obtained from the Institutional Animal Care and Use Committee (PARF). E. coli RS218 was cultured in RPMI–10 mM glucose medium at 37 °C and 220 r.p.m. until a McFarland of 0.5 (1 × 108 c.f.u. ml−1) was achieved. The culture was then centrifuged at 3,000g for 15 min at 4 °C to pellet the bacteria. The pellet was resuspended in RPMI–10 mM glucose until a McFarland of 5.0 (1 × 109 c.f.u. ml−1) was achieved. The antibiotic, ceftriaxone (NDC 60505–6104–4), was added at 1 mg ml−1 and the culture was incubated overnight at 37 °C and 220 r.p.m. The cellular debris was removed by filtering through a 70-µm membrane the following day and the culture was treated again with 1 mg ml−1 ceftriaxone overnight. The culture was then plated in duplicate on trypticase soy agar II with 5% sheep blood to ensure complete bacterial death, which was confirmed by the absence of c.f.u. after an overnight incubation at 37 °C. To make the 50% lysate solution, the culture was diluted 1:2 in TBST–5 mM CaCl2. To make the 1:2 bead-captured solution, the culture was diluted 1:2 in TBST–5 mM CaCl2 and 1 µm FcMBL beads were added at a concentration of 25 µl ml−1. This solution was then incubated at room temperature for 30 min using end-over-end mixing. Beads with captured PAMPs were magnetized for 5 min and the supernatant was removed. An equal volume of TBST–5 mM CaCl2 was added back and the beads were inverted to homogenize in solution. Three rabbits were injected by subcutaneous route using either the 50% whole-cell lysate or the 1:2 bead-captured solution containing equivalent PAMP levels (22.9 ± 1.9 and 20.5 ± 4.2 PAMPs ml−1, respectively). Rabbits were boosted at day 28 with the same preparations used for priming. At the conclusion of the study at day 42, the vaccination sites were compared with regards to gross pathology and histology.
Approval for the study was obtained from the Institutional Animal Care and Use Committee (protocol no. 17-03-3400). The work was conducted at an AAALAC-accredited and USDA-registered facility and in accordance with NIH guidelines. Outbred juvenile Yorkshire swine (40–50 kg) were vaccinated against E. coli 41949 via two subcutaneous injections of 4 ml in the left or right flank. The initial vaccination occurred 43 days before the challenge and was 16× the mouse dose. The animals received a booster vaccine on day 27/28. The booster was given as a single subcutaneous injection of 4 ml on the left flank and was 4× the mouse dose.
On day 43, the animals were anaesthetized with intramuscular injections of atropine (0.04 mg kg−1), telazol (4.4 mg kg−1) and xyalzine (2.2 mg kg−1), and maintained on isoflurane (1.5–2.0%) and oxygen (0.5–2.0 l min−1) delivered through an 8.5–9-mm endotracheal tube using a positive-pressure ventilator. The animals were placed in the supine position and a 20-g intravenous cannula was placed in the left or right marginal ear vein for the administration of drugs and fluids, and sterile saline (0.9% NaCl) was administered continuously at a rate of 200–300 ml h−1. A 10–12-Fr Foley catheter (SurgiVet, Smiths Medical) was placed for urinary drainage and a 5–6-Fr percutaneous sheath catheter (Arrow, Teleflex) was placed in the left or right femoral vein for obtaining a blood sample before surgery to serve as a baseline and for pathogen administration after surgery. The ventilator settings were determined on an individual basis depending on the size of the pig.
Bilateral neck cutdowns were performed to expose and isolate the right carotid artery and the left and right jugular veins. The right carotid and right jugular were cannulated with an 8-Fr sheath catheter (Arrow). In two animals, the left jugular was cannulated with a 7-Fr triple lumen catheter (Arrow) to allow for interventions, if needed. After the cannulations were complete, the incisions were closed. The animals remained under anaesthesia and a bolus of 1.2–1.5 × 105 c.f.u. kg−1 E. coli 41949 was administered via the femoral vein at a rate of 1 ml min−1 over 10 min using a syringe pump. Following the bolus, the femoral line was pulled, the animals were recovered from anaesthesia and returned to housing. Once recovered, the animals received a second infusion of 3.51 × 107–1.36 × 108 c.f.u. kg−1 E. coli 41949 via the right jugular vein over 4–7 h using a syringe pump.
The animal vitals were monitored and blood samples were taken for the following analyses: blood culture, complete blood count, blood gas, blood chemistry, clotting profile and enzyme-linked lectin-sorbent assay. Organ samples were obtained at the conclusion of the study.
Bacterial organ culture
Lung, liver, kidney and spleen tissue were collected and placed in 2-ml sterile tubes containing 2.38-mm metal beads (MO BIO/Qiagen). Sterile saline (1 ml) was added to each tube and the samples were weighed and then fragmented by bead-mill treatment at 30 Hz for 3 min using a Mixer Mill MM 400 machine (Verder Scientific, Inc.). The bacteria were quantified as c.f.u. g−1 from the resulting slurry by spiral plating (Eddy Jet 2, IUL), automated counting (Flash & Go, IUL) and adjusting for the volume of water added to the organs.
To determine the bacterial load (c.f.u. g−1) in organs, two 0.5–1-cm3 samples from four distinct locations per organ (lung, liver, kidney and spleen) were placed into separate pre-sterilized Nalgene bottles (Thermo Fisher Scientific) containing stainless steel balls (McMaster-Carr) and weighed. Sterile water (17 ml) was added to each sample. The organ tissue was fragmented by bead-mill treatment at 30 Hz for 3 min using a Mixer Mill MM 400 machine (Verder Scientific, Inc.). The E. coli were quantified as c.f.u. g−1 from the resulting slurry by spiral plating (Eddy Jet 2, IUL), automated counting (Flash & Go, IUL) and adjusting for the volume of water added.
ELISA for IgG antibody titres to RS218 and MRSA
For RS218, polystyrene microwell plates were functionalized (high-bind ELISA plate, 96 well; Santa Cruz Biotechnology, cat. no. sc-204463) with MBL by adding 100 μl of 0.5 μg ml−1 MBL (Sino Biological, Inc.) in TBST–5 mM CaCl2 (Boston BioProducts). The plates were blocked overnight with 1% BSA. For MRSA, the polystyrene microwell plates were directly coated with 100 μl MRSA antigens. The MRSA plates were additionally incubated in 5% pig serum in 1% BSA in TBST and blocked for 1 h and 30 min at room temperature. For both ELISAs, the serum samples were diluted at 1/100, 1/1,000 and 1/10,000 in blocking buffer (1% BSA in TBST) and stored at 4 °C until use. Subsequently, the wells were washed six times, and samples were added to the wells and incubated for 1 h and 30 min at room temperature. After six washes, peroxidase-AffiniPure F(ab′)2 fragment goat anti–mouse IgG (Jackson ImmunoResearch, cat. no. 111–036–047) diluted to 1/20,000 was added to the wells and incubated for 1 h at room temperature. The wells were washed six times and 100 μl 3,3′,5,5′-tetramethylbenzidine (TMB)-detecting HRP buffer was added. After 15 min, the colour development was stopped with 1 M H2SO4. The optical density at 370–652 nm was measured using a microplate reader and the data were processed using the GraphPad Prism software. The samples were run in duplicate, unless otherwise stated, and standards were run in triplicates.
To evaluate the phenotype of cells isolated from the injection site and lymph nodes, we used panels of fluorescently conjugated monoclonal antibodies as well as additional isotype controls. Cells were stained with allophycocyanin (APC)-conjugated anti–mouse BB220 in combination with fluorescein isothiocyanate (FITC)-conjugated anti–mouse GL7, APC/Cy7-conjugated anti–mouse CD3, BV421-conjugated anti–mouse CD4, BV711-labelled anti–mouse CD8 for detecting lymphocytes and phycoerythrin (PE)-labelled anti–mouse CD86, PE/Cy7-labelled anti–mouse CD11b, FITC-labelled anti–mouse CD11c, APC/Cy7-conjugated anti–mouse I-A/I-E and BV421-conjugated anti–mouse CD80 monoclonal antibodies. Non-specific staining was avoided by adding an FcR blocking reagent and LIVE/DEAD fixable dead cell stain. The cells were incubated for 30 min in the dark at 4 °C and washed in FACS buffer (2% fetal bovine serum in PBS) before analysis on a flow cytometer. All of the samples were analysed using a BD LSR FORTESSA flow cytometer instrument, which can detect up to 15 different fluorochrome-conjugated antibodies simultaneously. An acquisition gate was established based on forward- and side-scatter parameters that included only monocyte and lymphocyte populations and excluded dead cells and debris.
The statistical analyses in all plots were performed using R35. Statistically significant differences between multiple independent groups in Figs. 2g, 4b and Supplementary Fig. 3b were identified by implementing a non-parametric Kruskal–Wallis test. Comparisons between the naive group at day 1 and vaccine at every time point were identified by post-hoc analysis using Mann–Whitney U test with false-discovery-rate adjustment to control for family-wise type I error. Graphs were plotted using GraphPad Prism version 8.3.0. In Figs. 3c,f, 5a, statistically significant differences between the independent groups at each time point were calculated using a non-parametric Mann–Whitney U test. In Figs. 3b,e, 5b, statistically significant differences between the independent groups for each organ were determined using a non-parametric Mann–Whitney U test. In Fig. 2d, 6b, statistically significant differences between the independent groups at each time point were identified using an unpaired Student’s t-test. Results were deemed as statistically significant when the null hypothesis could be rejected with >95% confidence. Bars represent the mean ± s.d. in all figures.
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We thank D. Bolgen, A. Nedder, K. Imaizumi and S. Bardales for their assistance with the mouse and pig models. This work was supported by the Wyss Institute for Biologically Inspired Engineering, DARPA (grant no. W911NF-16-C-0050 to D.E.I. and M.S.) and the National Institutes of Health (grant no. 1 R01 CA223255 to D.J.M.).
D.J.M. received sponsored research funding from Novartis, and has equity in Lyell and Attivare Therapeutics. D.E.I. is a founder, member of the board of directors and scientific advisory board, and equity holder in Boa Biomedical, Inc. M.S. is a founder and equity holder in BOA Biomedical. E.J.D., F.L. and B.T.S. are founders and have equity in Attivare Therapeutics. Inventors, patent applications: D.J.M., D.E.I., M.S., M.J.C., E.J.D., B.T.S., F.L., A.G.S., A.R.G., J.M.S. and D.A.W. For each patent, the serial number, country and patent number are provided: (1) 15/434,781; US; 10,813,988; (2) 17/015,177; US; (3) 2018-543154; Japan; 6854530; (4) 17753811; EPO; and (5) 202000000000; China. All other authors declare that they have no competing interests.
Peer review information Nature Biomedical Engineering thanks Tarek Fahmy, Michael Mitchell and the other, anonymous, reviewer(s) for their contribution to the peer review of this work. Peer reviewer reports are available.
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Super, M., Doherty, E.J., Cartwright, M.J. et al. Biomaterial vaccines capturing pathogen-associated molecular patterns protect against bacterial infections and septic shock. Nat Biomed Eng (2021). https://doi.org/10.1038/s41551-021-00756-3