Abstract
Marine mammals relying on tactile perception for hunting are able to achieve a remarkably high prey capture rate without visual or acoustic perception. Here, a self-powered triboelectric palm-like tactile sensor (TPTS) is designed to build a tactile perceptual system for underwater vehicles. It is enabled by a three-dimensional structure that mimics the leathery, granular texture in the palms of sea otters, whose inner neural architecture provides additional clues indicating the importance of tactile information. With the assistance of palm structure and triboelectric nanogenerator technology, the proposed TPTS has the ability to detect and distinguish normal and shear external load in real-time and approximate the external stimulation area, especially not affected by the touch frequency, that is, it can maintain stable performance under high-frequency contact. The results show that the TPTS is a promising tool for integration into grippers mounted on underwater vehicles to complete numerous underwater tasks.
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Introduction
Autonomous underwater vehicles (AUVs) have been developed for years owing to their outstanding applicability in various industries, and different designs of the vehicles’ sensors have been developed to help AUVs accomplish specific tasks1,2,3,4. These tasks include mapping the local seafloor with the aid of binocular stereo vision5,6, measuring specific parameters in the water column with the aid of biosensors7,8, and navigating with the aid of inertial sensors9,10,11. Although AUVs can complete numerous tasks, they are still not an indispensable part of everyday work in the marine field. One reason for this is the lack of AUVs with tactile perception capabilities equivalent to those of marine animals. More specifically, the tactile perception capacity for dexterous and in-hand manipulation is essential for situations, where visual detection is difficult or impossible12,13.
The number of tactile sensors designed specifically for marine applications is still relatively small, although existing force/torque is potentially applicable to marine measurements14,15,16. Marine mammals with tactile receptors can sense complex stimuli from organisms’ motion. Tactile perception is the main way of perceiving the surrounding environment among most aquatic and semi-aquatic taxa, especially when hunting buried invertebrates or fishes17. Moreover, seals, as well as other pinniped mammals, possess the ability to detect waterborne disturbances using their facial whiskers18. Surface otters are unique among marine mammals. Sea otters have two enhanced, complementary tactile structures that can be dexterously controlled: flexible paws and a complex array of facial whiskers. The paws may have greater functional relevance than the whiskers in sea otters when visual cues are reduced or absent19. These findings suggest that the development of animal ethology may provide the scheme for the structural design of an underwater tactile sensor. Inspired by the structure of whisker follicles20,21, Beem et al. designed a fluid motion sensor to follow underwater wake using a piezoelectric material. With the assistance of the Hall effect element, an artificial whisker was proposed to distinguish two similar textures by sensing variations in stiffness22.
To date, the triboelectric nanogenerator (TENG) has not been built with a palm-like sensor for gathering information about underwater physical objects. Noticeably, TENG-based sensors are compatible with tactile receptors because Young’s modulus of soft materials typically used in triboelectric sensors is at the same level as the Young’s modulus of the palms of marine mammals. Thus, TENG coupled with triboelectrification and electrostatic induction has been developed as an electromechanical energy conversion technology23,24,25. Some triboelectric devices have the potential to be used in irregular and ultralow frequency blue energy harvesting26,27,28 and self-powered mechanical sensing29,30,31. Moreover, self-powered triboelectric sensors have shown responses to the area of external stimuli32,33,34,35, the pressure change in intrabody catheter balloons36, acceleration, force, and rotational motion37, and in vivo microscale movements38. Based on these results, a triboelectric palm-like tactile sensor (TPTS) may provide a simple scheme for providing underwater vehicles with the ability to gather information about physical objects.
Here, we report a self-powered palm-like sensor based on contact-separation channel TENG for use in building tactile perceptual systems of underwater vehicles, as shown in Fig. 1. This sensor is composed of triboelectric sensing units, a flexible support, a fixed frame, an upper hatch cover, an elastomeric O-Ring seal, and a flexible cover. In addition, the spinous structure on the sensing unit surface, composed of interlocked hills and localized at the interface between the sensing unit and flexible support, produces a localized and high-stress concentration near the receptors, playing a pivotal role in afferent stimuli for enhanced pressure perception. The deformation of the flexible cover due to external stimuli results in contact-separation motion between the conductive ink layer and the fluorinated ethylene propylene (FEP) membrane for the triboelectric sensing unit, producing charge transfer over the contact electrification process. Experimental results demonstrate the potential for TPTS to be integrated into the manipulator mounted on underwater vehicles and used to complete numerous underwater tasks.
Results and discussion
Design, working principle, and simulation of TPTS
Inspired by the leathery, granular texture of sea otters’ palms in ref. 19, a TPTS is designed for the tactile perception system of underwater vehicles. The function of the TPTS is to capture information about underwater targets through physical touch. Figure 1a shows the structural diagram of the tactile sensor based on TENG. This structure consists of a triboelectric sensing unit with the spinosum structure, a flexible support, a fixed frame, an upper hatch cover, an elastomeric O-Ring seal, and a flexible cover. Specifically, the flexible cover and support (60 mm in length, 32 mm in width, and 35 mm in height) are made of silicone rubber, enabling external stimuli to be converted into sensing unit deformation. Charge transfer is generated during the deformation process. Four square sensing units (18 mm in length, 8 mm in width, and 40 mm in height) are symmetrically installed on the four inner surfaces of the square flexible support. For the sake of clarity, it is worth noting that the sensing units are counterclockwise angles coded as 1: 0∘, 2: 90∘, 3: 180∘, and 4: 270∘. In addition, a circular-like sensing unit (8 mm in radius and 8 mm in height) is placed directly below the flexible cover, as shown in the top view of Fig. 1a.
Figure 1b depicts the structure of the triboelectric sensing unit, including silicone rubber with a spinosum structure aiming at producing a localized and high-stress concentration near receptors, a cast polypropylene (CPP) film for voiding electrostatic interference, and FEP films sprayed with conductive ink. In order to avoid contact between triboelectric layers and water, the dimension of two ink-coated FEP membranes equals the CPP membranes. Around them, there are two larger silicone layers made of Dragonskin 30 so that the silicone rubber can seal two triboelectric layers. The scanning electron microscope (SEM) image of the FEP membrane surface, depicted in Fig. 1b bottom, is characterized by a rough pattern. This nanostructure can enhance the surface charge density of the TPTS for higher sensitivity.
Figure 1c illustrates the electron transfer process of sensing units receiving external stimuli. The FEP film contacts the ink electrode, resulting in the electron clouds overlapping on the two layers. Due to FEP having greater electronegativity than ink, the electrons of the ink layer enter into the deeper potential well of the FEP film. Namely, the free electrons on the ink surface are transferred to the lowest molecular orbital at the FEP interface. When the TPTS removes an external load, the FEP film is separated from the ink electrode. Because the negative and positive friction charges no longer coincide on the same plane, a dipole moment and potential are generated between the two contact surfaces. Therefore, the free electrons are transferred through the external circuit to balance the local electric field, generating a positive charge on the conductive ink electrode. The flow of electrons continues until the distance between the two contact surfaces reaches the maximum. Meanwhile, the voltage difference decreases, and the free electrons return through the external circuit. Finally, the charge distribution returns to its initial state, which completes the whole generation cycle. As shown in Fig. 1d, COMSOL software is used to simulate the potential distribution results between the two films and verify the working principle.
Figure 1e shows the application of the TPTS for underwater pipeline non-destructive evaluation. The TPTS is installed on the end of underwater vehicles’ manipulators as the pressure feedback device to prevent pipeline damage resulting from excessive clamping force. Moreover, evaluation is performed along the path of the pipeline. The damage degree of a pipeline can be obtained from the characteristics of the sensor signal. Figure 1f demonstrates the application of the TPTS for underwater autonomous target grasping. To ensure the integrity of the target, underwater vehicles need to control the magnitude of the manipulator’s grasping force based on the electrical signal from the TPTS. The TPTS is regarded as a promising tool for building an underwater tactile perception system based on these applications.
Output characterization of the TPTS
In the experimental design, a linear motor and pressure sensors are used to simulate the external stimuli with different parameters. Supplementary Fig. 7a shows the experimental setup, which is mainly composed of a linear motor, an LZ-WL2 pressure sensor with an intelligent display instrument, a Keithley 6514 electrometer, and a computer. In particular, the pressure sensor is fixed on the linear motor using a corresponding circular-like fixture. Supplementary Fig. 7b, c present photos of the experimental setup. Because all the sensing units have the same structure, only the performance of the sensing unit 1 is presented for the sake of brevity.
Figure 2a shows the deformation diagram of the sensing units under the vertical external stimuli at position (45∘N, 0∘E), in which the deformation of the flexible cover from the vertical external stimuli F(t), with the aid of the internal flexible support, causes the triboelectric sensing unit to bend so that contact-separation motion between the conductive ink layer and FEP membrane occurs for the sensing unit. To facilitate the exhibition of experimental data, Fig. 2b shows labels on the flexible cover surface using longitude and latitude lines. Figure 2c shows that the voltage signal of the TPTS increases as the vertical external stimulus with a frequency of f = 0.8 Hz increases from 1 N to 5 N. This is because, with the help of the spinosum structure, the increasing external load results in the increasing bending magnitude of the sensing unit, which makes the contact-separation movement between the films more sufficient and generates a larger output voltage. Furthermore, the leave-one-out cross-validation (LOOCV) strategy is used to obtain the relationship between voltage and external stimuli (U = 0.14057 F + 0.05935, R2 = 0.98609) in Fig. 2d, where the correlation coefficient R2 indicates that the external stimuli and the output voltage have an approximate linear relationship, with an error of less than 1.78% at magnitude F = 4 N, and a relatively higher error of 9.40% at magnitude F = 3 N. The reason for these errors may originate from the high-frequency vibration generated by the linear motor during operation and strong electromagnetic interference from the surrounding equipment. Figure 2e, f also describes the influence of external magnitude F = 1–5 N on the current signal at f = 0.8 Hz. It is worth noting that the linearity between the current signal and the external load (I = 0.58082 F + 0.12191, R2 = 0.99455) is better than the linearity between the voltage signal and the external load. This result indicates that, compared to the output voltage responding to external magnitude, the output current is less affected by environmental interference.
Subsequently, under the condition of external stimuli magnitude F = 3 N, sensing unit 1 is tested for voltage and current signals at different collision frequencies from 0.8 Hz to 1.6 Hz. As shown in Fig. 3a, as the collision frequency increases, the output voltage remains almost unchanged, staying around 0.58 V. It can be seen that a changing collision frequency has little effect on the voltage output of the TPTS. Figure 3b shows that the current I increases as the collision frequency increases. The linear relationship between collision frequency and current is fitted (I = 0.45601 f + 1.53521, R2 = 0.98694) in Fig. 3c. Figure 3d, e describes the relationship between the output signal (voltage and current, respectively) of the TPTS, the load magnitude, and the collision frequency. The response surface reflects the interaction between the two factors and the influence of each factor on the output signal. The shape of the equal-height line reflects the strength of the effect of the two factors. Moreover, the slope of the contour line for output current in the X-Y plane is greater than the case of output voltage, which indicates that the two factors are significant for the output current. Together with the influence of collision frequency and external load magnitude on the output signal, it is proved that the TPTS may be suitable for high-frequency sensing tasks, as it will still recognize the characteristics of the external load. For example, when the output voltage is constant and the output current continually changes, the external stimuli are characterized by time-varying frequency and constant magnitude. Finally, the durability of the TPTS is tested for 2800 cycles in Fig. 3f. The TPTS maintains a stable electrical signal output after repeated impacts from an external load. Since other sensing units have the same structure as sensing unit 1, similar data along the sensing units 2, 3, 4, and 5 are plotted in Supplementary Figs. 8–10. The electronic signals are correlated with the characteristics of external stimuli for all sensing units. This indicates the sensing units can be used for signal feedback in AUV control systems.
Interlocked hills localized at the interface between the top layer of the sensing unit and flexible support are designed to enhance pressure perception. The other key benefit of this structure is that it has the ability to detect the direction of the external load. As shown in Fig. 4a, when an external load does not press the sensing unit, the triboelectric sensing unit and the flexible support remain at the initial state. For the sake of brevity, we introduce the symbol α, ranging from 0∘ to 90∘, as the angle between the external stimuli and the horizontal line. Figure 4b–f depict the 3D geometry of the hills and the anisotropic deformation of the top layer with applied tilt load. For example, in the case of α = 0∘, the direction of the tilt load is perpendicular to sensing unit 1, which means that no shear force is applied to the spinosum structure. Namely, the part located at position (45∘N, 0∘E) is only affected by the bending component. As shown in Fig. 4b, the output voltage in this state is about 0.52 V and the output current is about 2.1 nA. In the case of α = 22. 5∘, the shear component and the bending component work on the part located at position (45∘N, 0∘E) interactively rather than independently. As shown in Fig. 4c, the output voltage in this state is about 0.62 V and the output current is about 2.3 nA. Evidently, the shear component increases the contact interface between the top layer of the sensing unit and flexible support, which leads to a more significant increase in transfer charge compared to cases in which there is only a bending component. As α increases to 45∘, the shear component causes the contact interface to interlock completely, at which time the output voltage (0.66 V) and output current (2.75 nA) reach their peak values, as shown in Fig. 4d. Figure 4e–f shows the performance of sensing unit 1 in the cases of α = 67. 5∘ and α = 90∘, in which the the shear component directions are opposite compared to the cases of α = 22. 5∘ and α = 45∘. Thus, the output signal located at position (45∘N, 0∘E) provides the ability to differentiate several types of applied external loads.
Furthermore, the TPTS can also approximate the external stimulation area based on how the output voltage responds to different position stimuli on the flexible cover surface. This functionality is amply illustrated in Fig. 4g–h via external stimuli (F = 3 N, f = 0.8 Hz, and α = 90∘) applied to different positions of the flexible cover surface. From Fig. 4g, it can be observed that the magnitude of the output voltage for sensing unit 1 decreases as the applied load moves away from the center of sensing unit 1. As shown in Fig. 4h, the output voltage of sensing unit 5 is not maximized at the installation position. This is because the thickness of the flexible cover at the pole is the largest, reducing the ability to transmit load-induced deformation. As a result, the output voltage response to a load at the pole is smaller than the output voltage response to a load around the pole. Due to the similar structure and symmetrical distribution of the sensing units, the characteristic data of sensing units 2, 3, and 4 are depicted in Supplementary Figs. 11–13. Using the output voltage response to different positions, the contact centroid location can be obtained for a sphere surface of radius R in ref. 39, as shown in Supplementary Fig. 2, with the following equation:
where f is internal load, m denotes torque, and
In addition, we also carry out performance tests using flexible covers with different curvatures. Figure 4i shows the output voltage sensing unit 1 with three flexible covers of different curvatures under the same external load (F = 3 N, f = 0.8 Hz, and α = 90∘). As the curvature decreases from ρ = 0.04 to ρ = 0.015, the output voltage increases from 0.46 V to 0.73 V. This is because the smaller the curvature of the flexible cover, the smaller its thickness. The corresponding output current is shown in Supplementary Fig. 14. In the case of ρ = 0, the flexible cover is a plane, and the TPTS loses its ability to sense a 3D spatial load.
Real-time control
Figure 5a shows a photograph of the experimental electronic setup, wherein LEDs are installed around the TPTS at intervals of 45∘, and an Arduino Due R3 is used as a circuit board to perform signal sampling and data processing. Data processing consists of two stages: system initialization and event detection via judging whether the peak voltage of the TPTS satisfies the setting value. This framework provides a triggering capability for turning on LED lights in a corresponding direction. The schematic digraph is depicted in Fig. 5b. If two sensing units are larger than the setting value at the same time, the electronic circuit drives the LED between the sensing units. The stimuli starts at the position between sensing units 2 and 3 and rotate in a clockwise manner by 45∘ during each step of the experiment. Figure 5b shows how the TPTS is used to control the on/off state of LED lights (also see Supplementary Video 1) by a corresponding voltage, where the peak voltage in the stimuli direction is larger than in other directions. This result indicates the TPTS’ great potential in approximating the external stimulation directions.
Application of TPTS in detecting hardness
To explore the compatibility of the TPTS with underwater vehicle applications, a manipulator integrated with the TPTS and mounted on a remotely operated vehicle (ROV) is prepared to perform hardness detection of various silicone samples. As shown in Fig. 6a, b, the TPTS is guided by bolts on the manipulator surface and is fixed at its center. To determine the relationship between the gripping angle and the output signal for various silicone samples, the gripping angle β is defined to represent the angle between the horizontal line and the gripper location. The Shore hardness of the silicone samples is 30A (Dragon skin 30), 2A (Dragon skin PX), and 00 − 20 (Ecoflex 20). The results show that the magnitude of flexible cover deformation increases with the incremental Shore hardness of the samples under the condition of β = 73∘, resulting in larger output peaks generated by the TPTS in one single actuation motion in Fig. 6c. Furthermore, when the sample with Dragon skin 30 is gripped at the palm position of the gripper, the slope of the output signal in sensing unit 5 (k1) is higher than the others, as shown in Supplementary Fig. 15. It is worth noting that under the relatively fast gripping speed, the gripping motion can still be clearly recognized from the generated output peaks of the sensing unit (see Supplementary Video 2). In addition, the TPTS can also distinguish the gripping and releasing motions of the gripper from the rising edge and falling edge of the output signal. As a result, the slope of voltage signal increases with the incremental Shore hardness for sensing unit 5 (k1 > k2 > k3), proving the feasibility of hardness detection with the output signals of the TPTS.
Subsequently, a simple closed-loop control system is built for grasping objects underwater, as shown in Supplementary Fig. 16. For specific underwater objects, the desired peak voltage corresponding to the grasping force is provided, where the goal is to grasp objects without breaking them. Once the peak voltage from the TPTS reaches the setting value, the gripper will stop increasing β and maintain its current state until the object is released. For example, when grasping the sample with Dragon skin 30, the desired peak voltage is given as 0.77 V. As the output voltage reaches the setting value, the gripping motion holds on with β = 73∘ in T1, as shown in Fig. 6dI (also see Supplementary Video 3). For samples with Dragon skin PX and Ecoflex 20, the gripper completes this task in T2 and T3, respectively. From Fig. 6d, T1 < T2 < T3 results from the samples with incremental Shore hardness. Therefore, different types of underwater objects may be recognized when visual cues are reduced or absent, verifying the feasibility of applying the TPTS to underwater vehicles.
Application of TPTS in non-destructive underwater pipeline evaluation
Experiments are performed in an indoor water pool (3m*2m*1.5m) with the goal of non-destructive pipeline evaluation based on the developed TPTS, as shown in Fig. 7a. For additional stability in the pool-based experiments, the pipeline (2 m in length and 5 mm in radius) with three ruptures to be detected is mounted on the floor. At the beginning of the task, the ROV is operated to explore the nearby environment until the vision system detects the pipe. Subsequently, the ROV uses the manipulator to grasp the pipeline. The magnitude of the grasping force depends on whether the TPTS is in contact with the pipe. The process flow of non-destructive pipeline evaluation is depicted in Fig. 7b. After grasping the pipeline, the ROV moves forward along the pipeline until it reaches the end of the pipeline. The screen displays the real-time signals, as shown in Fig. 7c (also see Supplementary Video 5). When the presence of a falling edge stays for a period of time during the detection process, it can be judged that there is a fracture at the location of the ROV at this time. In addition, the roughness of the pipeline surface can be determined by observing the vibration magnitude of the real-time signals.
Discussion
In summary, a TPTS for underwater tactile perception based on triboelectric nanogenerators is proposed and investigated in this paper. The TPTS uses the linear relationship between the output signal and parameters to sense the magnitude, frequency, and contact area of external stimuli by analyzing the contact-separation pattern and the triboelectric output of multiple sensing units. In addition, the TPTS has a spinosum structure to measure and distinguish normal and shear forces generated when interacting with an object in real time. The TPTS is then used to control the on/off states of lights oriented in various directions as a first step toward utilizing the highly sensitive directional sensing capabilities of the TPTS. Moreover, an underwater sensory tactile system is built by mounting a manipulator integrated with the TPTS on an ROV to obtain information about grasped objects. Based on the improved intelligence of the gripper, it has the ability to detect the hardness of samples and complete grasp tasks while preventing breakage. Additionally, the underwater sensory tactile system is used to conduct non-destructive underwater pipeline evaluation, illustrating its potential future application in various fields, including underwater object monitoring and tactical surveillance.
Methods
Fabrication of TPTS
As shown in Supplementary Fig. 17, the triboelectric sensing unit consists of six layers assembled by lamination: (i) a bottom 2 mm thick silicon substrate made of Dragonskin 30, (ii) an intermediate 1 mm thick CPP, a commercial product, cut into square pieces (18 mm in length, 8 mm in width), (iii)–(iv) 0.3 mm thick FEP films sprayed with conductive ink serving as a dielectric layer, (v) an intermediate 1 mm thick CPP, and (vi) a top 2 mm thick silicone layer with an array of spinosums. The flexible cover and flexible support are made of Dragonskin 30. Specifically, 30 ml part A and 30 ml part B of silicone rubber are mixed in a petri dish. Then, a vacuum pump is used to vacuum the mixture to 0.1 MP for 2.5 min. When the evacuation of the mixture is finished, the mixture is poured into a mold manufactured by 3D printing. The molds of the upper hatch cover and fixed frame made from polylactic acid are also manufactured by 3D printing. In addition, The conductive ink No. is CH-8(MOD2) that is produced by JUJO printing supplies and technology (Pinghu) Co. Ltd. The conductive ink is printed on the FEP membrane by the screen-printing technology, then dried in the atmosphere temperature. Finally, the flexible cover, fixed frame, and upper hatch cover parts are assembled using an elastomeric O-Ring seal and several screws.
Electric measurement and characterization
Field-emission scanning electron microscopy (Hitachi SU8010) is used to characterize the surface morphology of the nanostructured FEP film sprayed with conductive ink. For the electric output measurement of the TPTS, a linear motor (LINMOT EI200-P01) with a frequency modulation program is used to drive the pressure sensor (LZ-WL2) to collision for quantified investigation. A Keithley (6514) electrometer is adopted to measure the voltage signal. NI-6259 is used for data collection. The software platform is constructed on the basis of LabVIEW, which is capable of realizing real-time data acquisition control and analysis. For example, an intelligent display instrument shows the simulated external load generated by changing the setting parameters of the linear motor. When the TPTS collides with the pressure sensor formed by the linear motor, the Keithley electrometer samples the electric signal and transmits the data to the computer for visualization with LabVIEW software.
Data availability
The datasets generated during and/or analyzed during the current study are available from the corresponding author on reasonable request.
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Acknowledgements
The authors would like to thank the National Key R & D Project from the Minister of Science and Technology (2021YFA1201604), the Dalian Outstanding Young Scientific and Technological Talents Project (2021RJ11), the National Natural Science Foundation of China (62003175, 51879022), the Beijing Natural Science Foundation (No. 4192026), and the Academy of Finland (Grant No. 315660).
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M.X. designed the experiments. J.L. and X.L. synthesized the targets. P.X., J.L., and X.L. performed sample growth. P.X., J.L., X.W., and S.W. performed magnetism measurements. P.X., J.L., X.L., J.Z., and T.C. performed sample structural characterization and data analysis. H.W. and C.W. performed theoretical calculations. P.X. wrote the manuscript with significant contributions from J.L., X.W., J.Z., T.C., H.W., and C.W. as well as contributions from all other authors. M.X., J.T., and G.X. supervised the project.
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Xu, P., Liu, J., Liu, X. et al. A bio-inspired and self-powered triboelectric tactile sensor for underwater vehicle perception. npj Flex Electron 6, 25 (2022). https://doi.org/10.1038/s41528-022-00160-0
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DOI: https://doi.org/10.1038/s41528-022-00160-0