Introduction

Large and low/nonhysteretic strain responses to externally applied stress, electric and/or magnetic fields are of great interests for sensors, actuators, and many other applications. However, the intrinsic anhysteretic strain response of thermodynamically stable and homogeneous materials is usually very small, e.g., 10−5–10−4 under a magnetic field. The responses involving displacive, martensitic, ferroelectric, or ferroelastic transformations could be orders of magnitude higher. Hereafter, we call for brevity all these transformations as martensitic transformation (MT). For example, applying a magnetic field to the Fe-based alloys at room temperature could induce an fcc (paramagnetic) to bcc (ferromagnetic) martensitic transformation,1,2 resulting in a giant strain response that could be interpreted as a supermagnetostriction. Unfortunately, this response is highly hysteretic or even irrecoverable, and requires prohibitively high magnetic field.3,4 A major reason is that the large lattice mismatch between the product and parent phases, which is also the reason for the large response, causes a high strain energy barrier of nucleating the product phase.

The difficulty of nucleation could be overcome by introducing static stress-generating defects such as dislocations and/or coherent nanoprecipitates into a pretransitional state. Hereafter, the term pretransitional material describes a stable/metastable homogeneous phase with a latent instability with respect to a displacive, martensitic, ferroelectric, or ferroelastic transformation that develops upon cooling to (but always above) the starting temperature of martensitic transformation, Ms. The local stress induced by the defects in the pretransitional state could eliminate the nucleation barrier if the stress level in the stress concentration regions around defects reaches a critical level.5,6,7 This triggers a barrierless MT forming equilibrium nanosized martensitic embryos in the pretransitional material at T > Ms. This local equilibrium represents a thermoelastic equilibrium provided by the energy balance between the stress-induced defect-embryo interaction, which promotes the embryo formation, and chemical free energy together with a part of the strain energy, which suppresses it.

These embryos formed at T > Ms are physically different from the fluctuation-assisted nuclei formed in the conventional heterogeneous nucleation at T < Ms.8,9,10 In particular, the embryos at T > Ms are always equilibrium coherent nanosized particles, while the conventional fluctuation-assisted nuclei at T < Ms are nonequilibrium particles that equilibrate by growing until they reach macroscopic dimensions. The conventional thermoelastic equilibrium11 is a known effect describing the two-phase equilibrium of coherent macroscopic crystals. They form below the Ms and can be heated up above the Ms.9,10,12,13 We still use this term, however, to name a conceptually similar but different equilibrium describing a mixed state consisting of nanosized embryos above the Ms. This paper shows that a material in the nanoembryonic equilibrium may have anhysteretic giant responses to external stimuli such as superelasticity14 and supermagnetostriction,15,16 and the nanoembryonic mechanism could, at least partly, explain the existence of diffuse phase transformations (DPT),17 negative thermal expansion coefficients, elastic softening upon cooling and their particular cases, Invar18,19 and Elinvar18,19 effects.

In thermoelastic equilibrium at T > Ms, the sizes of nanosized embryos and their volume fraction, ω, are internal thermodynamic parameters. Since the rate of a MT is usually much higher than that of continuously changing external stimuli, the evolution of embryos can be regarded as a quasi-static process passing along a line of equilibrium states. Therefore, the value ω is an unambiguous continuous function of external parameters such as temperature T, stress σ, and magnetic field H, i.e., ω = ω(T,σ,H). The value of ω increases when T approaches Ms upon cooling and undergoes a jump at T = Ms reflecting the start of the macroscopic-scale MT. The continuity of ω was observed at T > Ms in ferroelectric pretransitional materials17 and was interpreted as a manifestation of DPT.

According to Eshelby theory,20 the evolution of nanosized embryos in finite crystals contributes to homogeneous strain, \(\bar \varepsilon _{ij}\), that is proportional to the value of ω, i.e., \(\bar \varepsilon _{ij} = \varepsilon _{ij}^0\omega (T,\sigma ,H)\), where \(\varepsilon _{ij}^0\) is the eigenstrain describing the lattice misfit between the parent and product phases. Since \(\varepsilon _{ij}^0\) is a Bain strain that is large for an fcc→bcc MT and ω(T,σ,H) is a single-valued function, the strain response to external stimuli,\(\bar \varepsilon _{ij}\), can be giant and anhysteretic. In addition, the volumetric effect of \(\varepsilon _{ij}^0\), the trace \(\varepsilon _{ii}^0\), is always positive for an fcc→bcc MT. Therefore, the volume expansion of the system due to the growth of embryos upon cooling could provide a negative contribution to the thermal expansion coefficient, which may, at least, partially explain the still controversial origin of invar effect.18,19,21,22

Results

We used 3D computer simulations of a pretransitional material with stress-generating defects at T > Ms to show the formation of an equilibrium mixed state consisting of nanoembryos, and to demonstrate the effects of shifting this equilibrium resulting in enhanced properties. For illustration, we considered a generic Fe-31 at% Ni alloy with a set of reasonably fitted parameters (Supplemental materials). This alloy is probably one of the best studied martensitic material that is a pretransitional paramagnetic austenite at room temperature and ferromagnetic martensite at T < Ms. We first simulated different distributions of dislocations or nanoprecipitates by prototyping either plastic deformation or precipitation (Supplemental materials). The obtained “samples” with defects, which are assumed to be static hereafter, were then brought to a temperature above the Ms where the embryos become thermodynamically stable in the stress fields of defects (Fig. 1). We then studied how changes in temperature, applied stress and magnetic field affect the system. The applied shear stress was chosen as,

$$\sigma _{ij}^{app} = \frac{\sigma }{2}\left[ {\begin{array}{*{20}{c}} 0 & 0 & 0 \\ 0 & 1 & 0 \\ 0 & 0 & { - 1} \end{array}} \right],$$
(1)

where the coordinate axes are taken parallel to the 〈100〉 directions of the fcc lattice. Figure 1 illustrates the change of embryo distribution caused by the dislocation structures under quasi-static cycling of σ. The embryos grow and shrink with σ, and their response to σ is practically anhysteretic.

Fig. 1
figure 1

The evolution of nanoembryonic martensitic structures in the dislocated sample with ~5% plastic deformation (dislocation density 1 × 1011 cm−2) caused by quasi-static application of external stress. The simulation is performed at T/Ms ~1.15. The static dislocation structure was generated by simulating the plastic deformation of defect-free austenite, which is visualized by the dislocation lines in cyan. Embryos of different orientation variants are colored in red, blue and green, respectively. The red arrows indicate the sequence of the structures obtained as the stress is cycled

The increase of ω with σ adds to the total macroscopic strain, \(\bar \varepsilon _{ij}^T = \bar \varepsilon _{ij}^H + \bar \varepsilon _{ij}^{ME}\), where \(\bar \varepsilon _{ij} = S_{ijkl}\sigma _{kl}^{app}\) is the Hookean strain and Sijkl is a compliance tensor. The total shear strain at given σ is:

$$\bar \varepsilon _{sh}^T = \bar \varepsilon _{sh}^H + \bar \varepsilon _{sh}^{ME} = \sigma /2C^\prime + \bar \varepsilon _{sh}^{ME}(\sigma ){,}$$
(2)

where \(\bar \varepsilon _{sh}^{ME}(\sigma ) = \bar \varepsilon _{22}^{ME}(\sigma ) - \bar \varepsilon _{33}^{ME}(\sigma )\) is the shear strain generated by embryos, \(C^\prime = (C_{11} - C_{12})/2\) is a shear modulus, and C11 and C12 are the elastic moduli of the austenite (Supplemental materials). The shear strain \(\bar \varepsilon _{sh}^{ME}\) is plotted as a function of σ in Fig. 2a for several values of previous imposed plastic strain (hence, several dislocation densities). The figure shows that the strain amplification depends strongly on the density of dislocations, and is reversible and practically anhysteretic. This large increase in anhysteretic strain is a superelastic effect.14

Fig. 2
figure 2

a Simulated shear strain amplifications versus cycling applied stress and magnetic field (“magnetic stress”) for samples with different plastic deformations at reduced temperature of T/Ms ~1.15. b Temperature dependence of the effective shear modulus for samples with different plastic deformation. The modulus was calculated at a constant shear stress level of \(\sigma /C^\prime = 0.0022\). The dashed lines indicate the temperatures at which the embryos detach from the defects and grow to consume the whole simulation box

Note that the often observed softening of pretransitional materials upon cooling is characterized by the effective isothermal modulus,23,24,25 \(C_e^\prime = \sigma /\bar \varepsilon _{sh}^T\). This softening is often considered as an intrinsic effect and attributed to incipient instability of the homogeneous austenite. However, softening in our case is due to an additional strain generated by increasing the equilibrium volume fraction of the embryos, ω, upon cooling. A simple derivation gives,

$$C_e^\prime /C^\prime = \left[ {1 + \bar \varepsilon _{sh}^{ME}/\bar \varepsilon _{sh}^H} \right]^{ - 1} \le 1{.}$$
(3)

It is known that \(\bar \varepsilon _{sh}^{ME}\sim \varepsilon _{sh}^0 \cdot \omega\), where \(\varepsilon _{sh}^0\) is shear eigenstrain of the transformation.26 This embryo-induced strain is significant in most fcc→bcc transformations. Therefore, the effective modulus may decrease substantially if ω significantly increases upon cooling or loading (Fig. 2b).

When samples are cooled toward the Ms, the embryo size and, hence, ω increases monotonically from nanoscale to “infinity” (the sample size) (Fig. S2). It is noted that the Ms temperature is a structure-sensitive value dependent on the nature and density of defects. This temperature is different from the congruent equilibrium temperature, To, that is an intrinsic parameter of the defect-free system determined by the equality of free energies of both stress-free phases at the same composition. The value of Ms is determined as the instability temperature at which the system becomes unstable with respect to the growth of the coherent embryos to macroscopic dimension. The simulated change in the Ms with prior plastic deformation is plotted in Fig. 3a.

Fig. 3
figure 3

a Simulated values of Ms versus the dislocation-generating plastic strain, where data points show the Ms measured for five sets of different dislocation configurations. The average values of Ms are connected by segments to guide to the eye. b Simulated dependence of the volume change on temperature for samples with different plastic deformation. Inset: volume change versus temperature for an elastically isotropic alloy with a volumetric coefficient of thermal expansion of α =24×10−6/K19 (red line), simulated volume change versus temperature for a sample with ~10% plastic strain (blue line), and the sum of both (black line)

The volume change of samples during cooling is plotted in Fig. 3b for several values of the plastic strain. It is shown that the system volume increases during cooling toward Ms and reversibly decreases on heating. This behavior is opposite to the conventional thermal expansion. Given the anhysteretic character of embryo growth, the net thermal expansion over this temperature range will reflect both embryo growth (shrinkage) and lattice expansion (contraction). The coefficient of thermal expansion will, hence, be reduced, and may vanish entirely. The latter behavior is the invar effect.18,19

In spite of the importance of the invar effect, its origin still remains controversial. Previous attempts to explain the invar effect by magnetic phenomena21,22 are problematic since the effect is also observed in nonmagnetic alloys, such as doped-NiTi alloys after aging.14 However, the invar effect does occur in pretransitional materials with low Ms, e.g., the classic Fe-33 at% Ni invar alloy has an fcc→bcc MT with Ms as low as ~−223 °C.27 Besides, the hypothesis that pretransition embryo growth explains or at least contributes to the invar effect is supported by experiments showing that a severe cold-work treatment can significantly change the thermal expansion behaviors.19,28,29,30,31

A second interesting effect of increasing the equilibrium ω upon cooling is a softening of the effective modulus. This softening counteracts the usual stiffening (increase of \(C^\prime\)) on cooling. If these two thermal effects can cancel each other, the dependence of the elastic modulus on temperature vanishes. This is the so-called elinvar effect.19,32,33 Therefore, the dependence of the equilibrium ω on temperature can be an important source of both invar and elinvar effects.

Third, we consider the influence of magnetic fields on the equilibrium ω. This behavior is particularly relevant when the product phase is ferromagnetic while the parent is not, which is the case for iron and many of its alloys. We may define an equivalent “magnetic stress”34 that makes the magnetic field producing the same effect as mechanical stress. For example, if a magnetic field is applied along the \([0\bar 11]\) direction, the equivalent “magnetic stress” on a tetragonal embryo is:

$$\sigma ^{mag} = H \cdot 2\mu _0M_0/(\varepsilon _c - \varepsilon _a),$$
(4)

where H is the magnitude of applied magnetic field, μ0 is vacuum permeability, M0 is saturation magnetization of the product phase, εc and εa are diagonal components of its eigenstrain (Supplemental materials). Introducing a reference magnetic field, \(H_o = C^\prime (\varepsilon _c - \varepsilon _a)/2\mu _0M_0\), estimated to be 2.5 × 109 A/m (~3.1 × 104 kOe) for bcc Fe-31 at% Ni, (Supplemental materials) we have the relation \(H/H_0 = \sigma /C^\prime\). This equivalency makes a plot of the magnetostrictive strain versus reduced magnetic field, H/H0, to be identical to that of the strain versus reduced stress presented in Figs. 2a and 5, with H/H0 replacing \(\sigma /C^\prime\) as the abscissa.

The data shown in Fig. 2a suggest that the change of the equilibrium ω of a ferromagnetic product phase can produce a large and anhysteretic strain response to the applied magnetic field that in this case is a supermagnetostriction. Such a pretransitional material would be a member of a new class of magnetostrictors potentially competitive to the champion material, Terfenol-D. In principal, such alloys could be much cheaper than rare earth containing materials. Following the same line of reasoning, we could conclude that the nanoembryonic mixed state in a pretransitional material can also be multiferroic if the defect-rich pretransitional phase has different ferroic properties than the product phase.

Finally, we note that, like dislocations, nanoprecipitates with lattice misfit are also stress-generating defects that can produce thermoelastic equilibrium and stabilize embryos at T > Ms. When diffusion in pretransitional materials is allowed or unavoidable, the early stage of decomposition can produce a coherent nanodispersion of the precipitate phase. In our simulation, the misfit strain between the precipitate phase and the austenite is assumed to be dilatational (Supplemental materials). Figures 4 and 5 illustrate the formation and evolution of precipitate-induced embryos under changing applied shear stress [Eq. (1)] as well as the corresponding stress–strain curves. They are qualitatively identical to those obtained for dislocations, and thus, the static coherent precipitates may also result in a superelasticity and supermagnetostriction.

Fig. 4
figure 4

The simulated evolution of the nanoembryonic martensitic structures (blue) in the pretransitional austenite with nanosize precipitates (green). The evolution is caused by quasi-static external stress cyclically applied at temperature 215 K. The precipitates were obtained by simulating of early stages of decomposition of the pretransitional austenite. The volume fraction of precipitate phase, if in the thermodynamic equilibrium, is about 50%. The assumed dilatation eigenstrain for precipitates is εp = 2%. Red arrows indicate the sequence of the structures determined during the cycling of the applied shear stress

Fig. 5
figure 5

Simulated shear strain amplifications versus cycling of applied stress and magnetic field (“magnetic stress”) for pretransitional materials with ~50% volume fraction of coherent nanoprecipitates. These curves describe the anhysteretic behavior of “samples” with different values of dilatational eigenstrains (lattice misfit between precipitate and austenite) at different temperatures (shown in the figure)

Discussion

We employed computer simulations to study equilibrium states of pretransitional materials with stress-generating defects and their quasi-static responses to external stimuli. Here, the term pretransitional materials does not necessarily describe any heterogeneous microstructure in a precursor state since no morphology or relaxation phenomena has been discussed. It was shown that the localized stress-induced transformation around defects could produce nanosized embryos that are in a thermoelastic equilibrium with the matrix.

A similar problem of nanodispersive states has been previously studied, however, by substantially different computer models. In early models,35,36,37,38 only the local “contact” chemical interaction of point defects with martensite was considered, viz., defects were assumed to be impurity atoms only providing local spikes of the temperature of congruent transformation. These defects suppressing the transformation thus pinned the boundaries of nanosized particles formed by thermally activated nucleation and prevented the transformation of the system into a single phase state. In these models the typical size of particles was of the order of typical distance between defects. Later models also considered atomic point defects.39,40,41 However they took into account the interactions between the assumed dilatational point defects and martensite by introducing a local field effect to change the local stability and break the local symmetry and investigated the rate-dependent responses.

We considered stress-generating dislocations and precipitates that are significantly more potent and complex defects than point defects. The size of embryos in our case is athermally determined by the thermoelastic equilibrium characterized by the defect-embryo strain-induced interaction, which is, unlike in previous models,35,36,37,38,39,40,41 only weakly dependent on the distance between defects. That is, a quasi-static equilibration of embryos at each instantaneous value of external stimuli is not a kinetic but a thermodynamic process, and equilibrium embryos would not coarsen even if there was only a single defect. The gradual dependence of the equilibrium ω on temperature can be interpreted as a DPT. A jump of ω at the Ms just describes a start of the conventional martensitic transformation upon cooling.

It was demonstrated that a shift of the thermoelastic equilibrium at T > Ms upon changing external stimuli could automatically produce enhanced anhysteretic properties. For instance, such a shift upon cooling could produce a negative thermal expansion contributing to the invar effect if the martensite phase has a larger atomic volume (apparently the case for the generic FeNi invar alloys). The elinvar effect could be partly attributed to the elastic softening that is a direct result of the extra strain generated by increasing ω upon cooling, (Eq. (3)). However, our explanation does not exclude other contributions from different defect-based mechanisms, e.g., we do not exclude possible contributions to the invar effect by a cold-rolling induced texture of nanodomains,42,43 and to the elinvar effect by different modulus dependences on temperature for the parent and product phases.42,43

We now consider the application of these concepts to known or potential examples having the described enhanced properties. An interesting example is the recently discovered “Gum Metal”.19,29,44,45,46,47 The best of this material has nominal composition Ti23 Nb0.7Ta2 Zr1.2O (at%) and the bcc (β) structure in the pretransitional state. After severe plastic deformation, the material shows a softening of the tensile modulus and a nonlinear anhysteretic elastic strain of ~2.5%. Together with this superelasticity, the material exhibits both invar and elinvar effects over a broad temperature range of about 100–500 K.19 Moreover, alloys close to this composition are pretransitional since at low temperature they are unstable with respect to three separate martensitic transitions, to \(\alpha ^\prime\) (hcp), \(\alpha^ {\prime\prime}\) (orthorhombic), and ω (hexagonal).46 Recent in situ synchrotron studies of a closely related alloy, which is densely decorated with nanoprecipitates, document a reversible transformation to the \(\alpha^ {\prime\prime}\) phase during 〈110〉 tension that reaches a volume fraction of near 40%. The alloy also has a superelastic behavior.47

Another known example is a superelasticity observed in NiTi after aging48 and plastic deformation14,49 and in the NiTi:Fe alloys after aging.50 The aged samples have a dense distribution of static precipitates and nanoembryos. The bcc NiTi alloys with near equiatomic compositions are pretransitional since at low temperature they form two different martensitic phases, the monoclinic B19′ and rhombohedral R phases.14,49 The Fe-30 at% Pd alloy with a tweed-like nanodispersion of single domain embryos is also a likely example. This alloy has about sevenfold softening of \(C^\prime\) in the pretransitional state upon approaching the Ms.23,24 This dramatic softening can be interpreted as superelasticity.

The nanoembryonic thermoelastic equilibrium at T > Ms has even more interesting implications for ferromagnetic materials. This nanoembryonic thermoelastic equilibrium appears to explain two peaks of the anomalous magnetostriction of Fe–Ga alloys,51,52,53,54,55 whose magnetostriction reaches ~400 ppm in bcc solid solutions at ~19 at% Ga and in DO3 ordered solutions at ~28 at% Ga.51,52,53 We attribute these giant magnetostrictions to the effect of elastic strain produced by nanoembryos that are stabilized by the local stresses of either coherent nanoprecipitates or static compositional nanoclusters. This conclusion is supported by: (i) magnetostriction in Fe–Ga alloys does not appear to be an intrinsic property since quenching from elevated temperature always produces a much higher magnetostriction than slow cooling55; (ii) alloy compositions at both magnetostriction peaks practically coincide with the solubility limits of the bcc and the DO3 phases. These are the compositions at which the coherent stress-generating nanoprecipitates of, respectively, the DO3 and the B2 phases start to form. In fact, HRTEM observations have confirmed the formation of coherent nanoprecipitates of the DO3 phase near 19 at% Ga.52 (iii) Superelastic behavior has been reported at 23.8 at% Ga, which is also the composition with enhanced magnetostriction observed.51,54 The coincidence of superelasticity and supermagnetostriction is expected because both effects can be caused by the same nanoembryonic mechanism.

There are other examples of enhanced magnetostriction in pretransitional alloys. One of them is bcc Fe–Co alloys near the fcc–bcc solubility limit, where the embryos have been observed near intermetallic nanoprecipitates,56 and magnetostriction can potentially reach ~1000 ppm.57 In agreement with the nanoembryonic mechanism, plastic deformation of FexCo1−x alloys near the solubility limit at x = 0.25 increases the magnetostriction from 70 to 120 ppm.56 Another probable example is both superelasticity and supermagnetostriction that have been observed in the Fe–Pd alloys with Ms ~252 K.58,59,60 The recently reported large magnetostriction in this alloy,60 though being attributed to the concept of strain glass, also follows from the nanoembryonic mechanism wherein the formation and evolution of embryos changes the first order MT to a diffuse (gradual) phase transition.

The nanoembryonic mechanism can also explain the origin of DPT and the property enhancement in ferroelectric pretransitional materials. For example, neutron diffraction studies of lead magnesium niobate and Ta-bearing strontium barium niobate61 revealed polar microregions within the paraelectric matrix that are readily identified as ferroelectric embryos formed by the ferroelectric transformation. The volume of these embryos gradually increases on cooling toward the Curie temperature (equivalent to the Ms) and causes a large increase in the dielectric permittivity.

We note that embryos can barrierlessly form in systems even when the stress generated by defects is not strong enough to induce a localized MT. In this case, no embryos could be observed in absence of applied field. However, even in this case, an application of the external field, which provides an additional driving force, may still make possible the reversible and anhysteretic formation of embryos and the corresponding superelasticity or supermagnetostriction. This effect can potentially be observed even in systems that have no MT at any temperature in absence of applied field. The latent instability in this case is transformed into a real one only by application of the external field.

In summary, we reported a nanoembryonic thermoelastic equilibrium of a nanoscale mixed state formed in highly defected pretransitional materials by the stress-induced transformation above the Ms. This equilibrium qualitatively differs from the conventional thermoelastic equilibrium of macroscopic crystals observed below the Ms. The nanoembryonic equilibrium can result in enhanced functional properties above the Ms, and may partly explain the invar and elinvar effects. This equilibrium suggests a possible way for designing nonconventional functional materials with enhanced properties by using traditional treatments such as plastic deformation or aging.

Methods

We used phase-field microelasticity (PFM) simulations to determine the morphology and properties of the embryos. The spatial distribution of all orientation variants in the simulations was characterized by their eigenstrain, \(\varepsilon _{ij}^o({\mathbf{r}})\), presented in terms of the long-range order (lro) parameters ηp(r) as \(\varepsilon _{ij}^o({\mathbf{r}}) = \mathop {\sum}\nolimits_{p = 1}^{p = 3} {\varepsilon _{ij}^B\left( p \right)\eta _p\left( {\mathbf{r}} \right)}\), where ηp(r) are density functions describing the probabilities that a point r is within a martensitic domain of the pth type, the indices p = 1,2,3 label three orientation variants of the tetragonal domains, and \(\varepsilon _{ij}^B\left( p \right)\) are conventional Bain strains whose three tetragonality axes are along the 〈100〉 directions of the fcc lattice (Supplemental materials). Any distribution of \(\varepsilon _{ij}^o({\mathbf{r}})\), determined by ηp(r), generates an elastic strain, whose homogeneous part, \(\bar \varepsilon _{ij}^{ME}\), is:

$$\bar \varepsilon _{ij}^{ME} = \mathop {\sum}\nolimits_{p = 1}^{p = 3} {\varepsilon _{ij}^o\left( p \right) < \eta _p\left( {\mathbf{r}} \right) > } ,$$

where 〈…〉 is an average over the sample volume, Hence, the volume fractions of the pth type of embryos, ωp, is ωp = 〈ηp(r)〉 and ω = ω1 + ω2 + ω3. The temporal and spatial evolutions of ηp(r,t) is governed by reduction of the free energy, which is described by the PFM kinetic equation (Supplemental materials). The free energy includes contributions of the stress-induced interaction between embryos, embryos and defects (sessile dislocations and static coherent precipitates of the third phase), and the interaction between embryos and the applied stress, magnetic and electric fields. “Sample preparations” were simulated as a result of plastic deformation caused by evolution of interacting dislocations including their spontaneous generation by randomly placed Frank–Read sources (Supplemental materials).62