Abstract
When a solid object impacts on the surface of a liquid, extremely high pressure develops at the site of contact. Von Karman’s study of this classical physics problem showed that the pressure on the bottom surface of the impacting body approaches infinity for flat impacts. Yet, in contrast to the high pressures found from experience and in previous studies, we show that a flat-bottomed cylinder impacting a pool of liquid can decrease the local pressure sufficiently to cavitate the liquid. Cavitation occurs because the liquid is slightly compressible and impact creates large pressure waves that reflect from the free surface to form negative pressure regions. We find that an impact velocity as low as ~3 m/s suffices to cavitate the liquid and propose a new cavitation number to predict cavitation onset in low-speed solid-liquid impact-scenarios. These findings imply that localized cavitation could occur in impacts such as boat slamming, cliff jumping, and ocean landing of spacecraft.
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Introduction
The study of a blunt object slamming into a large body of water dates back to the 1920s when von Karman1 analytically studied the impact pressure on the bottom of wedge-shaped seaplane floats. Soon thereafter, Wagner2 expanded on von Karman’s theory, and continuing efforts since have developed more complex incompressible3 and compressible4,5 models. One of these models hypothesizes that the interaction of the pressure waves emitted when a blunt body impacts on a free surface could create negative pressure zones that cavitate the liquid5. Some relevant work has shown other scenarios in which free surface impact causes cavitation. For example, a liquid jet impacting a liquid pool at 600 m/s can create a cloud of cavitation bubbles beneath it6,7. A bullet shot horizontally at 200–500 m/s at a falling liquid jet8,9 and droplets impacting solid surfaces at 20–110 m/s10,11,12 can also cause cavitation after reflection and focusing of the pressure waves from the opposing gas-liquid interface. These relevant experiments confirm that cavitation due to free surface impact can occur at very high impact velocity, where the compressibility of water is appreciable.
Our experiments show that cavitation can occur at much lower velocities (on the order of 1 m/s), when a flat-bottomed cylinder impacts onto a liquid pool, as shown in Fig. 1. The sudden impact compresses the liquid beneath, and the resulting pressure waves emanate outward at the speed of sound in the liquid (c = 1480 m/s in water) forming a cloud of cavitation bubbles in the wake of the negative pressure wave. This type of cavitation is caused by liquid compression and pressure wave reflection and hence is fundamentally different from acceleration-induced cavitation which is also seen at low flow velocities13,14,15.
Results
To form a more complete understanding of this impact scenario, we examine time-resolved images from synchronized high-speed cameras and pressure measurements from hydrophones. Figure 2a and b show two views of a cylinder with diameter d = 30 mm impacting at Uo = 9.38 m/s at a slight angle (between the water surface and the cylinder bottom) of α = 0.37°. Before the cylinder contacts the pool, it compresses the air between itself and the pool forming a depression in the free surface, as seen in Fig. 2a at t = −7.1 μs. The cylinder initially touches the water on the left (at t = 0) forming a contact line that moves to the right (Fig. 2a t = 3.2–13.5 μs) at a velocity of Ucl = Uo/α ≈ 1455 m/s (using the small angle approximation). As the contact line moves, a compression wave forms with it, increasing the pressure in the liquid beneath the cylinder as indicated by the bright region in Fig. 2b at t = 14 μs. When the compression wave reaches the right edge of the cylinder, it reflects off the pool’s surface forming a tension wave (dark region in the upper right) seen in Fig. 2b at t = 22 μs. Similar reflections occur along the entire circumference of the cylinder as the contact line moves across the bottom of the cylinder. This forms multiple small tension waves that propagate out radially from the point of reflection creating a Doppler-shifted wave pattern shown by the dark striations in Fig. 2b at t = 14−22 μs. The tension waves overlap and sum together on the right half of the cylinder forming a negative pressure zone shown by the large dark band that propagates down into the pool at t = 30−46 μs. This large tension wave initiates cavitation just beneath the right edge of the cylinder where last contact occurs (Fig. 2a at t = 23.8−34.2 μs) and forms a large conical cloud of cavitation bubbles as the waves propagate down into the pool as shown in Fig. 2b at t = 30−54 μs. As the cavitation bubbles collapse they form spherical shock waves that grow radially outward (t = 38−54 μs). A hydrophone signal of this event (Fig. 2d, red line), shows the same pattern in the pressure, revealing a maximum of 2.49 atm followed by a rapid drop to −2.66 atm as measured 96 mm away from the impact location where the large pressure amplitudes of the near impact region have diminished.
Just a slight increase in the impact angle α drastically changes the pressure field and inhibits cavitation. The impact shown in Fig. 2c is very similar to that shown in a and b except that α has increased to 1.09° and the orientation relative to the camera has shifted such that the front right of the cylinder contacts the pool first and the contact line moves away from the viewer towards the back left. The larger α generates less intense pressure waves (Fig. 2c, t = 32 μs), a slower moving contact line (Ucl = 480 m/s), and less summing of the tension regions (Fig. 2c, t = 60 μs). This results in low-amplitude-pressure oscillations (Fig. 2d, blue line) and no cavitation (Fig. 2c, t = 74 μs).
Cavitation onset is typically predicted by a canonical non-dimensional group called the cavitation number16,17,18:
where Pr is the reference or background pressure often set equal to the ambient pressure Pamb; Pc is the pressure at which cavitation occurs and is typically considered to be the liquid vapor pressure Pv; \({P}_{d}=\frac{1}{2}\rho {v}^{2}\) is the dynamic pressure drop due to high flow speed v of the liquid with density ρ. When the pressure drop is higher than the difference between Pamb and Pv (i.e., Ca < 1) cavitation is expected to happen16,17,18. Yet, according to this canonical formulation, our experiments show the onset of cavitation to occur over a large range of Cav; from O(10−3) to O(101) when using the impact velocity Uo as the characteristic velocity and from O(10−5) to O(10−4) when using the contact line velocity Ucl. This shows that neither velocity consistently predicts transition from cavitating to non-cavitating impacts. Eq. (1) also indicates that the ambient pressure should affect the onset of cavitation. Yet, we find that at the high end of our velocity range, the onset of cavitation is independent of the ambient pressure, which we control here in a vacuum chamber. At lower impact velocities and small angles we find that the ambient pressure affects the air cushioning, which creates a second cavitation threshold. As the canonical cavitation number (1) does not predict cavitation onset well, nor these Patm effects, we propose a new formulation of the cavitation number to accurately predict cavitation onset in front of blunt bodies impacting on a liquid pool.
When the cylinder impacts the water, the pressure initially rises in the near field (Fig. 2b) by a value that scales with the water hammer pressure, shown theoretically19 and confirmed experimentally20 to be ρUoc. As the water hammer pressure is much greater than the ambient pressure, ρUoc ≫ Pamb, the ambient pressure can be neglected and a background pressure of the order of the water hammer pressure develops under the cylinder as the new reference pressure:
The pressure drop Pd occurs when the high pressure on the bottom surface of the cylinder reaches the air-water interface at the edge of the cylinder and reflects with equal pressure amplitude, but opposite sign, because the acoustic impedance of water is much larger than air. Wagner type theories2,21 describe the magnitude of the pressure on a solid surface impacting at angle α and show that the pressure on the submerged area is relatively constant, \(\sim \!\rho {U}_{o}^{2}{\alpha }^{-1}\), except near the contact line where a local maximum occurs. In the present experiments this local maximum is of such short duration (O(1) ns) that upon reflection it does not cavitate the liquid as cavitation bubbles do not have sufficient time to form and grow (O(100) ns is required22,23,24,25,26,27). Ignoring the short-duration local maximum, the effective pressure drop can be described as
For the present experiments Pc ≈ Pv ≪ Pr and hence can be neglected.
Combining (1), (2) and (3) yields a new cavitation number
where Ma = Uo/c is the impact Mach number, and when Ca is sufficiently small (i.e., Ca < k1, where k1 is a constant of order unity), cavitation is expected. Rearranging (4) shows that cavitation should occur when the impact angle is small enough:
and linearly bounded by the impact Mach number up to a constant scaling factor.
Eq. (5) predicts that cavitation can occur at any impact velocity as long as α is small enough. However, in the limit of α = 0, the impact traps a thin air layer between the cylinder and pool, which cushions the impact and decreases the pressure on the bottom of the cylinder28. This cushioning effect can soften the impact so much that the schlieren imaging cannot detect the pressure waves for some impacts (see, for example, Supplemental Movie 4). Previous studies do not agree on the magnitude of the pressure on the impacting surface when air cushioning is significant29,30,31, but we would expect the pressure to scale with \(\rho {U}_{o}^{2}\)30, which upon reflection off the free surface results in
Daou et al.20 experimentally showed that even in the presence of an air layer, the pressure in the near field continues to scale with the water hammer pressure (i.e., (2) still applies). Hence, combining (1), (2) and (6) and simplifying shows that even at the lowest α the impact must exceed a critical velocity for cavitation to occur;
As the ambient gas pressure, Pamb, affects the amount of trapped air, and the cushioning effect, the value of k2 should change with gas properties, decreasing with lower Pamb.
We test the validity of these theoretically predicted thresholds by performing an experiment in which we vary the impact velocity Uo, impact angle α, ambient pressure Pamb, and cylinder diameter and plot the results of over two hundred cases in Fig. 3. The results show that (5) predicts cavitation well when k1 ≈ 3 (Fig. 3, dashed line). Therefore, for cavitation to occur, the Mach number of the contact line, Macl = Ucl/c, must be greater than ~0.3, which is when compressibility effects of a fluid are expected to emerge. The second threshold, (7) also predicts the onset of cavitation. When Pamb = 1 atm, k2 ≈ 0.003 or Uo ≈ 4.5 m/s in water (Fig. 3, solid line). When we decrease the ambient pressure the amount of air trapped between the cylinder and pool also decreases, which reduces the air cushioning effect (see Supplemental Movies 5 and 6). This allows cavitation to occur at lower impact velocities and k2 decreases to k2 ≈ 0.0022 for Pamb ≤ 1/2 atm, corresponding to Uo ≃ 3.3 m/s in water. Other studies have shown that the thinness of the air film and the rapid contact line motion cause the gas viscosity31,32, gas density32, rarefied gas effects33, and gas speed of sound29 to affect the air cushioning. Hence, we expect that the minimum velocity for cavitation and k2 likely depend on each of these parameters as well. We further note that both thresholds (5) and (7) are independent of cylinder size for the range tested (diameters 10–40 mm) and (5) is independent of Pamb as predicted by the theory. The number of bubbles that form behind the pressure wave increases with Ma and cylinder diameter, reaching several hundred bubbles, which we roughly indicate in Fig. 3 (see legend) by counting the number of visible bubbles in the frame by eye.
Similar trends in the cavitation thresholds, (5) and (7), hold for impact on ethanol and a fully flourinated liquid called FC-72. Yet, the values of k1 and k2 differ, which we expect to be caused by the differing fluid properties such as the reduced ability to hold cavitation nuclei, which would alter Pc in (1) (see Supplemental Information A).
We also find that the impacting body must contain an edge for cavitation to occur at the low impact velocities used in this study. In Fig. 4a we see the impact of an object with no edges, a 20-mm-diameter sphere, at 9.89 m/s. When the sphere impacts a weak compression wave propagates down into the pool, but we do not see a reflection forming a tension wave nor cavitation bubbles. If we add an edge by using a cylinder with a spherical cap on the front, we see how the pressure wave motion differs from a sphere and the essential influence of the edge for cavitation. Figure 4b and c show two synchronized views of a 50-mm-diameter cylinder with a bottom radius of curvature of 0.60 m, impacting at 7.75 m/s. First contact occurs in a ring around an air bubble caught at the lowest point34 and then the contact line moves radially outward (Fig. 4b, t = 7.4−49.1 μs). Initially, the local α is small, so the contact line moves with supersonic velocity forming a compression wave with no reflections (Fig. 4c, t = 8 μs). With further submergence the local α increases, the contact-line velocity becomes subsonic and the waves overtake the contact line causing many small reflections and an oscillating pressure region (t = 20 μs). When the contact line reaches the edge, the wave reflects as a large tension wave (seen first on the right as thick dark lines at t = 32 μs then around the full circumference at t = 42 μs) which overlaps and sums to leave a cloud of cavitation bubbles in its wake (t = 66−78 μs). When the same curved cylinder impacts at lower velocity we see a similar sequence of events (Fig. 4d and e), except that by the time the contact line reaches the left and right edges (Fig. 4d, t = 61.1 μs) the pressure on the cylinder surface has decreased sufficiently that once again we do not see a reflection forming a large tension wave nor cavitation bubbles (Fig. 4e, t = 64 μs). Hence, not only is an edge required for cavitation, but it must reside at a position where the reflection can decrease the pressure sufficiently to cavitate the liquid.
The spherical geometry changes some aspects of the impact event altering the cavitation and its prediction. As the pressure waves originate in the center and travel radially outward, the summing and focusing of the waves differs causing cavitation to initiate deeper in the pool (Fig. 4c, t = 66 μs) instead of directly beneath the last edge to impact (Fig. 2b, t = 30 μs). The curvature also changes the shape of the free surface depression31 such that assuming a flat free surface no longer appears sufficient to approximate α. As these effects complicate the reflected pressure and the pressure field, additional modeling will be required to predicted the onset of cavitation for such variations in geometry.
These results provide experimental evidence and scaling laws showing that cavitation occurs in solid-liquid impacts more often than previously thought, where impact speeds are above 4.5 m/s, impact angles are less than ~1°, and the impacting body has an edge where a reflection can occur.
Methods
Supplemental Fig. 1 shows a schematic of the setup. Flat-ended and rounded steel cylinders were dropped from various heights up to 4.75 m onto a pool of water (ρ = 1000 kg/m3, c = 1480 m/s, Pv = 2.3 kPa), ethanol (ρ = 800 kg/m3, c = 1160 m/s, Pv = 6.0 kPa), or 3M™ Fluorinert™ Electronic Liquid FC-72 (ρ = 1680 kg/m3, c ≈ 520 m/s, Pv = 30.9 kPa). Drops occurred inside a vacuum chamber in which we varied the pressure from the vapor pressure to 1 atm (only varied for water). The flat-ended cylinder diameters varied from 10–40 mm with the length held constant at 100 mm. The roughness of the impacting surface of a sample cylinder was measured with a Dektak 150 surface profiler, which gave an average roughness Ra = 91 nm, an RMS roughness Rq = 114 nm, and the total roughness (i.e., maximum valley to peak distance) Rt = 784 nm. The back end of the cylinder had a string attached on the axis, which extended up and over two pulleys and then attached to a small counterweight. A solenoid held the string and cylinder in place and when released the cylinder dropped. The string helped the cylinder to impact at small angles α, which varied randomly. If desired the string could be adjusted slightly off axis to increase α.
The impact event was recorded with two cameras and two hydrophones. A Kirana-5M high-speed video camera, controlled with Kirana control software, from Specialized Imaging recorded the impact events at up to 5 million frames per second (fps) through a basic lens schlieren system, with a spatial resolution of 32–59 μm per pixel. The schlieren system consisted of a pulsed diode laser (10 ns pulse duration, SILUX-640, Specialised Imaging) that passed through a slit aperture, the first field lens (75 mm diameter, 500 mm focal length, planoconvex), the test section including the vacuum chamber and tank, the second field lens (75 mm diameter, 500 mm focal length, planoconvex), a horizontal knife edge (covers the bottom rays), focusing lens (50 mm diameter, varied between 200–400 mm focal length, biconvex) and into the camera with no lens attached. The horizontal knife edge covering the bottom rays produced images in which light regions indicate where the pressure increases and dark regions indicate where the pressure decreases in the upward direction. The light intensity of each region is an integration of the pressure gradient in the out-of-page direction and the depth of field is approximately equal to the width of the tank, due to the collimation of the light. A Phantom v2511 high-speed camera controlled by PCC software recorded at up to 99 kfps with a spatial resolution of 88–121 μm per pixel. It sat slightly below the free surface level, looking up at the impact location at approximately 8°. Two calibrated Müller-Platte Needle Probe hydrophones from Müller Instruments with a rise time of 40 ns were placed 78 mm below the water surface on opposite sides of the impact directed up towards the impact location. The distance from the center of the cylinder at the free surface to each hydrophone was 96 mm. The hydrophones connected to a Tektronix DPO7254 oscilloscope that recorded pressure readings at 20 MHz and has a rise time of 160 ps. When the cylinder approached the tank of water an optical trigger sent a signal to the two cameras and oscilloscope to start and synchronize the video and audio recordings. We measured the impact velocity Uo and angle α from the Phantom camera. The Kirana camera let us visualize the motion of the pressure waves, and both cameras were used to detect cavitation. Some of the images in the figures have been brightened using Adobe Lightroom. Data analysis and plotting was accomplished in MATLAB 2019.
As the impact angle α is important in determining the occurrence of cavitation, we detail how it was measured and the uncertainty in this measurement. The impact angle was calculated using the small angle approximation as α = UoΔt/d, where Δt is the time between first contact of the cylinder and full submergence of its bottom surface and d is the cylinder diameter. We assume that the free surface of the pool is flat. We find this to be a good assumption, despite the small surface depression caused by the approaching cylinder, by comparing the calculated contact-line velocity Ucl = Uo/α = d/Δt to the measured velocity of the origin of the pressure waves seen in the schlieren images for specific cases. The majority of the uncertainty in α stems from the uncertainty of Δt and is caused by the limited time resolution of the Phantom camera, 10 μs. The zeroth order uncertainty of finding the initial-contact and full-submergence frames is ±0.5 frame, which results in a 95% confidence uncertainty on Δt of ϵΔt = 7 μs. The uncertainties of the other variables are small enough that they can be neglected by the quarter rule for most of the data. Using the Taylor series method, the uncertainty on α is ϵα = UoϵΔt/d. Figure 3 shows two representative values of the 95%-confidence-uncertainty at low and high Uo for the most common cylinder diameter used, d = 20 mm. ϵα increases linearly between them. A similar method for calculating the local impact angle on convex-bottomed cylinders will not produce as accurate results as the assumption that the water surface is flat is less valid. Hence, both the cylinder and pool surface have an angle that must be taken into account to find the local impact angle which changes with radial position. The Taylor series method was also applied for the 95% confidence uncertainty on Ma which is also shown in Fig. 3.
Data availability
Source data are available for this study. The data used to generate Fig. 2d and Fig. 3, and Supplementary Fig. 2 can be found in the Supplementary Data 1 and 2 respectively. All other data that support the plots within this paper and other findings of this study are available from the corresponding author upon reasonable request.
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Acknowledgements
S.T.T. acknowledges early discussions with T. G. Etoh and K. Takehara. This work was supported by King Abdullah University of Science and Technology (KAUST).
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S.T.T. conceived the research and took the initial data; N.B.S., K.R.L. and T.T.T. designed the research; N.B.S. and K.R.L. took the data; N.B.S., K.R.L. and Z.P. analyzed the data; N.B.S. and Z.P. wrote the paper; and all authors edited the paper.
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Speirs, N.B., Langley, K.R., Pan, Z. et al. Cavitation upon low-speed solid–liquid impact. Nat Commun 12, 7250 (2021). https://doi.org/10.1038/s41467-021-27383-5
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DOI: https://doi.org/10.1038/s41467-021-27383-5
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