Abstract
Rotational dynamics often challenge physical intuition while enabling unique realizations, from the rotor of a gyroscope that maintains its orientation regardless of the outer gimbals, to a tennis racket that rotates around its handle when tossed face-up in the air. In the context of inertial sensing, which can measure mass with atomic precision, rotational dynamics are normally considered a complication hindering measurement interpretation. Here, we exploit the rotational dynamics of a microfluidic device to develop a modality in inertial sensing. Combining theory with experiments, we show that this modality measures the volume of a rigid particle while normally being insensitive to its density. Paradoxically, particle density only emerges when fluid viscosity becomes dominant over inertia. We explain this paradox via a viscosity-driven, hydrodynamic coupling between the fluid and the particle that activates the rotational inertia of the particle, converting it into a ‘viscous flywheel’. This modality now enables the simultaneous measurement of particle volume and mass in fluid, using a single, high-throughput measurement.
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Introduction
Drawing from model paradigms in classical physics such as mass-spring systems to everyday objects such as guitar strings1, tuning forks2, and bridge structures3, the natural or resonant frequency of a given object is intuitively associated with its mass and stiffness. Generally, the heavier and softer the object, the lower its natural frequency. In inertial sensing, thin plates or long cantilevers, either hollow or rigid, are driven to oscillate at their resonant frequency4,5,6,7. When a particle traverses inside or lands upon the surface of the sensor8,9,10,11,12, provided a local displacement exists, the particle changes the resonant frequency of the sensor in proportion to its mass7,13. Within this standard framework, rotational dynamics of the sensor are either ignored, or considered to be an erroneous or complicating factor in the measurement14.
Here, we exploit rotational dynamics in inertial sensing to enable a measurement modality for rigid particles. We utilize the resonant frequency change induced when a particle is suspended in the fluid between microchannel walls that exhibit oscillatory rotation (Fig. 1a). We experimentally realize this motion using cantilevers in the form of suspended micro- and nanochannel resonators (SMRs/SNRs)15,16. The cantilevers vibrate in their second resonant flexural mode, where local rotation, without displacement, occurs at the vibrational nodes.
Results
Flow between oscillatory rotating walls
Actuating the cantilever with no particle present at a vibrational node generates a flow within the microchannel, termed the base flow17. This flow depends on the viscous penetration depth, \(\delta ,\) relative to the flow channel height, \(H,\) and is quantified by the oscillatory Reynolds number, \(\beta ={\left(H/\delta \right)}^{2};\) which also specifies the ratio of inertial-to-viscous forces in the fluid. The viscous penetration depth, \(\delta =\sqrt{\mu /(\rho \omega )}\), is the distance from a solid boundary—here, the rotating walls—into the fluid where viscous effects are important. The fluid has shear viscosity, \(\mu\), and mass density, \(\rho\); \(\omega =2\pi f\) is the angular frequency of the wall motion, which here is a resonant frequency of the cantilever. We assumed the channel is centered on the neutral axis of the cantilever; the effect of off-axis placement on our new modality is negligible (Supplementary Note 2).
To gain insight into the base flow, we explored the limits of low (\(\beta \ll 1\)) and high (\(\beta \gg 1\)) fluid inertia. For low inertia (\(\beta \ll 1\)), viscous effects dominate throughout the channel; the near-total absence of inertia in the fluid mostly occludes motion relative to the walls. Thus, the rotating walls generate a base flow that is primarily a rigid-body rotation (Fig. 1b, i). A finite, but small, amount of inertia in the fluid causes the fluid to slightly lag this primary base flow, producing a secondary shear flow that exhibits a nonlinear profile across the height of the channel (Fig. 1b, ii). This secondary flow can be decomposed into its fundamental rotational and extensional components (Supplementary Fig. 1a, ii-v). The superposition of the primary and secondary base flows gives the complete base flow for \(\beta \ll 1\). For high inertia (\(\beta \gg 1\)), the fluid flow throughout the channel is predominantly inviscid. This inviscid flow is driven only by the normal component of the motion of the rotating walls, which periodically pushes and pulls on the fluid, producing an extensional, irrotational flow (Fig. 1b, iii).
Theory for interaction between particle and rotating walls
When a rigid particle is placed in the oscillatory base flow (Fig. 1b), a disturbance flow is generated (Fig. 1c, Supplementary Figs. 1b, 2) that produces a measurable signal. The two flows altogether satisfy the no-penetration and no-slip conditions at the particle’s surface. This disturbance flow changes the hydrodynamic stress in the fluid which in turn applies an oscillatory torque to the cantilever centered at the particle’s longitudinal position. This torque modifies the cantilever’s resonant frequency (\({\Delta f}_{{{{{{\rm{rot}}}}}}}\)).
The shift \({\Delta f}_{{{{{{\rm{rot}}}}}}}\) is exclusively driven by the cantilever’s local rotation and generally co-exists with a well-characterized frequency change \({\Delta f}_{{{{{{\rm{disp}}}}}}}\) due to the cantilever’s translational displacement; this signal is typically used to measure the buoyant mass of a particle4,5,6,7,8,13. We developed a theory for \({\Delta f}_{{{{{{\rm{rot}}}}}}}\), for a particle of dimensional radius, \(R=a/H\) where \(a\) is its dimensional radius, and dimensionless mass density, \(\gamma ={\rho }_{{{{{{\rm{p}}}}}}}/\rho\) where \({\rho }_{{{{{{\rm{p}}}}}}}\) is the density of the particle (Supplementary Note 1):
where \(f\) is the resonant frequency when no particle is present,\(\,{{{{{\mathcal{V}}}}}}=\rho {V}^{5/3}/\left(2{\left[6{\pi }^{2}\right]}^{1/3}{m}_{{{{{{\rm{eff}}}}}}}\,{L}^{2}\right)\) is a dimensionless particle volume factor with particle volume \(V\), \(z\) is the vertical position of the particle within the channel scaled by the channel height, \(H\), \(L\) is the cantilever length, \({m}_{{{{{{\rm{eff}}}}}}}\) is the effective mass of the cantilever and \(W\left(x\right)\) is the displacement mode shape of the cantilever along its length \(x\), which is scaled by \(L\). The viscous enhancement factor, \({\alpha }_{{{{{{\rm{v}}}}}}}\), defines the relative contribution of fluid viscosity to the frequency shift; \({\alpha }_{{{{{{\rm{v}}}}}}}\to 1\) for inviscid flow (Fig. 2, \(\beta \gg 1\)). The disturbance flow in this inviscid limit is identical to the flow derived from the scattered acoustic field at large wavelength, previously studied computationally18.
While \({\Delta f}_{{{{{{\rm{rot}}}}}}}\) depends on both \({{{{{\mathcal{V}}}}}}\) and \({\alpha }_{{{{{{\rm{v}}}}}}},\) information on the rich variety of flow behavior is contained within \({\alpha }_{{{{{{\rm{v}}}}}}}\); \({{{{{\mathcal{V}}}}}}\) depends only on the particle’s volume and properties of the cantilever. Specifically, \({\alpha }_{{{{{{\rm{v}}}}}}}\) exhibits a strong non-monotonic dependence on \(\beta\) (Fig. 2), and a conditional dependence—with respect to \(\beta\)—on particle density, \(\gamma\) (Fig. 2), radius,\(\,R\) (Supplementary Fig. 3) and \(z\)-position (Supplementary Fig. 4, Supplementary Note 1).
Understanding the limits of low and high inertia
The general case for arbitrary \(\beta\) is complicated, hence we achieved understanding by again exploring the limits of low (\(\beta \ll 1\)) and high (\(\beta \gg 1\)) inertia, for particles placed at the channel center (\(z=0\)).
For low inertia \(\left(\beta \ll 1\right)\), the particle experiences the primary base flow of rigid-body rotation (Fig. 1b, i). Although fluid inertia is negligible, the particle’s inertia causes it to rotate relative to the base flow, when particle density differs from that of the fluid (\(\gamma \, \ne\, 1\)). This generates a rotational disturbance flow (Fig. 1c,i, Supplementary Movie 1). Notably, in the limit \(\beta \to 0\), the viscous enhancement factor, \({\alpha }_{{{{{{\rm{v}}}}}}}\), is constant and determined only by \(\gamma\) (Fig. 2,\(\,\beta \ll 1\)). While a disturbance flow due to the (secondary) shear flow (Fig. 1b, ii) also exists, it is significant only for near density-matched particles (\(\gamma \approx 1\)) and the sole contribution for \(\gamma =1\) (Fig. 1c, ii). Such particles do not rotate relative to the base flow, and thus cannot react to the primary base flow (Fig. 1b, i) or the rotational component of this secondary flow (Supplementary Fig. 1a, iv, 1b, iii). In such cases, a disturbance flow is generated by the extensional component of the secondary flow (Fig. 1b, ii, Supplementary Fig. 1a, v, 1b, iv). This flow ‘pushes and pulls’ on the particle surface, generating a viscous quadrupole disturbance flow (Fig. 1c, ii, Supplementary Fig. 2, Supplementary Movie 2). Because the secondary flow vanishes in the limit \(\beta \to 0\), so does the viscous enhancement factor (\(\alpha _{{{{{{\rm{v}}}}}}}\to 0\) for \(\gamma =1\), Fig. 2,\(\,\beta \ll 1\)).
For any particle that is not precisely or near density-matched (\(\gamma \not\approx 1\)), the viscosity-dominated rotating base flow activates the rotational inertia of the particle, converting it into a ‘viscous flywheel’. While negligible inertia exists in the fluid, and there is no vertical displacement of the particle, a frequency change, \({\Delta f}_{{{{{{\rm{rot}}}}}}}\), occurs that depends on the particle mass density.
For high inertia \(\left(\beta \gg 1\right)\), the particle experiences an extensional base flow (Fig. 1b, iii). In contrast to \(\beta \ll 1\), this base flow is inviscid, and thus irrotational, despite being driven by the rotating walls. Here, the particle does not rotate, regardless of its density, \(\gamma\), and generates a quadrupole disturbance flow (Figs. 1c, iii, 2,\(\,\beta \gg 1\), Supplementary Fig. 2, Supplementary Movie 3) similar to the density-matched particle above (Fig. 1c, ii). As a result of this irrotational base flow, the viscous enhancement factor, \({\alpha }_{{{{{{\rm{v}}}}}}}\), is independent of particle density, \(\gamma\) (Fig. 2,\(\,\beta \gg 1\)).
In the high \(\beta\) limit, the thin viscous boundary layers around the particle and in the vicinity of the walls do not overlap. Decreasing \(\beta\), i.e., increasing the viscous penetration depth, \(\delta\), results in a monotonic increase to \({\alpha }_{{{{{{\rm{v}}}}}}}\) (Fig. 2, \(\beta \gg 1\)); due to an increase in the effective particle size. Ultimately, this decrease in \(\beta\) causes these viscous boundary layers to overlap, producing a non-monotonic variation of \({\alpha }_{{{{{{\rm{v}}}}}}}\) (Fig. 2, \(\beta \approx 200\)). This overlap, with its resulting effect on \({\alpha }_{{{{{{\rm{v}}}}}}}\), is initiated at different values of \(\beta\), which depend on both the particle’s radius, \(R\), (Supplementary Fig. 3) and its \(z\)-position (Supplementary Fig. 4).
Experimental validation of theory by measuring nano- and microparticles
To validate the theory, we experimentally measured the resonant frequency change, \(\Delta f\), of six types of SMRs/SNRs cantilevers (Supplementary Table 1) while flowing polystyrene and glass nanoparticles through their channels containing water (Supplementary Table 2). The dimensions of the cantilevers differ significantly, with effective masses, \({m}_{{{{{{\rm{eff}}}}}}}\), spanning three orders-of-magnitude (Supplementary Fig. 5), while their Reynolds numbers range from \(\beta \approx 30\) for the smallest device, to \(\beta \approx {{{{\mathrm{2,000}}}}}\) for the largest (Fig. 2, black points). The smaller cantilevers exhibit increased mass responsivity while being more susceptible to the effects of fluid viscosity19. We actuated the cantilevers at their second flexural mode (Fig. 3a) because this mode provides the lowest frequency at which a vibrational node occurs16. When a particle flows through the cantilever channel, a frequency shift signal is measured containing contributions from (i) the SMR/SNR’s vertical displacement, which is standard in inertial sensing13, and (ii) its rotation (Fig. 3b). To isolate the contribution from rotation, i.e., \({\Delta f}_{{{{{{\rm{rot}}}}}}}\) in Eq. (1), we developed an iterative algorithm (Supplementary Fig. 6) to process the total frequency change \(\Delta f\), and extract the signal at the node \({\Delta f}^{{{{{{\rm{node}}}}}}}\) (Fig. 3).
The theory predicts an inconsequential dependence of \({\alpha }_{{{{{{\rm{v}}}}}}}\) on particle density, \(\gamma\), for \(\beta\, \gtrsim\, 10\) (Fig. 2, Supplementary Figs. 3, 4), indicating that \({\Delta f}^{{{{{{\rm{node}}}}}}}\) in Eq. (1) depends experimentally on particle volume only. To test this prediction, we conducted two series of experiments.
First, we flowed polystyrene calibration particles with nominal radii in the range \(a=125-6,000{{{{{\rm{nm}}}}}}\), and measured \({\Delta f}^{{{{{{\rm{node}}}}}}}\) for each particle (Fig. 4a, Supplementary Movie 2). Next, we determined the volume, \({V}_{{{{{{\rm{meas}}}}}}}\), of each particle by fitting the experimental measurements to Eq. (1) using an iterative algorithm (Supplementary Fig. 6). We also independently measured each particle’s volume, \({V}_{{{{{{\rm{ref}}}}}}}\)—termed the reference volume—from the buoyant mass, extracted using the antinode signal20 \({\Delta f}^{{{{{{\rm{an}}}}}}{{{{{\rm{ti}}}}}}}\) (Fig. 3b). This used the known density of the particles (\({\rho }_{{{{{{\rm{p}}}}}},{{{{{\rm{pol}}}}}}}={{{{\mathrm{1,050}}}}}{{{{{\rm{kg}}}}}}/{{{{{{\rm{m}}}}}}}^{3}\)) and that of the surrounding fluid (\(\rho =997{{{{{\rm{kg}}}}}}/{{{{{{\rm{m}}}}}}}^{3}\)), respectively. We observed excellent agreement between \({V}_{{{{{{\rm{meas}}}}}}}\) and \({V}_{{{{{{\rm{ref}}}}}}}\) over the entire experimental dataset (Fig. 4b).
Experimental measurement of particle volume has three main sources of error (Supplementary Note 2), including: (i) non-linear error propagation when determining particle volume from the signal, (ii) effect of the channel walls on the disturbance flow not being accounted for by the theory, and (iii) for the devices with smaller \(\beta\), error associated with assuming that the particles are at the channel center (\(z=0\)) when analyzing the experimental data; the devices with larger \(\beta\) are insensitive to z-position (Supplementary Fig. 7). Even though particles may not be at \(z=0\), they maintain the same z-position as they flow through the channel due to the negligible effect of inertial migration (Supplementary Note 2)21. We therefore expected the distribution of z-positions to be stochastic. Using Monte-Carlo simulations (Supplementary Figs. 8, 9), signal-to-noise calculations (Supplementary Figs. 10, 11) and scaling arguments (Supplementary Note 2), we found that all three main sources of error are minimized for \(\beta\, \gtrsim\, 100\) and \(R\, > \, 0.25\). Further improvement may be obtained by actuating the cantilevers at multiple modes simultaneously20, which would enable determination of the particle \(z\)-position.
Second, we flowed glass particles of similar volume to the polystyrene particles but with a buoyant density, \({{\Delta \rho }_{{{{{{\rm{p}}}}}}}=\rho }_{{{{{{\rm{p}}}}}}}-\rho ,\) that is one order-of-magnitude larger. Analysis22 of the measured antinode signal, \({\Delta f}^{{{{{{\rm{an}}}}}}{{{{{\rm{ti}}}}}}}\), reveals an enhanced buoyant density for these glass particles of commensurately increased magnitude (Supplementary Fig. 12a, b). Even so, analysis of the measured rotation signal, \({\Delta f}^{{{{{{\rm{node}}}}}}}\), directly gives a particle volume, \({V}_{{{{{{\rm{meas}}}}}}}\), of similar magnitude to the polystyrene particle volumes (Supplementary Fig. 12c, d). This shows that the rotation signal at the node, \({\Delta f}^{{{{{{\rm{node}}}}}}}\), is independent of particle mass and gives direct access to particle volume.
Discussion
Our findings enable a direct measurement of particle density. Combining measurement of the particle’s volume, with that of its buoyant mass, respectively using \({\Delta f}^{{{{{{\rm{node}}}}}}}\) and \({\Delta f}^{{{{{{\rm{an}}}}}}{{{{{\rm{ti}}}}}}}\) from a single pass of a particle through the cantilever, we measured particle density with an accuracy of at least \(99 \%\) for particles that are larger than half the height of the microchannel (Supplementary Fig. 13). Previous methodologies based on fluid-filled cantilevers rely on complex fluid exchanges to measure particle mass and volume; this limits throughput to <6 particles per minute23,24. In comparison, the present methodology extracts these properties simultaneously from a simple, single measurement at a throughput that is 10-fold greater.
Overall, the realization of rotational inertial sensing defines a paradigm in inertial sensing for characterizing the vibrational response of fluid-suspended micro- and nanoparticles. Interaction of a rigid particle with a rotating fluid-filled microchannel leads to a rich array of flow mechanisms enabling this sensing modality. The presented analytical theory directly augments existing theory for inertial sensing that use fluid-filled cantilevers and plates7,13. This rigorously accounts for the ubiquitous—yet previously complicating and ignored—effects of rotation.
Methods
Fabrication and design of devices
The nanochannel and microchannel suspended resonator devices (SNR, SMR) were fabricated at Innovative Micro Technology (Santa Barbara, CA, USA) and CEA-LETI (France) using 6-inch and 8-inch silicon wafer technology8,15,16. The technology enables the cantilevers of each device to oscillate in a dedicated vacuum cavity containing an on-chip getter to maintain the high vacuum, thus ensuring high-quality factor during operation. Each device (Supplementary Table 1) has either one cantilever (devices 0.7 × 1.0, 3 × 3) or two cantilevers (devices 3 × 8, 8 × 8, 15 × 20a, 15 × 20b). For each cantilever, there are four fluidic ports drilled on the top glass wafer to access two bypass channels respectively connected to the inlet and the outlet of each cantilever (Fig. 3a).
Operation of devices
Each SMR/SNR device was actuated at the second flexural mode (Fig. 3a) by a piezo-ceramic plate on top of which the device was epoxy-bonded, using a dedicated phase-locked loop (PLL) in closed loop20. Precision pressure regulators (electronically controlled Proportion Air QPV1 and manually controlled Omega PRG101-25) were used to flow particle solutions within each device. To measure the signal of change in resonance frequency, \(\Delta f\), (Fig. 3b), either optical25 (0.7 × 1, 3 × 3, 3 × 8, 8 × 8) or piezoresistive readout26,27 (15 × 20a,b) methods were employed, while in both cases a field programmable gate array (FPGA, Altera Cyclone IV on DE2-115) was used, connected via ethernet cable to a desktop computer. To ensure adequate sampling28 of \(\Delta f\), the transit time \({\Delta t}_{{{{{{\rm{transit}}}}}}}\) of the particle through the cantilever was generally set such that \({\Delta t}_{{{{{{\rm{transit}}}}}}}({{{{{\rm{sec }}}}}})\, > \, 24/{bw}({Hz})\), where \({bw}\) is the bandwidth of the PLL loop. The experiments were performed using a custom code written in LabVIEW 2017 software.
Preparation of particle solutions
The polystyrene calibration particles (Supplementary Table 2) were originally supplied by the vendor in aqueous solutions with concentrations of 0.20–1.00% solids. For flowing into the cantilevers, they were diluted by a factor of 500–1000 times using purified, filtered (filter size 20 nm) water. Occasionally, to prevent the pinning of polystyrene particles inside the cantilever, Tween 20 (Sigma Aldrich, MO USA) was added at a percentage of ~0.05% per volume of particle solution. The glass particles were originally supplied by the vendor in dry form. For flowing into the cantilevers, they were suspended in purified, filtered water at concentrations of ~0.03 mg/μL with 0.0003% Tween 20. In the event of clogging, the cantilever device was flushed with a sequence of water, isopropanol, acetone, toluene until the device was unclogged.
Post processing of experimental data
The experimental data were analyzed by implementing an iterative algorithm (Supplementary Fig. 6) in MATLAB 2019b.
Data availability
Source data (extracted signals at antinode and node, and rest of measured variables) are provided in the Supplementary Data. The raw experimental data (time-series data of resonant frequency) and simulation data are available from the corresponding authors upon reasonable request. Source data are provided with this paper.
Code availability
All codes used in this study are available from the corresponding authors upon reasonable request.
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Acknowledgements
We thank Iris E. Hwang and Joon H. Kang for helpful comments on the manuscript, and Dimitra Vardalaki for valuable insights into designing the figures. S.R.M. and G.K. acknowledge support from the Virginia and D.K. Ludwig Fund for Cancer Research. J.F.C. and J.E.S. acknowledge support from the Australian Research Council Centre of Excellence in Exciton Science (CE170100026) and the Australian Research Council Grants Scheme. V.A. acknowledges support from LETI Carnot Institute EVEREST project for fabricating the 0.7 × 1.0 device as well as the CEA-Enhanced Eurotalents program, cofunded by FP7 Marie Skłodowska-Curie COFUND program (Grant Agreement 600382) and the Fulbright fellowship for the France National Researcher program (project title “EASY”).
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G.K., J.F.C., J.E.S. and S.R.M. conceived the study. G.K. and S.R.M. designed the experiments. G.K. carried out the experiments with the exception of the experiments with the 3 × 3 device, which S.M.K. performed. V.A. designed and provided the 0.7 × 1.0 device. J.F.C. and J.E.S. developed the theory which built on an alternative inviscid theory developed by G.K. G.K. and J.F.C. analyzed the data and performed the Monte-Carlo simulations. G.K., J.F.C., J.E.S. and S.R.M. wrote the paper with V.A. providing input.
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S.R.M. is a co-founder of Travera and Affinity Biosensors, which develops technologies relevant to the research presented in this work. The rest of the authors declare no competing interests.
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Katsikis, G., Collis, J.F., Knudsen, S.M. et al. Inertial and viscous flywheel sensing of nanoparticles. Nat Commun 12, 5099 (2021). https://doi.org/10.1038/s41467-021-25266-3
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DOI: https://doi.org/10.1038/s41467-021-25266-3
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