Abstract
Nanoscale windows in graphene (nanowindows) have the ability to switch between open and closed states, allowing them to become selective, fast, and energy-efficient membranes for molecular separations. These special pores, or nanowindows, are not electrically neutral due to passivation of the carbon edges under ambient conditions, becoming flexible atomic frameworks with functional groups along their rims. Through computer simulations of oxygen, nitrogen, and argon permeation, here we reveal the remarkable nanowindow behavior at the atomic scale: flexible nanowindows have a thousand times higher permeability than conventional membranes and at least twice their selectivity for oxygen/nitrogen separation. Also, weakly interacting functional groups open or close the nanowindow with their thermal vibrations to selectively control permeation. This selective fast permeation of oxygen, nitrogen, and argon in very restricted nanowindows suggests alternatives for future air separation membranes.
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Introduction
Separation processes comprise 40–70% of both capital and operating costs in modern industries1; increasing their efficiency then becomes critical. Separations based on distillation account for almost 8% of the total US energy consumption2, thus having a very large carbon footprint due to carbon dioxide (CO2) production3,4. The path to a sustainable future requires not only to improve the efficiency of the distillation processes but also to develop alternative separation technologies. Membrane-based techniques offer many benefits over conventional technologies based on phase transitions5. These benefits are a smaller equipment footprint, reduced mechanical complexity, and the requirement of 90% less energy than distillation2, resulting in much lower CO2 emissions. After mastering membrane technologies, separations based on phase changes will become obsolete.
Graphene is one of the recent superstars in the materials field and keeps growing in importance. With its synthesis processes continuously improving, we expect to achieve large-scale production with an exceptionally low concentration of defects. Due to its one-atom thickness, robustness, chemical stability, and ability to be converted into a sieve, one of its most important applications will be its usage as a membrane6,7,8,9.
Distillation is widely employed in the air separation industry to obtain high purity N2, O2, and noble gases, with significant amounts of energy spent on phase transitions10. Efficient membrane-based technologies have the potential to decrease the air separation industry’s energy demand and reach higher product selectivities.
As pristine graphene sheets are impermeable even to the smallest gases such as helium11, it is thus necessary to introduce nanoscale windows (nanowindows) to transport and separate molecules. These nanowindows surpass conventional membranes, as their single-atom-thick wall provides almost negligible pore transport resistance, exhibiting ultra-fast molecular permeation12. We prefer the term nanowindows13,14 instead of nanopores, as the latter is a nanospace of deep-potential ready-to-adsorb molecules, whereas nanowindows are atomically thick hole defects in a single-layer structure with the ability to open and close. Many methods can create nanowindows in graphene, e.g., ion bombardment15, template-synthesized mesh16, and simple high-temperature oxidation17.
The graphene nanowindow and especially its rim chemistry, featuring functionalized C edges, become critical factors determining the permeation rate and the selectivity of graphene membranes. The related computational studies in the literature, addressing the calculation of selectivity and permeation rates through nanowindows, are just as realistic as the membrane models employed. Extreme cases of an idealized nanowindow in graphene18,19,20,21,22,23 consist of removing some predetermined C atoms and modeling the remaining framework only through dispersion interactions. Although this can estimate the order of magnitude of permeation energies, it fails to estimate permeation rates due to their exponential relationship to energy. Moreover, most existing studies disregard the dynamic nature of the nanowindow and its rim chemistry, thus failing to predict the unprecedented permeation mechanism of graphene membranes.
Nanowindows are dynamic, as their rims vibrate and relax: the relaxation of a nanowindow in an annular polyaromatic molecule decreased two to five times the permeation energy barrier, depending on the permeating molecule24. Reducing the graphene framework to a non-periodic polyaromatic molecule also overemphasizes the role of relaxation, as the whole periodic framework is stiffer than the isolated molecule and gives rise to phonon vibrations. In the highly active metal organic framework (MOF) area, it has been demonstrated that the flexibility induced by adsorbed molecules also changes the structure of an MOF25,26. Incorporating flexibility into the models becomes crucial, as it is concurrent to molecular permeation.
A correct description of the rim chemistry of graphene nanowindows is then essential for practical atomistic simulations aiming to design highly selective membranes, because, as we will show, the presence of heteroatoms and defects induce an electric field around the nanowindow rim, which interacts with some permeating species. This important factor, known to have a big role in adsorption, e.g., in the case of zeolites27, is unaccounted for in idealized nanowindows. Moreover, functional groups such as hydroxyl, carboxyl, and carbonyl possess several orientations due to libration or torsion with respect to the nanowindow. Their dynamic orientations alter the nanowindow shape28 and effective size, which affects the permeation mechanism and its selectivity. Consideration of these functional groups has been limited mainly to stacked graphene oxides7.
Describing permeation only as dictated by geometric factors, such as the nanowindow size, becomes inaccurate if we consider that, owing to a thermal distribution of kinetic energies, molecules permeate even through a nanowindow smaller than its effective size. The geometrical size and shape of the nanowindow and the permeating molecule, and the chemistry and motion of the nanowindow rim taken altogether govern molecular permeation. In particular, the role of a concerted motion of nanowindow rims and their functional groups must be elucidated, because the dynamic motion of the nanowindow rim and the partial charge distribution produced by the heteroatoms give rise to molecular-recognition-type penetration, which can be applied to highly efficient molecular separation.
Taking on the challenge of separating molecules with similar sizes, but different interactions, gives information about their interactions with nanowindow rims. We choose the main air components, as their separation is industrially relevant and they exemplify different types of molecular interactions (dispersive and electrostatic), to discuss the impact of the nanowindow rims’s assistance29,30. Our computer simulations show that realistic nanowindows can achieve four times the selectivity of experimentally reported membranes at a thousand times higher rate.
Results
Effective sizes and polar states of air molecules
In confined nanospaces, defining molecular dimension depending on the orientation that the molecule can adopt inside the restricted space is most appropriate. To permeate through a narrow nanowindow (see a nanowindow definition in Supplementary Fig. 1), two of the three orientation-dependent sizes will be constrained, and then the largest constrained dimension or second minimum dimension (MIN-2) in this case determines an effective molecular size for each gas molecule, which are 2.99, 3.05, and 3.63 Å for O2, N2, and Ar, respectively31. A practical nanowindow sieve for air separation should range near these dimensions.
N2 and, to a lesser extent, O2 possess quadrupole moments that interact with other charges, such as the functional groups in the nanowindow rim. In contrast, Ar lacks electrostatic interactions. These differences create opportunities for a separation based on selective interactions.
Permeation rate through realistic nanowindows
With respect to molecular dynamics (MD) simulations, literature contains various cases of simplified nanowindows, e.g., without any heteroatom18,21,23, a rigid framework20,21,22, or too idealized rim symmetries18,19. To improve the phenomenological description, we created more realistic and feasible nanowindows by including functional groups and a totally flexible graphene framework.
Six different nanowindow models were designed (see Fig. 1a–f) with a size similar to the permeating molecules. Notation for each nanowindow is NW-d, where d is the aperture size ranging from 2.57 to 3.78 Å. We followed three considerations in building the nanowindows: first, our nanowindows are created by oxidation in air and thus the C-edges are passivated with H or O atoms. Passivation of the free C-edges results in a MJ mol−1 order of decrease in system energy (see Supplementary Table 1). Second, the oxygen content increases with oxidation21,32 with the heteroatoms existing mainly as ubiquitous hydrogen33 (R–H), phenol34,35,36,37 (R–OH), and ether37,38,39 (R–O–R’); and third, the aperture sizes are between 2.57 and 3.78 Å, which reasonably encloses the range of molecular sizes of interest in air separation.
Permeation rates were evaluated for each nanowindow from MD simulations in the canonical ensemble. The simulation cell consists of two compartments separated by graphene with a nanowindow, where initially one compartment is filled with gas. Rates reported are the rate constants considering first-order permeation kinetics (see derivation in Supplementary Note 1 and Supplementary Fig. 2). The permeation steps and mechanisms resulting in a nanowindow crossing were already analyzed in several excellent papers19,40,41,42. Briefly, for a permeation event to occur, the molecule first needs to be transported from the gas phase to the adsorbed state near a nanowindow in the graphene basal plane. Then, it needs to leave the basal plane and move to the top of the nanowindow, in an incipient permeation position. Finally, it propagates through the nanowindow (see all steps in Supplementary Fig. 3) and desorbs on the other side of the membrane. In general, the gas permeation rate constants (see Fig. 1g) decrease with nanowindow size. Due to their large size, NW-3.78 and NW-3.70 have a high permeation rate and low separation selectivity. Narrowing the size to 3.30 Å decreases the Ar permeation rate constant by a factor of 50 and increases the N2/Ar selectivity to 20, evidencing a molecular sieving regime.
Deeper observation of the tendency in the permeation rate constants evidences some (surprising) facts. For example, O2 permeates faster through NW-2.97 than NW-3.30 and N2 permeates faster through NW-3.70 than NW-3.78. In both cases, this is due to the increased population of permeating molecules on top of the nanowindow (density profiles for the case of O2 are shown in Supplementary Fig. 4). O2 population on top of the nanowindow is five times larger in NW-2.97 than in NW-3.30; in the case of N2, it was 1.7 times larger. Finally, a faster Ar permeation rate of NW-3.70 compared with NW-3.78 occurred due to the lower system energy when Ar (MIN-2 size is 3.6 Å) is inside a non-sterically confined nanowindow: a calculation of energy profile showed intra-nanowindow maximum energies of an Ar atom of − 953 K and − 708 K for NW-3.70 and NW-3.78, respectively. This energy difference readily explains the different permeation rates.
Permeation rate and molecular size
Surprisingly, molecules permeate even if their effective size is larger than the nanowindow itself, as the high-energy (or transition) state occurs only temporarily and can be overcome by kinetic energy fluctuations of the incoming particle.
This is evident in the case of nanowindows NW-2.97 and NW-3.30 where even Ar permeates, at a size (MIN-2 size is 3.63 Å) at least 10%–22% larger than the nanowindow. In these cases, the permeation transition state lasts less than a picosecond in our simulations at 87 K. This phenomenon is reminiscent of MOF: ZIF-8 with its extraordinary framework flexibility, capable of adsorbing hydrocarbons larger than its nominal aperture size43.
A reaction pathway for a small gas molecule being pulled through a nanowindow (see Fig. 2) has generally two local energy minima and a single transition state. Local minima occur when the molecule is adsorbed on the basal plane at z equals 3.3 Å or on top of the nanowindow at around 2 Å. The high-energy state occurs in the in-graphene plane at z-axis is 0 Å when the molecule squeezes through the nanowindow rim. O2 freely permeates through nanowindow NW-3.30 due to its smaller size, lacking an in-graphene plane transition state (Fig. 2a). The enthalpy barriers for crossing nanowindows of similar size as the permeating molecule are in the order of 3–6 kJ mol−1. For Ar, the main contributor to the total enthalpy at the transition state is dispersion interaction due to its repulsion term, whereas for N2 this repulsion is counterbalanced by a strong electrostatic stabilization.
When permeating a narrower nanowindow (see Fig. 2b), O2 and N2 face one energetic barrier of 4 and 13 kJ mol−1, respectively. However, Ar exhibits super-slow permeation due to two consecutive energy barriers that deform the functional groups when displaced from the basal plane to the top of the nanowindow, and then another deformation by crossing the graphene layer.
Rim heteroatoms induce a strong electrostatic field
The different electronegativities of the H or O atoms bonded to C at the rim of the nanowindow, together with the addition of defects in the graphene network, induce heterogeneity in the electronic density of the nanowindow rim atoms. These partial charges (see Fig. 3a) along the rim create an electrostatic field around the nanowindow of GV m−1 magnitude (Fig. 3b). This interacts differently with the quadrupole moments of O2 and N2.
The effect of this large electric field is evident by comparing electrostatic potential energies of air molecules while permeating the nanowindow (see Fig. 2a), as O2, N2, and Ar interactions are weak, strong, and non-existent, respectively. In the case of N2, the dispersion repulsion, 5.6 kJ mol−1, is strongly counteracted by an electrostatic stabilization of − 2.7 kJ mol−1, resulting in a total energy requirement of only 3.1 kJ mol−1. However, in the case of Ar, the main contribution to total energy arises from its repulsion with nanowindow rim atoms.
Nanowindows breathe and relax
Graphene has phonon motion and local oscillations, which give rise to concerted vibrations in the nanowindow rim (see Supplementary Movie 1). These vibrations alter the effective size and shape of a nanowindow, thus determining its permeation properties. The distribution of these concerted vibrations at the rim can be visualized via a two-dimensional contour histogram of the distances between opposing O atoms during a simulation (see Fig. 3c–d). Although a high concentration of distances is at the center of the plot, thermal energy creates fluctuations of these atomic distances in about 0.1 Å. The Lennard–Jones (LJ) energy difference when an Ar atom approaches four O atoms from 3.30 Å to 3.25 Å shows that this concerted motion indeed involves a considerable energy penalty of 0.5 kJ mol−1.
The O–O pair distances were followed while N2 permeated through the nanowindow (path in Fig. 3c). As bond vibrations are around 10 times faster than permeation, there is a large fluctuation of interatomic distances. Most permeation occurred when the shorter O–O distance was above its average, due to the intuitive fact that the nanowindow vibration is sterically constrained when a molecule is inside. The gas permeation then becomes concerted to the nanowindow vibration, allowing the rim to enlarge due to a molecular crossing event. This is clear by comparing against a rigid nanowindow (see in Table 1 the rigid nanowindows labelled NW-nC, with n the number of C atoms removed) where frameworks with similar selectivity have much lower permeation rates. Such coherent vibration is very similar to that observed in the framework dynamics of small-pore zeolites, where it is called a “window breathing” mode, which significantly impacts guest diffusion and molecular sieving44. This asymmetrical nanowindow breathing mode is employed in the separation of molecules by shape.
Rotations of functional groups open or close nanowindows
He et al.28 demonstrated that nanowindows with negatively charged carboxylate groups present asymmetric permeation energy profiles at each side of the graphene wall. This was due to different ways that the carboxylate groups orient toward the graphene plane, creating different environments on each side of the graphene wall. Later, Drahushuk et al.41 experimentally found that nanowindow-rim bonds can be chemically rearranged, thus modifying the nanowindow shape and consequently the permeation barrier to achieve selective gas permeation. It is then required for computer simulations to sample all allowed configurations of the nanowindow by considering a flexible framework.
Similar to these out-of-plane configurations, other out-of-plane functional groups dynamically switch their orientation. We analyzed the effect of dihedral orientation of hydroxyl groups in the nanowindow rim (e.g., O1–O4 in Fig. 3d). A set of simulations run for N2 permeation through the flexible NW-3.30 framework (see Fig. 4a) show large-scale fluctuations, with a large spread in permeability rate constants (k = 10 ± 5 µs–1). During all our results presented so far, the full system was allowed to vibrate. The H atoms (which only electrostatically interact with N2 and O2) in the hydroxyl groups are free to rotate through H–O–C–C dihedrals, temporarily locking the H in local energy minima configurations. In contrast, starting the simulations as fully flexible and then quenching the nanowindow framework rigid evidences the importance of these configurations. It allowed identifying three distinct rate regimes of permeation separated by orders of magnitude. A fast permeation regime (k = 28 ± 11 µs–1, Fig. 4b) occurs when the OH atom pairs point toward opposite sides of the graphene plane (Fig. 4e, with O-atoms notation in Fig. 3d), allowing a larger nanowindow space to be opened for the permeating N2. In all these cases, H–O2 pointed toward the reader, creating a favorable environment for permeation. In the moderate rate permeation regime (k = 3.3 ± 0.5 µs−1, Fig. 4c), the OH atom pairs point in opposite out-of-graphene-plane sides and converging graphene-plane direction or same out-of-graphene-plane side but diverging graphene-plane directions (see Fig. 4f). Finally, in the slow rate permeation regime (k = 0.1 ± 0.2 µs−1, Fig. 4d), both atom pairs choke the nanowindow by pointing and also converging in the same direction (see Fig. 4g). Changes in O3–H hydroxyl group orientation had no effect on permeation.
Then, through torsion of functional groups H–O1 and H–O2, the nanowindow electrostatically (as H is just modeled as a point charge) closes to N2. This shows that the OH group position closes the nanowindow to electrostatically interacting molecules, showing strong potential for enhanced separations by including other functional groups in the rim.
As O2 is smaller than N2, it is natural to require a smaller nanowindow to observe a strong effect of the rim functional groups movement on permeation. This sieving has to occur where the molecular crossing is constricted by the rim, i.e., NW-2.73 and smaller for O2 (notice the decrease in O2 permeation rates in Fig. 1). As in the previous case with N2, permeation with the graphene framework locked rigid in different energy minima, showing the importance of the functional group vibration in even narrower nanowindows. Two different O2 permeation cases occur in NW-2.73 depending on the mutual orientation of the opposing armchair hydrogen pairs in the nanowindow rim: (i) an open regime (see Fig. 5a, rate constant 1.8 µs−1) when H-pairs flap away from the graphene layer in opposing directions, allowing permeation of O2 and (ii) an impermeable regime (see Fig. 5b, rate constant less than 0.001 µs−1) when both H-pairs flap toward the same direction and close the nanowindow. Open positions are slightly more favorable (∆E = − 1.3 kJ mol−1), which is confirmed by their number of occurrences. This flapping movement is correctly sampled in the flexible framework, as its rate constant contains contributions from both closed and open states of the nanowindow.
Narrow nanowindows separate air ultra-fast and selectively
Selectivity was first evaluated with the ratio of single gas permeation. A very oxygen-selective and fast-permeating nanowindow is NW-2.97: its permeation rate constant is 47 µs−1, which translates into 600 m3 STP min−1 m−2 and a selectivity larger than 50 for O2:N2 separation (and 1500 for O2:Ar). Narrower membranes, such as NW-2.73, allow slow permeation of O2, while totally blocking N2 and Ar in the 200 ns timescale of our simulations.
In following more realistic experiments, a model mixture of air (O2:N2:Ar = 1:1:1) was easily separated at different temperatures through NW-2.97 (see Fig. 6a). O2:N2 selectivity does not change much with temperature, indicating that both molecules can easily cross the membrane. However, O2:Ar selectivity is very sensitive to temperature, reaching extremely high selectivities at cryogenic temperatures. Modeling the framework as rigid (blue triangles in Fig. 6) decreases permeation rate due to the constraint in the nanowindow vibrations but slightly raises selectivity.
A narrower nanowindow (see NW-2.73 in Fig. 6b) is much more attractive for separation purposes. Even though permeation rates are lower compared to NW-2.97, its selectivity to O2 is higher and it dramatically increases after lowering the temperature. The monotonic decrease of selectivity with rising temperature is a consequence of it being the quotient of the rates of two activated processes. Similarly, the increase of permeance with rising temperature is due to the large changes in gas pressure (the simulation ensemble was canonical) with temperature: in these simulations or air permeation, the calculated pressure was 0.05, 0.7, 1.3, 25, and 67 bar at T = 90, 112, 122, 195, and 300 K, respectively. Above 155 K, all these gases are already supercritical.
A more thorough comparison with experimental membranes (see Table 1) shows some crucial points. First, increase in selectivity comes at the cost of decreased permeability. Second, commercial polymers, such as polysulfone, polycarbonate, and polyimides, can only reach permeation rate selectivities of about 6 for O2:N245,46. And third, even the best polymer membranes, including those with a mixed matrix, rarely surpass an O2:N2 selectivity above 1045,47,48,49,50,51,52,53. This can only be obtained at permeability rates many orders of magnitude lower than our graphene nanowindows. This breakthrough in separation membranes becomes clear in a Robeson plot (see Supplementary Fig. 5) where the upper bound is extended by two orders of magnitude if we use our nanowindows at low temperature. This immense potential of ultra-fast separation with graphene nanowindows can be exploited in multistage setups at low temperature, where purity can be quickly raised after each stage.
Discussion
The behavior of graphene nanowindows of atomic sizes is highly dynamic and dependent on its rim functionalization. Nanowindow breathing, relaxation, rotation of bonds, and large electrostatic fields enable nanowindows to open or close to molecular permeation. Simplified nanowindow models, which ignore the distribution of charges or flexibility of the framework, cannot describe these mechanisms. We showed that high separation selectivities, and especially ultra-fast permeation rates, a thousand times larger than current membranes is achieved and thus encourage further development in description and development of atomically thin membranes for molecular separation.
Methods
Nanowindow construction
Graphene nanowindows were modeled by removing carbon atoms from the center of a pristine graphene layer and passivating the exposed edges with –H, –OH, or C–O–C terminations. The nanowindow structure was optimized with MOPAC201654 and the PM755 method to report the size of the nanowindow as the radius of the largest sphere that fits in the nanowindow, when it just contacts the van der Waals radii of the rim edge atoms.
Molecular dynamics
MD simulations were run using HOOMD56,57,58 code, version 1.3.3. The whole graphene nanowindow framework was considered fully flexible with partial charges along the nanowindow rim. Ar was modeled as a single center LJ particle, whereas O2 and N2 were modeled as rigid bodies consisting of two LJ particles plus three point charges, to take into account their quadrupole moments. A comparison of the charges considered in our models against those calculated by density functional theory (DFT) is shown in Supplementary Fig. 6. Bonded and non-bonded force field parameters are listed in Supplementary Tables 2 and 3. Vibrational frequencies obtained for a hydroxyl-coronene molecule with this force field are compared against those of a high-level DFT calculation in Supplementary Fig. 7. The vibrations playing a key role in permeability, such as –H switching sides of the graphene layer, have an error of < 3.5% (see Supplementary Table 4). All crossed LJ interactions were calculated with Lorentz–Berthelot rules. Long-range electrostatics employed an implementation of the particle–particle-particle–mesh (PPPM) method59. The timestep employed in simulations was 1.1 or 8.9 fs for flexible and rigid nanowindows, respectively. Dimensions of the simulation box in the x, y, and z directions were 42.63 Å, 39.38 Å, and 50.00 Å, respectively. The graphene layer was placed in the x–y plane. Periodic boundary conditions were employed in x and y directions. A reflective LJ wall was placed at z = 25 Å from the graphene plane.
The graphene framework and nanowindow functional groups were kept flexible in most simulations, except in those with rigid nanowindows and the section of nanowindow dihedral rotation. In the latter, the system was equilibrated with a fully flexible framework at the system temperature. Later, the framework was quenched rigid and its energy minimized followed by another equilibration run and collection.
All molecular models in the figures were prepared using VMD 1.9.360 and rendered with Tachyon61.
Data availability
The data that support the findings of this study are available from the corresponding author F. V.-B. on reasonable request.
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Acknowledgements
F.V-B. is supported by TAKAGI Co., Ltd. F.V-B. and K.K. acknowledge project JST-CREST “Creation of Innovative Functional Materials with Advanced Properties by Hyper-nanospace Design”. This work was partially supported by the grant of OPERA project from JST.
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F.V-B. performed all molecular simulations and prepared the figures. K.K. and F.V-B. conceived the idea. All authors analyzed the data, commented the results, and wrote the manuscript.
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Vallejos-Burgos, F., Coudert, FX. & Kaneko, K. Air separation with graphene mediated by nanowindow-rim concerted motion. Nat Commun 9, 1812 (2018). https://doi.org/10.1038/s41467-018-04224-6
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DOI: https://doi.org/10.1038/s41467-018-04224-6
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