Introduction

The importance of π-conjugated molecules (πCMs) has increased over the last few decades [1,2,3], resulting in the design and synthesis of a variety of πCMs [4,5,6,7,8,9,10]. The formation of supramolecular assemblies of πCMs has attracted considerable attention in the soft materials research field [11,12,13]. In this field, the formation of architectures with long-range ordering depends on the effective recognition or interaction between rationally designed molecules. π-Stacking and other monomer interactions give various supramolecular polymers (Fig. 1a). One-dimensional growth mainly involving the π-stacking of πCMs gives nanofibers as supramolecular 1D polymers (Fig. 1b) [14, 15]. The difficulty of the controlling the alignment of the nanofibers is similar to common polymers made with covalent bonds, thus resulting in a lack of anisotropy and density on a macroscopic scale. The two-dimensional growth of the organic molecules gives crystalline films as supramolecular 2D polymers (Fig. 1c) [16, 17]. Thin films consisting of one or a few molecular layers often show flexibility similar to common polymer films. The three-dimensional growth of πCMs gives bulk single crystals (Fig. 1d). Because these are highly ordered 3D molecular assemblies brought together by noncovalent bonding, they will be called here supramolecular 3D polymers. These materials have attracted much attention owing to their anisotropic densely packed molecular structures, which offer a high refractive index and charge transportation properties [18,19,20]. However, it is well known that these crystals are not flexible and are mechanically weak [21, 22].

Fig. 1
figure 1

a Self-assembly of π-conjugated molecules into supramolecular polymers. b Nanofibers. c Crystalline thin film. d Bulk single crystals

Organic single crystals of πCMs are anisotropic and densely packed molecular assemblies and have an important role in optoelectronic devices and sensors [23,24,25]. The defect-free alignment with dense packing of πCMs contributes to their excellent performance in devices. However, organic crystals are often brittle, making it difficult to create flexible devices with crystalline organic materials. However, π-conjugated polymers [26,27,28,29,30] offer flexible fibers and films, but these materials sometimes contain amorphous domains and defects [31,32,33]. Consequently, flexible and tough crystals of πCMs are candidate materials for high-performance flexible devices and mechanosensors. Thus, research into flexible organic crystals under bending stress has received considerable attention in recent years [34]. Bendable organic crystals occasionally show irreversible (plastic) deformation under applied stress [35]. On the other hand, reversible (elastic) bending of organic single crystals is a rare phenomenon, and it has only been shown in a few recent reports [36]. The development of novel π-conjugated molecular frameworks with improved and reliable performance is necessary for practical applications.

Elastic organic crystals of π-CMs

Fibril lamella based on stretchable wires are known to give dense and flexible materials that are found in nature, including the muscle tissue of animals and the scales of fish [37]. The author hypothesizes that π-CMs suitable for elastic organic crystals require: (i) a planar conformation, (ii) a rigid structure, and (iii) controlled intermolecular interactions for face-to-face slip-stacking. The molecular sliding in slip-stacking is a candidate for stretchable molecular wires in fibril lamella. This target structure is exemplified by fibers based on a fibril lamella morphology of slip-stacked molecular wires (Fig. 2).

Fig. 2
figure 2

Schematic illustration of a “fibril lamella” crystal. a Bending–relaxation motion. b Change in the center-to-center distance of π-CMs, resulting from the deformation of molecular wires

For the preparation of elastic crystals meeting the aforementioned criteria (i–iii), research focused on oligothiophene molecules with a tetrafluorobenzene core. The sulfur atom in the thiophene and the fluorine atom on the tetrafluorobenzene provide the four intramolecular hydrogen bonds, [H…Fa], and contacts, [S…Fb], that would yield a highly planar and rigid molecular structure [38,39,40]. Moreover, crystal structures based on the slip-stacking of related oligothiophene molecules have also been reported. The author designed 1,4-bis[2-(4-methylthienyl)]-2,3,5,6-tetrafluorobenzene, 1, which was synthesized by a palladium-catalyzed Stille cross-coupling reaction and gives centimeter-scale single crystals (Fig. 3) [41,42,43]. The crystal structure of 1 contains SF and FH intramolecular interactions that are significantly shorter than the sums of their van der Waals radii (Fig. 3a, b). These contacts result in highly planar molecules with a maximum torsion angle of 1.27° between the tetrafluorophenylene and thiophene units. The molecules form a slip-stacked assembly with a center-to-center separation between the thiophene–tetrafluorobenzene–thiophene planes of 2.347 Å (Fig. 3c). The fibril lamella morphology originates from the slip-stacked molecular wires at the (010) and (001) faces through self-assembly of the planar tetrafluorophenylene–thiophene molecules (Fig. 3c). To clearly observe the macroscopic elastic bending, the author investigated the mechanical performance of the crystal under UV irradiation at 365 nm (Fig. 3d). The straight crystal (i) bent under applied stress (ii–vi) and relaxed upon stress reduction (vii and viii) to recover its original shape. The crystal bending angle exceeded 180° (vi). This reversible bending–relaxation of the crystal could be cycled many times.

Fig. 3
figure 3

a 1,4-Bis[2-(4-methylthienyl)]-2,3,5,6-tetrafluorobenzene, 1. b Crystal structure. c Molecular packing and morphology in the crystal. d Elastic bending motion of the crystal. Figures adapted with permission from ref. [41], Wiley–VCH

Mechanically induced shaping of micro- and nanofibers

Supramolecular 3D polymer materials, especially crystals, of π-CMs have attracted considerable research attention owing to their potential applications in organic devices [44,45,46]. The macroscopic shapes of the crystals of π-CMs are important for the development of device applications, and depend on bottom–up processes. Consequently, it is difficult to intentionally control their shapes. Top–down processing (i.e., forming small crystals from larger ones) is a very practical method for crystal shape control, but it is only feasible for soft and flexible materials. Typical soft materials, such as polymers, are of great interest as their flexibility allows them to form various shapes via facile mechanical shaping. However, unlike polymer materials, applying stress to common organic single crystals generally causes them to disintegrate into powders and crystallites.

Thermal- or photochemical stimuli-triggered splitting deformations of specific organic single crystals into small or fine crystal fragments are interesting from the perspective of crystal engineering [47,48,49]. However, these deformations occur randomly at crystal defects and are thus not suitable for top–down-controlled crystal shaping. Laser fabrication of microcrystals into nanoparticles is a common top–down approach [50], but this method is complex and can only produce nanoscale crystals. Mechanical shaping is an ideal process for preparing organic devices, but the brittleness of typical crystals makes it difficult to produce the exact shapes that are desired for use in specific devices. However, if large-scale (i.e., greater than micrometer scale) organic crystals could be endowed with elastic bending flexibility, organic single crystals could be easily processed into various fine shapes, such as fibers, via mechanical shaping.

Mechanically induced shaping (i.e., top–down processing) of organic single crystals is an undeveloped area of research, because applying stress to nonflexible crystalline materials generally causes them to disintegrate (Fig. 4a). The author has described a mechanical splitting phenomenon of the elastic organic single crystal 1, and a facile shaping method for centimeter-scale elastic organic single crystals of a fluorescent π-CM into various fine crystalline fibers (thickness: ~ 50 μm; width: ~ 150 μm; length: ~ 25 mm) (Fig. 4b, c). The fibers produced maintained their original crystal structure and properties (i.e., fluorescence efficiency and elastic flexibility). Thus, these long, fine, flexible, fluorescent organic single-crystal fibers show potential for applications in optoelectronics. Moreover, crystalline films could be prepared using the Scotch tape method (Fig. 4d) [43]. Elastic organic single crystals provide a new approach for crystal fibers and films, namely, the top–down synthesis of supramolecular 1D and 2D polymers [43].

Fig. 4
figure 4

a Illustration of the common organic crystal breakage under applied stress. b Illustration of the mechanical shaping of a single crystal of 1 into crystal fibers. c Photographic images of a crystal of 1 under UV (365 nm) irradiation: (i) a crystal of 1; (ii) cutting the top of the crystal; (iii) the fabricated fine and long fibers; (iv) the fabricated fine and short fibers. SEM images: (v) the fabricated fine and long fibers and (vi) a nanometer-scale fiber. d Fabrication of a crystalline film via the Scotch tape method. Figures adapted with permission from ref. [43], Wiley–VCH

Mechanically induced shaping can be performed on elastic organic single crystals with similar crystal morphologies to 1, and can be carried out using other elastic crystals, such as 1,4-bis(2-thienyl)-2,3,5,6-tetrafluorobenzene 2 [42] and Cu(acac)2 (Scheme 1), which show fibril lamella crystal morphologies.

Scheme 1
scheme 1

Chemical structures of 1,4-bis(2-thienyl)-2,3,5,6-tetrafluorobenzene 2 and Cu(acac)2

Elastic organic crystals of extended π-CMs with flexible optical waveguide

On the basis of this design strategy for elastic crystals (Fig. 2), the author previously found that two concerted intramolecular interactions (S···F contacts and hydrogen bonding) enhance the molecular planarity and rigidity (Fig. 2). To create elastic organic crystals, the author next focused on a related but further extended π-conjugated framework with a large planar core and fluoroarene termini (Fig. 5a, b) [51, 52]. The crystal structure of 3 is shown in Fig. 5c. The interatomic distance between S and F is 0.271 nm, which indicates intramolecular S···F interactions. The author also observed hydrogen bonding between H and F (d = 0.220 nm). The small torsion angle between the core and the fluoroarene units (2.16°) indicates an extended π-conjugated structure with high planarity and rigidity. The packing of the molecules showed a slip-stacked assembly along the a axis, supported by successive F···F halogen bonding interactions, which resulted in close π–π-stacking interactions (ly = 0.353 nm) (Fig. 5c). The center-to-center distance of the molecular planes (lz) is 0.434 nm. The fibril lamella morphology originates from the slip-stacked molecular wires through the self-assembly of planar molecules and crisscross packing [42] as viewed from the (010) face. The single-crystal structure of 4 also shows an intramolecular S···F interaction and hydrogen bonding. However, the torsion angle between the core unit and fluoroarene unit (11.36°) was greater than that of 3 (Fig. 5c).

Fig. 5
figure 5

a Design concepts. b Chemical structure. c Crystal structure of 3. Figures adapted with permission from ref. [52], Wiley–VCH

Individual crystals were subjected to a mechanical test to assess their elastic features (Fig. 6a). The single crystals 3 and 4 were fixed on a metal pin with adhesive. Figure 6b shows the mechanical bending performance. Bending stress was applied by pushing the crystal with a glass plate. The straight-shaped crystal bent under applied stress in the b direction and recovered its original straight shape upon releasing the stress. Notably, this reversible bending–relaxation of the crystal could be cycled many times. This mechanical motion clearly indicates that the crystals are elastic (bending) organic single crystals. The crystal bending angle exceeded ca. 180°.

Fig. 6
figure 6

a Illustration of the crystal fixed on a metal pin and the mechanical test. b Mechanical bending and relaxation of the crystals 3 and 4. Stress was applied by pushing the crystal with a glass plate under UV (365 nm) irradiation. Figures adapted with permission from ref. [52], Wiley–VCH

The author found that the single crystals exhibited unique optical waveguide (OWG) characteristics (Fig. 7) [52]. The refractive index and a low amount of surface defects are very important factors for high-performance OWG [53]. Organic crystals of π-CMs are suitable OWG materials compared with π-conjugated polymers, but their crystals are generally less flexible. Thus, elastic crystals of π-CMs are considered to be suitable for high-performance and flexible OWG materials. By illuminating the straight crystal with a focused laser (405 nm) at different positions, reddish–orange emission was always detected from the end of the straight crystal 3, irrespective of the excitation position (Fig. 7a). This is a typical characteristic of OWG materials [53,54,55,56]. The bent crystal 3, in which the elastic strain (ε value) of the bent crystal was calculated to be 1.9%, also showed a comparable waveguide performance (Fig. 7b). Figure 7c, d show the emission spectra of the straight and the bent crystals, respectively, at the illuminated position (black dotted line) and at the end of the crystal (solid line). The emission band at the end of the crystal showed a peak at 597 nm with a narrower full-width at half-maximum (FWHM: 34 nm) than at the illuminated position (573 nm, FWHM: 56 nm). The spectral profiles did not change substantially depending on the illumination position, although the emission intensity at the end very slightly decreased with increasing distance (Fig. 7c, d). The author measured the fluorescence intensities at the illuminated position (Iin) and at the end of the crystal (Iout) to calculate the optical loss coefficient by measuring the spatially resolved PL spectra and fitting by using a single exponential curve (Iin/Iout= Ae(−αX), where X is the distance between the illuminated position and the end of the crystal, and α is the loss coefficient) [53,54,55,56]. The α values were thus calculated to be 0.043 and 0.047 dB/mm for the straight and bent crystals, respectively (Fig. 7e).

Fig. 7
figure 7

Optical waveguide behavior of a crystal of 1 on a glass plate. a Straight crystal. b Bent crystal with 1.9% strain. Scale bar: 1 mm. c Emission spectra at the end of a straight crystal. Dotted line: emission spectrum at the illuminated position. d Emission spectra at the end of a bent single crystal. Dotted line: emission spectrum at the illuminated position. e Relative Iout/Iin values as a function of the distance from the illuminated position to the end. Red: straight crystal. Blue: Bent crystal. Figures adapted with permission from ref. [52], Wiley–VCH

Reversible mechanical sensors

Another interesting feature of organic single crystals is the occurrence of mechanochromism and mechanofluorochromism [57,58,59,60]. The molecular orientation and intermolecular interactions in light-emitting crystals are perturbed by mechanical forces (e.g., shearing, grinding, tension, and hydrostatic pressure), which can cause a change in the emission color of the crystals. There have been few reports of reversible color changes under the application and release of mechanical stress (pressure) [61, 62], although this could be an important characteristic of these materials. Consequently, flexible and tough crystals of π-CMs are candidate materials for reversible mechanosensors.

The author has also studied a crystal of the commercially available 4,7-dibromo-2,1,3-benzothiadiazole, DBBT (Fig. 8a, b) [63]. A centimeter-scale needle-shaped single crystal of the molecule bends under applied stress and quickly reverts to its original shape upon relaxation; therefore, the material is an elastic organic single crystal (Fig. 8c). Moreover, the crystal shows greenish–blue colored fluorescence (λ = 513 nm, Φ = ca. 9%). In contrast, the crystal showed a slightly different spectrum (λ = 504 nm) and color (sky-blue) when it was mechanically bent near its elastic bending limit (30°) (Fig. 8d). The unique mechanical and fluorescent properties of the crystal include mechanofluorochromism based on mechanical bending–relaxation cycles. The change in fluorescence is probably due to changing the center-to-center separation length in the slip-stacked molecular packing. The packing of DBBT shifts from stable to metastable during mechanical bending, resulting in a blue-shifted fluorescence band. Relaxation of the bent crystal allows the recovery of the stable packing mode.

Fig. 8
figure 8

a Chemical structure of DBBT. b Crystal structure. c Bending–relaxation motion. d Bending mechanofluorochromism. Emission spectra and a photograph of the straight and the bent crystals. Figures adapted with permission from ref. [63], the American Chemical Society

Solvent control of the supramolecular formation of π-conjugated polymers

Supramolecular (crystalline) structures based on π-conjugated polymers are of interest in the broad field of device applications [64,65,66,67]. The development of highly crystalline π-conjugated polymers [64,65,66,67,68] is important for controlling their optoelectronic properties. 1,4-Bis[2-(4-methylthienyl)]-2,3,5,6-tetrafluorobenzene, 1, is simple and attractive for solid-state fluorescence and is a suitable monomer structure [41,42,43]. Thus, the author studied a π-conjugated polymer formed from thiophene–tetrafluorobenzene repeating units. The author has also recently reported various π-conjugated polymer syntheses via direct arylation polycondensation (DArP) [69,70,71,72,73,74,75]. Thus, DArP of 1,4-dibromo-2,3,5,6-tetrafluorobenzene PF4 with 3,3′-dihexyl-2,2′-bithiophene BT gave a simple alternating copolymer, PBT6PF4 (Scheme 2) [76]. Surprisingly, this polymer yielded a highly crystalline and fluorescent film (Fig. 9a–e). The alternating polymer PBT6PF2 synthesized by DArP of 1,4-dibromo-3,5-difluorobenzene PF2 with BT [75], however, does not show an ordered structure in the film state. In the film, the polymer exhibited efficient red-colored fluorescence, an improved quantum yield (Φsol = 13% → Φfilm = 23%) and a crystalline structure. Its efficient fluorescence behavior is due to the J-aggregated packing structure of the thiophene–tetrafluorophenylene–thiophene units (Fig. 9f) [41,42,43]. Interestingly, supramolecular gel formation occurred in appropriate solvents, and the crystalline domain and fluorescence properties of the gel could be directly controlled by the choice of the solvent (Fig. 9g). The polymer self-assembled into a spherical form that exhibited red fluorescence in a non-aromatic solvent (1,2-dichloroethane) and into a fibrous form that exhibited yellow fluorescence in an aromatic solvent (mesitylene).

Scheme 2
scheme 2

Synthesis of PBT6PF2 and PBT6PF4 via DArP

Fig. 9
figure 9

a UV-Vis absorption spectra of PBT6PF2 and PBT6PF4 in DCM (solid line) and as a thin film (dotted line). b Fluorescence spectra of PBT6PF2 and PBT6PF4 in DCM (solid line) and as a thin film (dotted line). c Fluorescence images of PBT6PF2 and PBT6PF4. d XRD patterns of PBT6PF2 (black line) and PBT6PF4 (red line). e A schematic illustration of the macrostructural order. Scale bar: 5000 counts. f The crystal structure of 1 showing the slip-stacked arrangement (J-aggregation). g Supramolecular gel formation of PBT6PF4. Sample tube: diameter = 1 cm, height = ca. 3 cm. Figures adapted with permission from ref. [76], Wiley–VCH

Final remarks

Organic crystalline supramolecular 3D polymers, bulk organic crystals, have attracted much attention owing to their potential applications in unique and/or high-performance organic devices. However, organic crystals are generally not flexible. Herein, the author’s research on elastic organic crystals is introduced and discussed. The author developed an elastic organic crystal with π-functionality, which shows reversible bending flexibility and optical properties. The first disclosure of 1,4-bis[2-(4-methylthienyl)]-2,3,5,6-tetrafluorobenzene provided exciting new opportunities in flexible materials science, unique material applications, and top–down shape-tuning based on flexibility and π-conjugated molecular structures. In addition to the top–down shape-tuning of the elastic crystals, control over the supramolecular formation (bottom–up synthesis) of a π-conjugated polymer was described. This type of polymer could be designed by harnessing the properties of 1,4-bis[2-(4-methylthienyl)]-2,3,5,6-tetrafluorobenzene. This research will enable the development of new polymers and crystals with potential applications in various organic devices.