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Dextran templating for the synthesis of metallic and metal oxide sponges

Abstract

Silver or gold-containing porous frameworks have been used extensively in catalysis, electrochemistry, heat dissipation and biofiltration1,2,3. These materials are often prepared by thermal reduction of metal-ion-impregnated porous insoluble supports (such as alumina and pumice), and have surface areas of about 1 m2 g−1, which is typically higher than that obtained for pure metal powders or foils prepared electrolytically4 or by infiltration and thermal decomposition of insoluble cellulose supports5. Starch gels have been used in association with zeolite nanoparticles to produce porous inorganic materials with structural hierarchy6, but the use of soft sacrificial templates in the synthesis of metallic sponges has not been investigated. Here we demonstrate that self-supporting macroporous frameworks of silver, gold and copper oxide, as well as composites of silver/copper oxide or silver/titania can be routinely prepared by heating metal-salt-containing pastes of the polysaccharide, dextran, to temperatures between 500 and 900 °C. Magnetic sponges were similarly prepared by replacing the metal salt precursor with preformed iron oxide (magnetite) nanoparticles. The use of dextran as a sacrificial template for the fabrication of metallic and metal oxide sponges should have significant benefits over existing technologies because the method is facile, inexpensive, environmentally benign, and amenable to scale-up and processing.

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Figure 1: SEM micrographs of silver sponges.
Figure 2: Temperature dependence of silver sponge surface area as measured by BET analysis.
Figure 3: SEM micrographs of silver sponges prepared at different temperatures.
Figure 4: Metallic and metal oxide sponges of different compositions.

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Acknowledgements

We gratefully acknowledge the EPSRC (Engineering and Physical Sciences Research Council) UK and JST (CREST) Japan for financial support of this study.

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Correspondence to Stephen Mann.

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The authors have submitted a patent based on the reported work.

Supplementary information

Figure S1 X-ray diffractograms of prepared framework materials.

Figure S2 BET isotherms of silver sponge samples heated at 520, 600, 700, 800 or 900°C. (PDF 839 kb)

Figure S3 TGA profile for a silver nitrate/dextran paste heated at 5°C/ min in air showing a marked weight loss of 59 % at 167°C.

Figure S4 SEM micrographs of silver sponge prepared with low and high Mr dextran.

Figure S5 SEM micrograph of silver sponge containing voids due to acid dissolution of localised copper oxide particles.

Figure S6 SEM micrograph and elemental maps of mixed silver and copper sponge.

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Walsh, D., Arcelli, L., Ikoma, T. et al. Dextran templating for the synthesis of metallic and metal oxide sponges. Nature Mater 2, 386–390 (2003). https://doi.org/10.1038/nmat903

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