Letter | Published:

Metal–organic framework nanosheets in polymer composite materials for gas separation

Nature Materials volume 14, pages 4855 (2015) | Download Citation

Abstract

Composites incorporating two-dimensional nanostructures within polymeric matrices have potential as functional components for several technologies, including gas separation. Prospectively, employing metal–organic frameworks (MOFs) as versatile nanofillers would notably broaden the scope of functionalities. However, synthesizing MOFs in the form of freestanding nanosheets has proved challenging. We present a bottom-up synthesis strategy for dispersible copper 1,4-benzenedicarboxylate MOF lamellae of micrometre lateral dimensions and nanometre thickness. Incorporating MOF nanosheets into polymer matrices endows the resultant composites with outstanding CO2 separation performance from CO2/CH4 gas mixtures, together with an unusual and highly desired increase in the separation selectivity with pressure. As revealed by tomographic focused ion beam scanning electron microscopy, the unique separation behaviour stems from a superior occupation of the membrane cross-section by the MOF nanosheets as compared with isotropic crystals, which improves the efficiency of molecular discrimination and eliminates unselective permeation pathways. This approach opens the door to ultrathin MOF–polymer composites for various applications.

Access optionsAccess options

Rent or Buy article

Get time limited or full article access on ReadCube.

from$8.99

All prices are NET prices.

References

  1. 1.

    et al. Graphene-based composite materials. Nature 442, 282–286 (2006).

  2. 2.

    , , , & Electronics and optoelectronics of two-dimensional transition metal dichalcogenides. Nature Nanotech. 7, 699–712 (2012).

  3. 3.

    et al. Layered silicates by swelling of AMH-3 and nanocomposite membranes. Angew. Chem. Int. Ed. 47, 552–555 (2008).

  4. 4.

    et al. Dispersible exfoliated zeolite nanosheets and their application as a selective membrane. Science 334, 72–75 (2011).

  5. 5.

    , , , & Delaminated zeolite precursors as selective acidic catalysts. Nature 396, 353–356 (1998).

  6. 6.

    et al. High-yield production of graphene by liquid-phase exfoliation of graphite. Nature Nanotech. 3, 563–568 (2008).

  7. 7.

    , & Top-down fabrication of crystalline metal-organic framework nanosheets. Chem. Commun. 47, 8436–8438 (2011).

  8. 8.

    et al. Stable single-unit-cell nanosheets of zeolite MFI as active and long-lived catalysts. Nature 461, 246–249 (2009).

  9. 9.

    , , & One-step synthesis and AFM imaging of hydrophobic LDH monolayers. Chem. Commun.287–289 (2006).

  10. 10.

    , , , & Organic-inorganic hybrid zeolites containing organic frameworks. Science 300, 470–472 (2003).

  11. 11.

    et al. Reticular synthesis and the design of new materials. Nature 423, 705–714 (2003).

  12. 12.

    Hybrid porous solids: Past, present, future. Chem. Soc. Rev. 37, 191–214 (2008).

  13. 13.

    , , & Ethane/ethene separation turned on its head: Selective ethane adsorption on the metal-organic framework ZIF-7 through a gate-opening mechanism. J. Am. Chem. Soc. 132, 17704–17706 (2010).

  14. 14.

    et al. Multiple functional groups of varying ratios in metal-organic frameworks. Science 12, 846–850 (2010).

  15. 15.

    et al. Integration of porous coordination polymers and gold nanorods into core-shell mesoscopic composites toward light-induced molecular release. J. Am. Chem. Soc. 135, 10998–11005 (2013).

  16. 16.

    , & Engineering metal organic frameworks for heterogeneous catalysis. Chem. Rev. 110, 4606–4655 (2010).

  17. 17.

    et al. Metal-organic frameworks-prospective industrial applications. J. Mater. Chem. 16, 626–636 (2006).

  18. 18.

    & Metal-organic framework membranes-high potential, bright future? Angew. Chem. Int. Ed. 49, 1530–1532 (2010).

  19. 19.

    et al. Controllable synthesis of metal-organic frameworks: From MOF nanorods to oriented MOF membranes. Adv. Mater. 22, 3322–3326 (2010).

  20. 20.

    et al. Practical approach to zeolitic membranes and coatings: State of the art, opportunities, barriers, and future perspectives. Chem. Mater. 24, 2829–2844 (2012).

  21. 21.

    et al. A high-performance gas-separation membrane containing submicrometer-sized metal-organic framework crystals. Angew. Chem. Int. Ed. 49, 9863–9866 (2010).

  22. 22.

    et al. Functionalized flexible MOFs as fillers in mixed matrix membranes for highly selective separation of CO2 from CH4 at elevated pressures. Chem. Commun. 47, 9522–9524 (2011).

  23. 23.

    , , , & Metal organic frameworks based mixed matrix membranes: An increasingly important field of research with a large application potential. Microp. Mesop. Mater. 166, 67–78 (2013).

  24. 24.

    , , , & High performance ZIF-8/6FDA-DAM mixed matrix membrane for propylene/propane separations. J. Mem. Sci. 389, 34–42 (2012).

  25. 25.

    , , & Carbon dioxide selective mixed matrix composite membrane containing ZIF-7 nano-fillers. J. Mem. Sci. 425–426, 235–242 (2013).

  26. 26.

    et al. Surface nano-architecture of a metal-organic framework. Nature Mater. 9, 565–571 (2010).

  27. 27.

    et al. Synthesis of new adsorbent copper(II) terephthalate. Chem. Lett. 26, 1219–1220 (1997).

  28. 28.

    , , & Hierarchically micro- and mesoporous coordination polymer nanostructures with high adsorption performance. Cryst. Growth Des. 10, 2451–2454 (2010).

  29. 29.

    , , , & Metal organic framework mixed matrix membranes for gas separations. Micropor. Mesopor. Mater. 131, 13–20 (2010).

  30. 30.

    et al. Synthesis and structure characterization of copper terephthalate metal-organic framework. Eur. J. Inorg. Chem. 2009, 2338–2343 (2009).

  31. 31.

    et al. Interfacial synthesis of hollow metal-organic framework capsules demonstrating selective permeability. Nature Chem. 3, 382–387 (2011).

  32. 32.

    et al. Microporous metal-organic framework with immobilized -OH functional groups within the pore surfaces for selective gas sorption. Eur. J. Inorg. Chem. 2010, 3745–3749 (2010).

  33. 33.

    & Molecular simulations and experimental studies of CO2, CO, and N2 adsorption in metal-organic frameworks. J. Phys. Chem. C 114, 15735–15740 (2010).

  34. 34.

    , , , & Progress in adsorption-based CO2 capture by metal-organic frameworks. Chem. Soc. Rev. 41, 2308–2322 (2012).

  35. 35.

    , & Characterization of microporous copper(II) dicarboxylates (fumarate, terephthalate, and trans-1,4-cyclohexanedicarboxylate) by gas adsorption. Chem. Lett. 30, 122–123 (2001).

  36. 36.

    et al. Structure solution from powder diffraction of copper 1,4-benzenedicarboxylate. Eur. J. Inorg. Chem. 2014, 2140–2145 (2014).

  37. 37.

    , , & AlITQ-6 and TiITQ-6: Synthesis, characterization, and catalytic activity. Angew. Chem. Int. Ed. 39, 1499–1501 (2000).

  38. 38.

    , & ITQ-18 a new delaminated stable zeolite. Chem. Commun.2642–2643 (2001).

  39. 39.

    , & Adsorption by Powders and Porous Solids (Academic, 1999).

  40. 40.

    The potential theory of adsorption of gases and vapors for adsorbents with energetically nonuniform surfaces. Chem. Rev. 60, 235–241 (1960).

  41. 41.

    , , , & Three-dimensional microstructural characterization using focused ion beam tomography. Mater. Res. Soc. Bull. 32, 408–416 (2007).

  42. 42.

    et al. Visualizing MOF mixed matrix membranes at the nanoscale: Towards structure-performance relationships in CO2/CH4 separation over NH2-MIL-53(Al)@PI. Adv. Funct. Mater. 24, 249–256 (2013).

  43. 43.

    et al. Unusual rheological behaviour of liquid polybutadiene rubber/clay nanocomposite gels: The role of polymer-clay interaction, clay exfoliation, and clay orientation and disorientation. Macromology 39, 6653–6660 (2006).

  44. 44.

    et al. Progress in carbon dioxide separation and capture: A review. J. Environ. Sci. 20, 14–27 (2008).

  45. 45.

    , , , & Conventional processes and membrane technology for carbon dioxide removal from natural gas: A review. J. Nature Gas Chem. 21, 282–298 (2012).

  46. 46.

    & Polymers of intrinsic microporosity (PIMs): Organic materials for membrane separations, heterogeneous catalysis and hydrogen storage. Chem. Soc. Rev. 35, 675–683 (2006).

  47. 47.

    & Predictive models for mixed-matrix membrane performance: A review. Chem. Rev. 113, 4980–5028 (2013).

Download references

Acknowledgements

The Kavli Institute of Nanoscience (TUDelft) and the Microscopy Service of the Polytechnic University of Valencia (UPV) are acknowledged for access to their microscopy facilities. P. Alkemade (TUDelft) and J.L. Moya (UPV) are acknowledged for their guidance and assistance in the acquisition of FIB–SEM data sets. The research leading to these results has received funding (J.G., B.S.) from the European Research Council under the European Union’s Seventh Framework Programme (FP/2007-2013)/ERC Grant Agreement no. 335746, CrystEng-MOF-MMM. T.R. is grateful to TUDelft for funding. G.P. acknowledges the A. von Humboldt Foundation for a research grant. A.C., I.L. and F.X.L.i.X. thank Consolider-Ingenio 2010 (project MULTICAT) and the ‘Severo Ochoa’ programme for support. I.L. also thanks CSIC for a JAE doctoral grant.

Author information

Author notes

    • Tania Rodenas
    • , Ignacio Luz
    •  & Gonzalo Prieto

    These authors contributed equally to this work.

Affiliations

  1. Catalysis Engineering, ChemE, Delft University of Technology, Julianalaan 136, 2628 BL Delft, The Netherlands

    • Tania Rodenas
    • , Beatriz Seoane
    • , Freek Kapteijn
    •  & Jorge Gascon
  2. Instituto de Tecnología Química CSIC-UPV, Universidad Politécnica de Valencia, Consejo Superior de Investigaciones Científicas, Avenida de los Naranjos, s/n, 46022 Valencia, Spain

    • Ignacio Luz
    • , Avelino Corma
    •  & Francesc X. Llabrés i Xamena
  3. Max Planck Institut für Kohlenforschung, Kaiser Wilhelm Platz 1 45470 Mülheim an der Ruhr, Germany

    • Gonzalo Prieto
  4. Kavli Institute of Nanoscience, Delft University of Technology, Lorentzweg 1, 2628 CJ Delft, The Netherlands

    • Hozanna Miro

Authors

  1. Search for Tania Rodenas in:

  2. Search for Ignacio Luz in:

  3. Search for Gonzalo Prieto in:

  4. Search for Beatriz Seoane in:

  5. Search for Hozanna Miro in:

  6. Search for Avelino Corma in:

  7. Search for Freek Kapteijn in:

  8. Search for Francesc X. Llabrés i Xamena in:

  9. Search for Jorge Gascon in:

Contributions

A.C., F.K., F.X.L.i.X. and J.G. conceived the research. F.X.L.i.X. and J.G. designed the experiments and coordinated the research. I.L. synthesized and characterized the MOF materials. T.R. and B.S. synthesized and characterized the MOF–polymer composites. H.M. and T.R. recorded the FIB–SEM data sets. G.P. contributed conception and execution of FIB–SEM data reconstruction and image analysis, with the assistance of T.R. All authors contributed to analysis and discussion on the data. The manuscript was primarily written by T.R., G.P., F.X.L.i.X. and J.G., with input from all authors.

Competing interests

The authors declare no competing financial interests.

Corresponding authors

Correspondence to Francesc X. Llabrés i Xamena or Jorge Gascon.

Supplementary information

PDF files

  1. 1.

    Supplementary Information

    Supplementary Information

Videos

  1. 1.

    Supplementary Movie 1

    Supplementary Movie 1

  2. 2.

    Supplementary Movie 2

    Supplementary Movie 2

About this article

Publication history

Received

Accepted

Published

DOI

https://doi.org/10.1038/nmat4113

Further reading

Newsletter Get the most important science stories of the day, free in your inbox. Sign up for Nature Briefing