Skip to main content

Thank you for visiting nature.com. You are using a browser version with limited support for CSS. To obtain the best experience, we recommend you use a more up to date browser (or turn off compatibility mode in Internet Explorer). In the meantime, to ensure continued support, we are displaying the site without styles and JavaScript.

  • Letter
  • Published:

Passivity breakdown and pitting corrosion of binary alloys

Abstract

PITTING corrosion—the localized dissolution of a passivated (oxide-covered) metal in the presence of a solution of certain anionic species—is a major cause of failure of metal structures. The breakdown of extremely thin (1 nm thick), highly stable passivating layers typically occurs in a sporadic, localized and stochastic fashion1,2, rather than as a catastrophic, global process. Using a model of a random binary iron–chromium alloy, we have shown previously3–6 that experimental observations of passivity of stainless steels can be explained by assuming that it is controlled by the selective dissolution of iron7. Thus if the chromium content is above a certain threshold (the percolation limit8), clusters of iron are finite and dissolution will proceed for a while and then stop. Oxidation of surface chromium atoms to form Cr—O—Cr linkages then creates a passive state in which the entire surface is covered with such a layer3,5. Here we show that, by adding to this model the further assumption that there is a small but finite dissolution rate for surface chromium atoms, one obtains a mechanism for the triggering of pitting corrosion of stainless steels that is consistent with experimental studies.

This is a preview of subscription content, access via your institution

Access options

Buy this article

Prices may be subject to local taxes which are calculated during checkout

Similar content being viewed by others

References

  1. Williams, D. E., Westcott, C. & Fleischmann, M. J. electrochem. Soc. 132, 1796–1804 (1985); J. electmchem. Soc. 132, 1804–1811 (1985).

    Article  CAS  Google Scholar 

  2. Shibata, T. & Takeyama, T. Nature 260, 315–316 (1976).

    Article  ADS  CAS  Google Scholar 

  3. Sieradzki, K. & Newman, R. C. J. electrochem. Soc. 133, 1979–1980 (1986).

    Article  CAS  Google Scholar 

  4. Newman, R. C., Foong, T. M. & Sieradzki, K. Corros. Sci. 28, 523–527 (1988).

    Article  CAS  Google Scholar 

  5. Song, Q., Newman, R. C., Cottis, R. A. & Sieradzki, K. J. electrochem. Soc. 137, 435–439 (1990).

    Article  Google Scholar 

  6. Song, Q., Newman, R. C., Cottis, R. A. & Sieradzki, K. Corros. Sci. 31, 621–626 (1990).

    Article  Google Scholar 

  7. Burstein, G. T. & Marshall, P. I. Corros. Sci. 24, 449–462 (1984).

    Article  CAS  Google Scholar 

  8. Stauffer, D. Introduction to Percolation Theory (Taylor & Francis, London, 1985).

    Book  Google Scholar 

  9. Heusler, K. E. Corros. Sci. 31, 597 (1990).

    Article  CAS  Google Scholar 

  10. Wiilliams, D. E., Westcott, C. & Fleischmann, M. in Passivity of Metals and Semiconductors: Proc. 5th Int. Symp. on Passivity Bombannes, France, 1983 (ed. Froment, M.) 217 (Elsevier, Amsterdam, 1983).

    Book  Google Scholar 

  11. Balkwill, P., Stewart, J., Wells, D. B., Westcott, C. & Williams, D. E. in Corrosion Science and Engineering: Marcel Pourbaix 85th Birthday Symp. (eds Rapp, R. A., Gokcen, N. A. & Pourbaix, A.) 295–306 (CEBELCOR, Brussels, 1989).

    Google Scholar 

  12. Stewart, J. thesis, University of Southampton (1990).

  13. Szlarska-Smialowska, Z. Pitting Corrosion of Metals (National Association of Corrosion Engineers, Houston, 1986).

    Google Scholar 

  14. Hakkarainen, T. in Corrosion Chemistry within Pits, Crevices and Cracks (ed. Turnbull, A.) 17–26 (HMSO, London, 1987).

    Google Scholar 

  15. Gaudet, G. T. et al. Am. Inst. Chem. Eng. J. 32, 949–958 (1986).

    Article  CAS  Google Scholar 

  16. Westcott, C. in Electrochemistry Vol. 10: Spec. Per. Rep. (ed. Pletcher, D.) 85–116 (Royal Society of Chemistry, London, 1985).

    Book  Google Scholar 

  17. Urquidi-Macdonald, M. & Macdonald, D. D. J. electrochem. Soc. 136, 961–967 (1989).

    Article  CAS  Google Scholar 

  18. Heusler, K. E. & Fischer, L. Werkst. U Korros. 27, 551 (1976).

    Article  CAS  Google Scholar 

  19. Hashimoto, K. in Passivity of Metals and Semiconductors: Proc. 5th Int. Symp. on Passivity Bombannes, France, 1983 (ed. Froment, M.) 247–252 (Elsevier, Amsterdam, 1983).

    Book  Google Scholar 

  20. Okada, T. Corros. Sci. 31, 453–458 (1990).

    Article  CAS  Google Scholar 

  21. Okada, T. Electrochim. Acta 33, 389 (1988).

    Article  CAS  Google Scholar 

  22. Okada, T. J. electrochem. Soc. 131, 241 (1984).

    Article  CAS  Google Scholar 

  23. Sato, N. J. electrochem. Soc. 129, 260–264 (1982).

    Article  CAS  Google Scholar 

  24. Sieradzki, K., Corderman, R. R., Shukla, K. & Newman, R. C. Phil. Mag. A 59, 713–746 (1989).

    Article  CAS  Google Scholar 

  25. Brüesch, P., Müller, K., Atrens, A. & Neff, H. Appl. Phys. A 38, 1 (1985).

    Article  Google Scholar 

  26. Kruger, J., Long, G. G., Zhang, Z. & Tanaka, D. K. Corros. Sci. 31, 111–120 (1990).

    Article  CAS  Google Scholar 

  27. Okamoto, G. Corros. Sci. 13, 471–489 (1973).

    Article  CAS  Google Scholar 

  28. Asami, K., Hashimoto, K. & Shimodaira, S. Corros. Sci. 18, 151–160 (1978).

    Article  CAS  Google Scholar 

  29. Mitchell, D. F., Sproule, G. I. & Graham, M. J. Appl. Surf. Sci. 21, 199–209 (1985).

    Article  ADS  CAS  Google Scholar 

  30. Riley, A. M., Wells, D. B. & Williams, D. E. Corros. Sci. (in the press).

Download references

Author information

Authors and Affiliations

Authors

Rights and permissions

Reprints and permissions

About this article

Cite this article

Williams, D., Newman, R., Song, Q. et al. Passivity breakdown and pitting corrosion of binary alloys. Nature 350, 216–219 (1991). https://doi.org/10.1038/350216a0

Download citation

  • Received:

  • Accepted:

  • Issue Date:

  • DOI: https://doi.org/10.1038/350216a0

This article is cited by

Comments

By submitting a comment you agree to abide by our Terms and Community Guidelines. If you find something abusive or that does not comply with our terms or guidelines please flag it as inappropriate.

Search

Quick links

Nature Briefing

Sign up for the Nature Briefing newsletter — what matters in science, free to your inbox daily.

Get the most important science stories of the day, free in your inbox. Sign up for Nature Briefing