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Article
HNature Biotechnology  18, 52 - 57 (2000)
doi:10.1038/71916

Stabilization of proteins encapsulated in injectable poly (lactide- co-glycolide)

Gaozhong Zhu1, 3, Susan R. Mallery2 & Steven P. Schwendeman1

1 Colleges of Pharmacy, The Ohio State University, Columbus, OH 43210.

2 Colleges of Dentistry, The Ohio State University, Columbus, OH 43210.

3 Current address: Department of Pharmaceutical Science and Technology, Biogen Inc., 14 Cambridge Center, Cambridge, MA 02142.

Correspondence should be addressed to Steven P. Schwendeman schwende@dendrite.pharmacy.ohio-state.edu
Controlled release from biodegradable polymers is a novel approach to replace daily painful injections of protein drugs. A major obstacle to development of these polymers is the need to retain the structure and biological activity of encapsulated proteins during months of incubation under physiological conditions. We encapsulated bovine serum albumin (BSA) in injectable poly(DL-lactide- co-glycolide) (PLGA) 50/50 cylindrical implants and determined the mechanism of BSA instability. Simulations of the polymer microclimate revealed that moisture and acidic pH (<3) triggered unfolding of encapsulated BSA, resulting in peptide bond hydrolysis and noncovalent aggregation. To neutralize the acids liberated by the biodegradable lactic/glycolic acid-based polyester, we coincorporated into the polymer an antacid, Mg(OH)2, which increased microclimate pH and prevented BSA structural losses and aggregation for over one month. We successfully applied this stabilization approach in both cylinder- and microsphere-injectable configurations and for delivery of angiogenic basic fibroblast growth factor and bone-regenerating bone morphogenetic protein-2. protein deliveryaggregationstabilizationpoly(DL-lactide-co-glycolidebovine serum albumin
Since protein delivery from polymers was first discovered1, research has focused on developing polymer formulations widely applicable for delivery of protein drugs. Efforts to this end have intensified recently as hundreds of recombinant proteins are in the pipeline for US Food and Drug Administration (Rockville, MD) approval2, and protein delivery generally requires daily injections3. Frequent dosing is clinically undesirable because of patient discomfort, psychological distress, and poor compliance with self-injections. To reduce injection frequency, peptide and protein drugs are encapsulated in biodegradable polymers, which are processed into a form that is easily administered through a syringe needle. Current preparations on the market for the delivery of small peptides can reduce injections to once every one to three months depending on the polymer implant size4, 5, 6. During this incubation time, large globular proteins must remain encapsulated at physiological temperature, which poses significant challenges regarding retention of both the structural integrity and biological activity of the protein7.

Two injectable polymer configurations are currently used to deliver peptides and proteins: spherical particles approximately 1−100 mum in diameter, commonly referred to as "microspheres," and single cylindrical implants approximately 0.8−1.5 mm in diameter, which we term "millicylinders." Both configurations are prepared from the biocompatible polyesters formed from lactic and glycolic acids (PLGAs) commonly used in resorbable sutures, and each has distinct advantages and disadvantages8. Several potential sources of irreversible inactivation of proteins encapsulated in PLGAs have been identified7. These include: (1) elevated levels of moisture, providing sufficient protein mobility for reactivity; (2) an acidic microclimate induced by acidic degradation products and carboxylic acid end groups of PLGA; and (3) adsorption of the protein to the polymer surface, which may catalyze protein unfolding and aggregation.

Few have been successful in stabilizing proteins encapsulated in PLGAs9, 10, 11, 12. We report the mechanism of instability of a model protein, bovine serum albumin (BSA), in PLGA millicylinders. This mechanistic analysis suggested a general approach to stabilize proteins encapsulated in PLGA, which was tested and found to work for BSA, basic fibroblast growth factor (bFGF), and bone morphogenetic protein-2 (BMP-2), and for both millicylinder and microsphere geometries.

Results and discussion
Irreversible instability of BSA in PLGA.
To investigate BSA stability in the polymer, we encapsulated BSA in PLGA 50/50 millicylinders (15% BSA wt/wt). Then, we monitored the release of BSA in a phosphate buffer and the simultaneous loss of soluble BSA encapsulated in the polymer due to aggregation. Bovine serum albumin release was incomplete (only 20%) with a corresponding growth of insoluble aggregates in the polymer ( Fig. 1A and B, circles). By 28 days, most initially encapsulated BSA (approx80%) had become insoluble and unreleasable from the polymer. This insoluble fraction was 98% soluble in 6 M urea (Table 1), indicating that the aggregates were noncovalent instead of common disulfide-bonded aggregates, which require reducing agent to dissolve13. The soluble BSA recovered from the polymer (28 days of incubation) was examined by SDS−PAGE. Several peptide fragments (e.g., 55, 40, and 25 kDa) accompanied the dimeric and trimeric BSA (Fig. 1D), the precursors of insoluble aggregates. Therefore, the analysis revealed two salient features of the instability of encapsulated BSA: the formation of insoluble, noncovalent aggregates by hydrophobic interactions and peptide bond hydrolysis.

Figure 1. Effect of Mg(OH)2 content on BSA release kinetics (A) and encapsulated BSA aggregation kinetics (B) during incubation of the PLGA implants at 37°C in PBST.
Figure 1 thumbnail

Millicylinders were loaded with 15% BSA and 0% (), 0.5% (shaded square), and 3.0% () Mg(OH)2. (meanplusminuss.e.m., n=3 ). (C) Aggregation kinetics of BSA in a simulated polymer microclimate. BSA was lyophilized from pH 2 solution and exposed to 37°C and 86% RH (meanplusminuss.e.m., n=2). (D) SDS−PAGE of denatured BSA from 15% BSA/PLGA (lanes 2, 5, and 7) and from the simulation (lanes 3, 6, and 8). Lane 1: high-molecular-weight markers (reduced); lane 2: insoluble BSA from the polymer (reduced); lane 3: insoluble BSA from the simulation (reduced); lane 4: nonencapsulated standard BSA (nonreduced); lane 5: insoluble BSA from the polymer (nonreduced); lane 6: insoluble BSA from the simulation (nonreduced); lane 7: soluble BSA from the polymer (nonreduced); lane 8: soluble BSA from the simulation (nonreduced).



Full FigureFull Figure and legend (72K)
Table 1. Comparison of BSA instability under simulated and encapsulated conditions.
Table 1 thumbnail

Full TableFull Table
Simulating BSA instability in the polymer.
Primary deleterious characteristics in the polymer microclimate are expected to consist of one or more of the following: elevated moisture, acidic pH, and the polymer surface7. To test this hypothesis, we simulated BSA instability in the PLGA microclimate. If one or more of the chosen conditions adequately describe the microclimate, we would expect to create a denatured state of BSA similar to that observed for encapsulated BSA with instability occurring over similar time scales.

Polymer acidity was simulated by exposing BSA, which had been lyophilized from pH 2-5 solutions, to a humid environment (86% relative humidity [RH] and 37°C) for one week. Of the conditions tested, only the highly acidic simulation (pH 2) induced aggregation (43 plusminus 6% insoluble BSA, n = 3). For pH 3, no aggregation was observed (data not shown). To probe for possible similarities with aggregation in the polymer, the kinetics and mechanism of BSA aggregation under the pH 2 condition were examined. Acid-induced aggregates of BSA formed over 10 days (Fig. 1C) and were soluble in denaturing solvent (Table 1). Moreover, the denatured BSA produced in the simulation and in the polymer microclimate exhibited nearly identical peptide bond fragmentation, as shown by SDS−PAGE (Fig. 1D). Hence, incubation of moist protein (lyophilized at pH 2) produced a denatured state in BSA that was identical to that when encapsulated (Table 1). The aggregate type (noncovalent), peptide bond fragments (e.g., 25, 40, 55 kDa), and aggregation time scale (e.g., approx10 days) were equivalent.

Moisture affected the aggregation rate but not the mechanism. For example, if little water was added to the acidic BSA powder, variable aggregation levels were observed. For water:protein weight ratios of 0-0.2, no aggregates were observed after one week at 37°C; for a 0.8-1.0 ratio, aggregates were produced (about 70% insoluble BSA), which were >94% soluble in 6 M urea (data not shown). To simulate BSA adsorption, BSA solutions (pH 2-7) were incubated at 37°C for one week with blank PLGA microspheres or fine polymer powder (as obtained from the manufacturer) to provide a polymer surface. Negligible adsorption (<2%) was recorded in any of these simulations (data not shown).

Developing a hypothesis for the mechanism of instability of encapsulated BSA.
Acidity commonly develops in PLGAs14, 15, 16, 17, 18, 19 because of accumulation of acidic degradation products upon polyester hydrolysis. A highly acidic pH (<3) was also required for noncovalent aggregate formation in our polymer microclimate simulations. Thus, the added 15% BSA did not significantly alter the acidic pH (e.g., by creating water channels in the polymer to allow buffer ions to diffuse in or by buffering pH itself). Instead, the encapsulated BSA was rehydrated at a pH that caused the protein to unfold (BSA undergoes a conformational transition from the F to E isoform at pH 2.7 [20]), providing the driving force for noncovalent aggregation via hydrophobic interactions. Peptide bond hydrolysis is also particularly rapid at acidic pH or when labile peptide bonds (e.g., Asp-Xaa linkage21) become exposed during unfolding.

Developing a rational stabilization approach using Mg(OH)2 .
Our mechanistic observations suggested a rational approach to stabilize encapsulated BSA. As BSA aggregation did not occur in microclimate simulations at pH3, and peptide bond hydrolysis would be inhibited at higher pH, we tried an established method of increasing the microclimate pH in poly(ortho esters), a polymer cousin of PLGA. To stabilize the ortho ester bond and to extend the release time of drugs, Mg(OH) 2 is routinely incorporated into poly(ortho esters)22. Consequently, to test whether Mg(OH)2 could inhibit BSA instability, we coencapsulated the salt with BSA at 0.5% and 3% by weight. Then, we compared release and aggregation kinetics of these samples with those observed for the 0% base control. As predicted, as more Mg(OH)2 was added, more BSA was released and less encapsulated BSA became insoluble ( Fig. 1A and B). For the 3% Mg(OH)2 preparation, the aggregation was virtually eliminated.

To examine hydrolysis extent and any other potential structural alterations of BSA, SDS−PAGE, isoelectric focusing (IEF), circular dichroism (CD), and fluorescence spectroscopy were employed to characterize the encapsulated and released BSA from the Mg(OH)2/PLGA (Fig. 2). The large degree of fragmentation that occurred in the absence of Mg(OH) 2 had largely disappeared (Fig. 2A). Some faint low-molecular-weight bands were noticeable, particularly in the residual encapsulated BSA after 28 days, but these were small relative to the monomeric band.

Figure 2. Structural analyses of BSA from incubated PLGA millicylinders by SDS−PAGE (A), IEF (B), CD spectra (C), and fluorescence emission spectra (D).
Figure 2 thumbnail

In SDS−PAGE and IEF analyses, lanes 1−5 are standard BSA, released BSA on day 1, days 5−7, and days 21−28, and residual BSA on day 28, respectively. In CD and fluorescence emission spectra, samples include: standard BSA (—), BSA heat denatured in PBST (90°C for 30 min) (---), released BSA samples from day 1 (— —), days 5−7 (− − −), days 16−20 (---), days 21−28 (......), and residual BSA (−.−.). The IEF of heat denatured BSA was distinguishable from standard BSA (data not shown). Samples for fluorescence were 50 mug/ml.



Full FigureFull Figure and legend (32K)
To test for the most common route of protein degradation—deamidation—the released and encapsulated BSA was examined by IEF. No alteration of the protein's pI (4.7) was detected (Fig. 2B). Likewise, no alterations in secondary or tertiary structure of BSA were noticeable in the CD (Fig. 2C) and fluorescence spectra (Fig. 2D ). Hence, the structure of BSA was retained (>90%) from the Mg(OH) 2/PLGA preparation for a period of one month.

To confirm that the Mg(OH)2 actually neutralized the acidic microclimate in the polymer, we examined changes in polymer erosion of BSA-loaded millicylinders on addition of Mg(OH)2. The following alterations in polymer erosion would indicate that the salt induced a microclimate pH increase: (1) a polymer water content increase due to increased osmotic pressure generated by magnesium carboxylate salts and ionization of polymer end groups (2) a polymer degradation half-time increase resulting from inhibition of acid-catalyzed polyester hydrolysis23, and (3) an inhibited release of sequestered acidic moieties (high-molecular-weight PLGA releases degradation products into the erosion medium only after the molecular weight declines to a critical value24). As seen in Table 2, each trend was observed. When the base was added to 15% BSA/PLGA millicylinders, polymer water content doubled, degradation half-time was extended from 16 days to 25 days, and fewer acidic species were released (phosphate-buffered saline, 0.02% Tween 80 [PBST] pH 7.4 dropped to pH 7.0 instead of 3.5 after four weeks).

Table 2. Neutralization effect of Mg(OH)2 on the erosion behavior of 15% BSA/PLGA millicylinders.
Table 2 thumbnail

Full TableFull Table
The basicity of the encapsulated salt also affected microclimate pH. For example, when a stronger base, Ca(OH)2, was substituted for Mg(OH) 2, after two weeks incubation disulfide-bonded aggregates of BSA began to form (meanplusminuss.e.m.: 11plusminus1% disulfide bonded; 3.9plusminus0.1% noncovalent bonded for 3% Ca[OH]2; n=3). The formation of disulfide bonds requires a free thiolate, revealing a neutral to basic microclimate pH. When a weaker base, ZnCO3, was used, the noncovalent aggregation increased, suggesting a lower microclimate pH (after two weeks, 10plusminus1% noncovalent aggregates for 3% ZnCO3; 2.0plusminus0.4% for 3% Mg[OH]2) with negligible disulfide-bonded aggregation. (A weight basis was used instead of a molar basis for the salt comparison, because pores in the polymer are saturated with salt and the weight basis controls percolation of the salt throughout the polymer.) Finally, coencapsulation of a neutral salt (e.g., NaCl) was also unsuccessful in preventing BSA aggregation (after two weeks, 24plusminus1% noncovalent aggregates for 3% NaCl), and any partial stabilization was consistent with polymer water content increases induced by the salt.

Generality of the use of basic salts to improve stability of proteins encapsulated in PLGA.
To test the generality of our stabilization approach, we encapsulated two growth factors, recombinant human bFGF and BMP-2, in PLGA millicylinders, and formulated BSA in PLGA microspheres. Basic fibroblast growth factor is currently being tested for wound healing, osteogenesis, and diabetic ulcers25. Like most therapeutic proteins, bFGF's in vivo serum half-life is very short (<3 min)26, making it a good candidate for controlled release27, 28, 29, 30. Another important application is to inject BMP-2 with a carrier matrix to induce bone regeneration, which is a promising alternative to bone grafting31, 32. PLGA is now considered a good candidate to overcome the difficulties with conventional BMP-2 carriers, including inactivated collagenous bone matrix33, 34. Moreover, in contrast to millicylinders, microspheres have several advantages, particularly to reduce pain of injections and to simplify administration8. PLGA 50/50 microspheres also frequently develop an acidic microclimate, according to recent findings15, 16, 17, 18.

Before encapsulating bFGF, we considered several instability pathways characteristic of this protein. Basic fibroblast growth factor binds heparin, and when unbound, loses activity rapidly35, 36. It adheres avidly to glass and plastic surfaces29 and disulfide exchange of bFGF is catalyzed by trace metals (e.g., those remaining from the polymerization of polymer7). Therefore, we selected five additives for encapsulation of bFGF. The 3% Mg(OH)2/15% BSA combination was suitable for neutralizing the acidic microclimate. High BSA concentrations may also inhibit adsorption of bFGF to PLGA29. We added heparin at a weight ratio of 1:1 (heparin to bFGF) to enhance bFGF stability36, and EDTA to chelate trace heavy metals. Sucrose was used to retain bFGF structure in the solid state25.

As predicted, when bFGF was encapsulated (approx0.0025%) in the Mg(OH) 2/BSA/PLGA millicylinders, the growth factor was released ( Fig. 3A, filled circles) in a fashion similar to that observed for BSA (Fig. 1A). Over 28 days, 71% of immunoreactive bFGF was detected in the release medium and 21% remained in the polymer (Table 3), accounting for approximately 92% of initially encapsulated bFGF. If millicylinders did not contain both heparin and Mg(OH)2/BSA, bFGF lost immunoreactivity. For example, when heparin was removed from the stabilized formulation, only 2% bFGF was released over one month with no immunoreactive bFGF in the residual fraction (Table 3). Similarly, when 20% arabic gum was substituted for 3% Mg(OH)2/15% BSA, no bFGF was observed in the release medium after four days and only 38% was accounted for in both the release and residual fraction. (A 0% Mg[OH]2 and 15% BSA control was not performed because of BSA aggregation.)

Figure 3. (A) Controlled release of bFGF.
Figure 3 thumbnail

PLGA millicylinders were loaded with 3% Mg(OH)2/0.0025% bFGF/0.0025% heparin/0.01% EDTA/0.6% sucrose/14.4% BSA () and 3% Mg(OH)2/0.01% bFGF/0.01% heparin/0.01% EDTA/2.3% sucrose/12.7% BSA (slow-releasing, shaded square) (plusminuss.e.m., n=3). (B) Evaluation of biological activity of bFGF samples from the slow-releasing millicylinders. Bioactivity (%)=concentration determined by bioassay/concentration determined by ELISA times 100%.



Full FigureFull Figure and legend (19K)
Table 3. Generality of the stabilization effect of basic salts for protein delivery from PLGA.
Table 3 thumbnail

Full TableFull Table
To increase the capacity of the polymer to deliver bFGF, we increased bFGF loading to 0.01% and sucrose loading to 2.3%. The bFGF release initially was much slower and later exhibited a linear release profile up to four weeks (Fig. 3A, filled squares). The release of BSA from the same preparation in PBST was retarded similarly (data not shown). Thus, sucrose can be used to slow down release of both BSA and bFGF from the polymer, probably by increasing viscosity of aqueous pores in the polymer.

Although >90% recovery by ELISA during release indicates retention of bFGF immunoreactivity (Table 3), this fraction is not necessarily bioactive. To test this, we examined whether encapsulated and released growth factor induced cell proliferation (as indicated by [3H]thymidine incorporation37). The encapsulation procedure did not affect the biological activity of bFGF (time 0, Fig. 3B). Some small inactivation apparently occurred during release, but 65−85% bioactivity of bFGF was retained over the entire one-month release experiment.

To similarly stabilize encapsulated BMP-2, we again used 3% Mg(OH) 2 and 15% BSA to neutralize microclimate acidity in PLGA millicylinders containing BMP-2 (0.25% loading). No other additives were used. We also included a second positive control using the protein substitute, gum arabic (i.e., 3% Mg[OH]2, 15% gum arabic, 0.25% BMP-2). In both cases, controlled release was observed over 28 days (data not shown) resulting in a recovery (released + soluble residue fraction) of >80% (Table 3). In contrast, when base was removed from the formulation (18% gum arabic), only 30% protein was recovered by immunoassay.

To test our approach in microspheres, we examined whether encapsulated BSA undergoes the acid-induced mechanism of instability and if so, whether basic additives inhibit the mechanism. As expected, BSA also forms noncovalent aggregates (approx25−70%) when encapsulated in PLGA microspheres (Table 3), confirming that an acidic microclimate also commonly develops in PLGA 50/50 microspheres. It has been suggested that BSA becomes unstable in PLGA microspheres primarily by protein adsorption to the polymer38. This conclusion was strongly weighed on the SDS-induced liberation of previously unreleasable BSA from the polymer. We found that the SDS buffer used in the SDS−PAGE (Fig. 1D) dissolves encapsulated noncovalent aggregates, which may explain the reported release of sequestered BSA from the polymer. Therefore, we conclude that protein adsorption, consistent with our simulations, is not the predominant source of BSA instability in PLGA microspheres.

Whereas the BSA instability mechanism in microspheres was similar to that observed in millicylinders, coencapsulation of Mg(OH)2 was only moderately successful to inhibit BSA aggregation in microspheres. For example, the soluble fraction of BSA in PLGA microspheres (0.64 dl/g) decreased from 68% without base to 26% with Mg(OH)2 (Table 3). This modest BSA stability increase afforded by Mg(OH)2, and our previous studies illustrating a heterogeneous pH distribution in Mg(OH) 2/PLGA microspheres (no protein)15, suggest that the basic additive could not diffuse to all acidic protein pores in the polymer. To overcome this problem, we turned to another base, MgCO3, which has basicity equivalent to that of Mg(OH)2, but which is about 10-fold more water soluble, to facilitate base diffusion. The more soluble salt inhibited BSA aggregation at a level similar to the inhibition attained in millicylinders with Mg(OH)2. For the medium-molecular-weight PLGA (0.64 dl/g), aggregation was held to just 13% over 28 days with 89% recovery (Table 3). Remarkably, coencapsulation of MgCO 3 in low-molecular-weight PLGA (0.20 dl/g) resulted in a reduction of BSA aggregation to just 1.5% over 51 days with 94% recovery ( Table 3). This latter preparation controlled release of BSA slowly and continuously over the entire experiment after a 32% burst (data not shown).

We conclude that the acidic microclimate in PLGA delivery systems (including microspheres) is a common source of instability of encapsulated proteins. Poorly water-soluble basic salts can be used to neutralize the polymer microclimate pH to levels necessary to retain the structure and biological activity of encapsulated acid-labile proteins.

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Experimental protocol
Reagents.
Poly(DL-lactide-co-glycolide) 50/50 (inherent viscosity of 0.20, 0.63, and 0.64 dl/g in hexafluoroisopropanol solution) was from Birmingham Polymers (Birmingham, AL). Recombinant human bFGF and BMP-2 were supplied by Scios (Sunnyvale, CA) and Orthogene (Fremont, CA), respectively. Bovine serum albumin (A-3059), heparin (H-3393), and gum arabic were from Sigma (St. Louis, MO). Fine Mg(OH)2, MgCO 3, and Ca(OH)2 (<5 mum) powders were from Aldrich (Milwaukee, WI) and ZnCO3 (<5 mum) was from ICN Biomedical (Aurora, OH). Cell culture reagents were from GIBCO Life Technologies (Rockville, MD). All other chemicals were of analytical grade or purer and purchased from commercial suppliers.

PLGA millicylinder preparation.
A suspension of sieved BSA (<90 mum) with or without basic salt in acetone-PLGA (0.63 dl/g) solution (50% wt/wt) was loaded in a syringe and extruded into silicone rubber tubing (0.8 mm i.d.) at approximately 0.1 ml/min (39). The solvent-extruded suspension was dried at room temperature (24 h) and then under vacuum at 45°C (24 h). For encapsulation of bFGF and BMP-2, each growth factor was combined with additives in 10 mM sodium phosphate buffer (pH 7.4), lyophilized to a fine powder (approx4% moisture determined by Fisher titration), and sieved before extrusion and drying. All preparations had a loading efficiency invariably between 85% and 95%.

PLGA microsphere preparation.
According to a solvent evaporation method40, 100 mul of 150 mg/ml BSA in 10 mM phosphate buffer (pH 7.4) were added to 1 ml of PLGA/CH2Cl2 solution (30% for 0.64 dl/g; 70% for 0.2 dl/g) with or without basic salt. The mixture was homogenized at 10,000 r.p.m. (1 min at 4°C), and transferred to a 2% polyvinyl alcohol (PVA) aqueous solution. The water-in-oil-in-water emulsion was formed by vortexing the mixture for 20 s, and the particles were hardened for 3 h in 100 ml of 0.5% PVA at room temperature. Microspheres were collected by centrifugation, washed with water, and lyophilized. Microspheres from both preparations were spherical with a mean diameter between 60 and 70 mum. The BSA loading was approximately 4% with an encapsulation efficiency between 70% and 80%.

Controlled release of proteins.
Bovine serum albumin release was monitored in PBST. Millicylinders (approx10 mg) or microspheres (approx20 mg) were placed in release medium (0.5 ml) and incubated under mild agitation (37°C). To sample, the buffer was removed (by centrifugation for microspheres) and replaced with new medium. Protein content in release samples was determined by using a modified Bradford assay (Coomassie brilliant blue plus protein assay, Pierce, Rockford, IL), which is also compatible with denaturing/reducing agents used below. The release of bFGF and BMP-2 millicylinders was examined similarly except that 1% BSA, 10 mug/ml heparin, and 1 mM EDTA were added to the release medium to prevent protein damage once released from the polymer.

Evaluation of BSA aggregation.
Incubated polymers were removed from release medium, dried, and dissolved in acetone. After centrifugation and removal of the polymer solution, the remaining BSA pellet was reconstituted in PBST and incubated (37°C) overnight before determining the protein content; this gave a measure of the water-soluble protein encapsulated (also used for protein loading measurement). Any aggregate was collected by centrifugation and incubated (37°C for 30 min) in denaturing solvent (PBST, 6 M urea, 1 mM EDTA); analysis of protein concentration gave the amount of noncovalently bonded BSA aggregates41. The same procedure was repeated with reducing solvent (10 mM dithiothreitol in denaturing solvent) to determine the amount of disulfide-bonded aggregates.

Simulations of BSA instability in the polymer microclimate.
For simulating pH, BSA (4 mg/ml) in a universal buffer (H3PO 4, HAc, and H3BO3; 40 mM each, titrated with NaOH) was lyophilized from pH 2−5 and incubated (37°C and 86% RH)41. To sample, protein was reconstituted in PBST and examined for the aggregate type. For simulating water content, water was added directly to lyophilized BSA (from pH 2), sealed, and incubated (37°C for one week)42. To test protein adsorption, BSA (1 mg/ml) in universal buffer (pH 2−7) was incubated for one week (37°C) with 20 mg PLGA powder (0.20 dl/g, <100 mum) or PLGA (0.63 dl/g) microspheres prepared by solvent evaporation43. Losses of BSA from solution were used to determine adsorption extent.

Structural analysis of encapsulated BSA.
Fluorescence emission spectra of BSA (300−500 nm; 240 nm/min) were obtained with a Perkin-Elmer (Norwalk, CT) LS50B luminescence spectrometer. Far ultraviolet CD spectra (200−250 nm) were recorded with a J-500A Jasco (Tokyo, Japan) spectropolarimeter at room temperature. The integrity of protein samples was determined by both SDS−PAGE and IEF gel electrophoresis, which were performed on a PhastSystem (Amersham Pharmacia Biotech AB, Uppsala, Sweden). PhastGel gradient 10−15 gels and IEF 3−9 gels (Amersham Pharmacia Biotech AB) were used for SDS−PAGE and IEF analyses, respectively. Coomassie brilliant blue staining was performed after separation.

ELISA for bFGF.
A 96-well plate was coated with monoclonal anti-bFGF (Upstate Biotechnology, Waltham, MA) overnight at 4°C (44 and 45). Samples or standards of bFGF in release media were added to each well and incubated at 4°C for 24 h. After washing, polyclonal rabbit anti-bFGF (Sigma) was added and left at room temperature for 2 h, followed by 2 h with anti-rabbit IgG−horseradish peroxidase (1:10,000, Sigma). The substrate o-phenylenediamine with H2O2 (Sigma Fast OPD tablet sets) was added (30 min at room temperature) and the reaction was stopped with 3 M H2SO 4. The product was detected (490 nm) on a plate reader (Dynatech Laboratories, Chantilly, VA).

BIAcore immunoassay for BMP-2.
BMP-2 was quantified with a BIAcore 2000 biosensor (Biacore AB, Uppsala, Sweden). A monoclonal antibody of BMP-2 (Orthogene) was immobilized onto a CM-5 sensor chip using the amine coupling kit (Biacore AB). Bone morphogenetic protein-2 in release medium was assayed over the immobilized antibody surface. Sample volume was 30 mul and HEPES-buffered saline was the mobile phase (10 mul/min). The surface was regenerated (10 mul 10 mM HCl) after each sample. The antibody was stable on the chip surface for more than one month (standard curve range, 50-1,600 ng/ml BMP-2).

Cell proliferation assay for bFGF.
BALB/c 3T3 fibroblasts (25,000/well, CCL-163, American Type Culture Collection) in Dulbecco's modified Eagle's medium containing 10% bovine calf serum, 50 U/ml streptomycin, and 50 mug/ml penicillin were seeded (200 mul/well) on 96-well plates37 and grown to confluence (one week) without changing the medium. Then, bFGF samples or standards (10 mul) in release medium were added (20 h) followed by 1 muCi of [3H]thymidine (6.7 Ci/mmol, DuPont/NEN Research Products, Boston, MA) per well (6−8 h). Cells were collected on filter paper by using a PHD cell harvester (Cambridge Technology, Cambridge, MA), resuspended in 3 ml scintillation cocktail 3a70B (Research Products International Corporation, Mount Prospect, IL), and counted (Beckman scintillation counter, Fullerton, CA).

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Received 14 April 1999; Accepted 22 September 1999

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Acknowledgments
We thank Dr. John Wang of Synzyme Technologies (Irvine, CA) for his helpful suggestions. We are very grateful to Prof. Mark Coggeshall, from the Department of Microbiology of the Ohio State University for his help in the bFGF bioassay experiment. We thank Dr. Hanne Bentz from Orthogene and Prof. Jeffrey Hubbell from the Swiss Federal Technology Institute for their aid in the BMP-2 studies. We also thank Professor Gary Means from the Department of Biochemistry, and Dr. Jichao Kang of the College of Pharmacy at the Ohio State University for their helpful discussions and technical assistance, respectively. This work was supported by NIH DE 12183 and a PhRMA grant to S.P.S.

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