Introduction

Early nasal continuous positive airway pressure (CPAP) is now recognized as the cornerstone treatment of respiratory distress syndrome (RDS) in preterm neonates. Both European and American guidelines advise so [1, 2], since avoiding mechanical ventilation has proven to be beneficial according to meta-analyses of several randomized controlled trials [3, 4]. For CPAP to be maximally efficacious, interfaces should be carefully chosen [5, 6] and pressure interruptions should be minimized avoiding lung derecruitment [7].

However, CPAP failure may still occur and patients may require surfactant administration. Surfactant may be administered after intubation through the intubation-surfactant-extubation method, which requires an endotracheal tube placement under laryngoscopy [8]. An alternative procedure using thin catheters unsuitable to ventilate has been recently proposed: this procedure still requires laryngoscopy and has been described in two slightly different variants and they have been given the label ‘‘minimally invasive surfactant therapy’’ or ‘‘less invasive surfactant administration.’’ The first variant uses a stiff vascular catheter (usually inserted through the mouth), while the second needs a soft feeding tube (usually inserted through a nostril and guided with a McGill’s forceps) [8]. The main advantages of these techniques are supposed to be the reduced invasivity, the avoidance of mechanical ventilation and the continuation of CPAP during surfactant administration [8]. However, no data are available about the CPAP stability and the actual pressure delivery during surfactant administration with these techniques. In some cases, nasal prongs were kept in place; in some others, they were removed during the procedure [9, 10]. Moreover, it is not always specified if patient’s mouth is left open or closed during surfactant administration [9, 10] and different CPAP generators and interfaces may be used [11]: all these factors might impact on pressure delivery.

We sought to investigate the pressure delivery during less invasive surfactant administration, as we hypothesized that it might be significantly reduced. Thus, we performed an in vitro study with different types of CPAP systems, interfaces and degree of leaks; then, we verified the pressure drop in a series of clinically stable neonates under the same conditions.

Methods

In vitro model

A neonatal mannequin with upper airways mimicking a preterm infant (Laerdal inc., Stavanger, Norway) has been used. Its trachea was cut and tightly connected to a newborn lung model (n.20/01/0082, Acutronic Medical System, Zurich, Switzerland), as previously published [12]. The mannequin and the lung reproduced the mechanical characteristics of RDS in preterm neonates (compliance: 0.4 mL/cm H2O, 3 cm tracheal length, 3 mm internal tracheal diameter [13, 14]). A respiratory function monitor (FLORIAN®, Acutronic Medical System, Zurich, Switzerland) was connected to the lung model through a low compliance line and a stopcock to measure the pressure at the lung (P lung). The FLORIAN® pressure transducer has been specifically designed for neonatal ventilation and has an accuracy of ± 4%, as per its technical details (Acutronic Medical System, Zurich, Switzerland). The model was connected to either a variable flow device (VF-CPAP: Infant Flow®, Carefusion, San Diego, CA, USA) or to a continuous flow ventilator (CF-CPAP: BabyLog 8000 + ®, Drager, Lubeck, Germany), through dedicated circuits and appropriately sized nasal mask (nFLOW® Nasal Mask Large, Intersugical Ltd. Wokingham, UK and FlexyTrunk® Nasal Mask Large, Fisher&Paykel Healthcare, Auckland, New Zealand, for VF-CPAP and CF-CPAP, respectively). We used these masks as they resulted superior to nasal prongs [6] and they represent the first line interface used in our neonatal intensive care unit (NICU). Before the study, these devices underwent a technical revision and have been set as per the manufacturer’s recommendations.

Protocol

Preliminary tests were performed with both types of CPAP generators. CPAP was progressively set at 4, 5, and 6 cmH2O, the circuit was directly connected to the test lung and secured to completely avoid leaks: CPAP was measured at the lung to demonstrate the accuracy of pressure transducer, against the CPAP value shown by the CPAP generator. A second test was then performed to verify model suitability: the circuit was connected to the mannequin and its mouth was closed using an investigator’s hand. The bench model and the test are described in an illustrative video in the Supplementary electronic information-1. Each test lasted 15 min and no malfunctioning was noticed. Before each test the transducer was calibrated at zero pressure in room air.

The experimental procedure was divided in the following time-point. T 0: before laryngoscopy and surfactant administration (mannequin mouth was closed during this phase); after T 0, laryngoscopy was performed and P lung was always zero during this procedure, thus it was not considered for study purposes. T 1: surfactant administration with catheter placed into the trachea (and mouth either open or closed). T 2: catheter withdrawal (achieved over 5 s, while maintaining the mouth closed). P lung was recorded for the three timepoints; pressure tracing was continuously observed on the FLORIAN® screen and, if P lung was changing during T 1 and T 2, all values were recorded and averaged. Before each experiment, the transducer was checked at zero pressure in room air.

Three neonatal consultants skilled for less invasive surfactant administration performed the procedure three times for each type of CPAP and once per each CPAP level (4, 5, and 6 cmH2O); each procedure was repeated twice: one closing the mannequin mouth during T 1 and the second leaving the mouth open. Thus, a total of 12 (6 for CF-CPAP and 6 for VF-CPAP) procedures (for a total of 36 data points) have been performed and analyzed. Surfactant administration was performed as described elsewhere [10]. In detail, a soft 4Fr feeding catheter (Vygon, Ecouen, France) was placed, by a Magill’s forceps, under laryngoscopy using a Miller’s blade 0. A 2 kg-neonate was mimicked and 5 mL of air (equivalent to the volume of 200 mg/kg poractant-α) were slowly injected over 20 s [9]. An investigator measured the time needed for each procedure and filmed it: videos were reviewed later and no errors were noticed. An illustrative video showing the model and one procedure is available in the electronic Supplementary informations-2. Since some NICUs may prefer to use nasal prongs over masks and, given the results obtained in the first series of experiments, we repeated the measurements in T 1 using different nasal prongs and both closing and keeping the mouth open. nFLOW® Nasal Prongs Large and Medium (Intersugical Ltd. Wokingham, UK) were used for VF-CPAP. FlexyTrunk® Nasal Prongs 50/50 and 30/20 (Fisher&Paykel Healthcare, Auckland, New Zealand) and RAM Cannula® micropremie and infant (NeoTech, Valencia, CA, USA) were tested for CF-CPAP.

In vivo measurements

Following in vitro experiments, the pressure drop (in %) was calculated as follows: (CPAP - P lung)/CPAPx100; CPAP was considered as the CPAP level shown on the ventilator screen while measuring P lung. We wanted to verify if a similar pressure drop was occurring in vivo in CPAP-treated, stable, preterm neonates with RDS. To do this, we measured pharyngeal pressure (P phar) using the same FLORIAN® monitor connected to a 6Fr polyurethane air-filled sterile catheter gently positioned in the oropharynx, as previously described [15]. The catheter was left in place for 5 min, pressure tracing was continuously observed, pressure value was recorded at 30 s intervals, both during inspiration and expiration and measures were averaged. If pressure tracing presented artefacts due to movements, swallowing or catheter displacement, the catheter was changed and the measurement repeated. Before each measurement the transducer was checked at zero pressure in room air. The measurements were done when the neonate was in a quiet state, after the routine removal of oral secretions and both during mouth opening and closure. Active mouth closure was achieved with gentle pressure under the patients’ chin with a finger. A minimum sample size of six babies per each type of CPAP was required, considering a mean pressure drop of 40 (18.7)% between measurements with closed and open mouth, as previously described [15]. An α-error of 0.05 and a power of 90% were set. We finally recruited eleven and eight neonates for the measurements in VF-CPAP and CF-CPAP, respectively, as this was a sample size comparable to that of other studies in the field [15, 16]. In vivo pressure drop was calculated as described above, replacing P lung with P phar and using the CPAP level shown on the ventilator screen while measuring P phar. According to our internal clinical protocol, in our NICU all neonates with RDS are treated with either VF-CPAP or CF-CPAP if they were ≤ or > 32 weeks’ gestation, respectively [17]. This choice aims to reduce as much as possible the work of breathing in the most preterm neonates [11]. Measurements have been performed during the routine nursing care, which includes aspiration of upper airway secretions, thus with no change in clinical routine care. Measurements lasted a maximum of 2 min per baby. Ethical committee approved these measurements and oral informed consent were obtained from parents.

Statistics

Data were expressed as mean (standard deviation). P lung within the same procedures was analyzed with repeated measures-analysis of variance across the three timepoints followed by Bonferroni post-hoc comparisons. P lung and pressure drop have been compared by Student paired t-test between the experiments performed with CF-CPAP or VF-CPAP, those with open or closed mouth and those with different types of nasal interfaces. CPAP and P phar during mouth opening and closure have also been analyzed with Student paired t-test. Statistics have been performed with MedCalc rel.13.3 (MedCalc bvba, Ostend, Belgium) and p < 0.05 has been considered as statistically significant.

Results

P lung in the bench model significantly varies during minimally invasive surfactant administration when the mouth is open, both using VF-CPAP (overall p < 0.0001) and CF-CPAP (overall p < 0.0001); post-hoc comparisons are shown in Fig. 1a. Pressure drop at T 1 was 99.7 (3)% for both VF-CPAP and VF-CPAP, while at T 2 it was 46.7 (38)% and 48.4 (17.5)% for VF-CPAP and CF-CPAP, respectively.

Fig. 1
figure 1

In vitro study of pressure transmitted at the lung during minimally invasive surfactant administration. Black and hatched columns represent mean pressure transmitted at the lung level (P lung) with variable (VF-CPAP) and continuous (CF-CPAP) flow continuous positive airway pressure, respectively. T-bars represent standard deviations. T 0 and T 2 measurements have been performed with mouth closure; T 1 measurements have been performed with open (panel a) or closed (panel b) mouth. Black and gray symbols represent post-hoc comparisons within the same setting, for VF-CPAP and CF-CPAP, respectively. More details in the text. a (open mouth): Bonferroni post-hoc comparisons for experiments performed with VF-CPAP (*p < 0.0001; # p = 0.02; § p = 0.01); Bonferroni post-hoc comparisons for experiments performed with CF-CPAP (*p < 0.0001; p = 0.0009). b (closed mouth): Bonferroni post-hoc comparisons for experiments performed with VF-CPAP (§ p = 0.01; @ p = 0.008); Bonferroni post-hoc comparisons for experiments performed with CF-CPAP (*p < 0.0001; °p = 0.003). CPAP continuous positive airway pressure, P lung pressure at the lung model

P lung in the bench model also significantly changes when the mouth is closed, both using VF-CPAP (overall p < 0.0001) and CF-CPAP (overall p < 0.0001); post-hoc comparisons are shown in Fig. 1b. Pressure drop at T 1 was 25.9 (17)% and 20 (24)% for VF-CPAP and CF-CPAP, respectively, while at T 2 it was 43.6 (30.3)% and 69.2 (33.8)%, for VF-CPAP and CF-CPAP, respectively. At T 1, P lung is lower and pressure drop is greater for the experiments with the open mouth than for those with the closed mouth (p < 0.0001 for both measurements done with VF-CPAP and CF-CPAP). P lung and pressure drop is not significantly different between VF-CPAP and CF-CPAP at any time-point (data not shown). The bench procedure lasted on average 70 (20) s; no problems occurred and there were no differences between the procedures performed by the three operators.

Experiment with different types of nasal prongs and open mouth showed a pressure drop at T 1 of 98.9 (1.9)% for all types of prongs, both in VF-CPAP and CF-CPAP; these findings were not different from those obtained with nasal masks (p = 0.443). Measurements with nasal prongs and closed mouth showed, during VF-CPAP, a T 1-pressure drop of 15.3 (8)% and 20.5 (4.2)% with large and medium prongs, respectively; these findings were not different from those obtained with nasal masks (p = 0.06 and p = 0.297 for large and medium prongs, respectively). During CF-CPAP, pressure drop at T 1 was 28.3% (12.6)% with both Flexytrunk® 50/50 and 30/20 prongs and 29.5 (4.2)% with RAMCannula® infant-size; these findings were not different from those obtained with nasal masks (p = 0.3 and p = 0.190 for the two types of prongs, respectively). Pressure drop was 97.2 (4.8)% with RAMCannula® micropremie-size; this result was significantly higher than the value obtained with nasal masks (p = 0.0001).

In vivo measurements and basic population details are shown in the Table 1.

Table 1 Population details and in vivo measurements

P phar during mouth opening was significantly lower than during mouth closure, both for VF-CPAP (p = 0.0009) and CF-CPAP (p = 0.0091). P phar was significantly lower than the set CPAP only when the patients’ mouth was open (p = 0.0008 for VF-CPAP and p = 0.015 for CF-CPAP). During VF-CPAP pressure drop was 53 (7.8)% when the patients’ mouth was open and 1.5 (1.5)% when it was closed; using CF-CPAP pressure drop was 47 (15.6)% during mouth opening and 9.3 (11)% during mouth closure. P phar was not significantly different between neonates receiving VF-CPAP or CF-CPAP. All neonates were clinically stable with an oxygen saturation > 90% and inspired oxygen fraction ≤0.25 and no changes in any vital parameters occurred despite the variation in pressure transmission.

Discussion

We demonstrated that CPAP transmission during minimally invasive surfactant administration may be significantly reduced or totally absent. Recent meta-analyses suggest a possible improvement in clinical outcomes using minimally invasive surfactant administration techniques, but the available data seem limited by the overall low quality and lack of robustness [18, 19]. Moreover, clear physiopathological data explaining the possible clinical improvement are lacking: a main suggested explanation would be the avoidance of mechanical ventilation and its negative consequences for the preterm lung [8]. The continued transmission of CPAP during surfactant administration is regarded as an important mechanism to avoid invasive ventilation, since CPAP would promote alveolar recruitment and surfactant diffusion [8]. However, until now there was a lack of physiological studies about pressure transmission and lung mechanics during less invasive surfactant administration.

Our findings provide data partially filling this gap. CPAP is not well transmitted during minimally invasive surfactant administration, as a significant reduction in P lung is observed. The pressure drop is clearly higher when the procedure is performed during mouth opening. However, a pressure drop is still evident and presents considerable variations also when the procedure is performed during mouth closure. De Paoli et al. [15] reported roughly similar and significant pressure drops in vivo. This effect is clearly due to the leak variations occurring around nasal interfaces. Moreover, air leaks from between the lips might also occur despite jaw closure, especially when pulling out the catheter: this may explain the variable pressure drops in T 2, that is, during catheter withdrawal with mouth closure. Our findings seem independent from the type of nasal interface, as similar and variable pressure drops have been demonstrated with nasal mask or different types and sizes of binasal prongs. The worst performance is achieved by the smallest RAMCannula®, which is not surprising. In fact, RAMCannula® are supposed not to fill the nares diameter and this leads to a relevant pressure drop as previously published [20, 21].

Whether or not this loss may impact on relevant clinical outcomes remains to be determined, but similar pressure drops have been associated with lung derecruitment in vivo [7]. P phar measurements demonstrated that in vitro data reliably reproduced the pressure transmission observed in the actual clinical setting. Moreover, our data are consistent with those reported by other authors who demonstrated similar pressure drops [15, 16, 22]. A nebulized surfactant may clearly overcome the problem as it will not influence at all CPAP transmission.

The insertion of a non-ventilated catheter into the trachea may have profound effects on lung mechanics and gas exchange: this issue has been deeply studied in adults with hypoxemic respiratory failure undergoing diagnostic fibrobronchoscopy [23,24,25]. Hypoxia and hypercapnia with variable recovering times have been reported in these patients [23, 24]. These effects are due to the insertion of an object in the airways, which unavoidably decreases the cross-sectional area available for the airflow, increasing airway resistances, especially during expiration [25]. This process could theoretically produce a certain amount of auto-PEEP, although we did not observe any pressure increment, but rather a pressure drop. This means that, despite the likely generation of auto-PEEP (which should increase the airway pressure beyond the set CPAP level), the leaks overcome this generation and the resulting airway pressure is lower than the set CPAP [24, 25]. The airway flow limitation due to an increase in resistances might be responsible for the transient hypoxemia/desaturations and bradycardias reported during minimally invasive surfactant administration [26]: in fact, adults undergoing bronchoscopy have experienced arrhythmias and desaturations [27]. Diagnostic bronchoscopy is a quick procedure if performed by expert operators (mean duration ≈5 min [23, 24]), although slightly longer than minimally invasive surfactant administration. However, the airflow limitation is likely to be more relevant for neonates than for adults, given the higher respiratory rate and the smaller diameter of their airways. In fact, airway resistances are known to be directly proportional to the airway radius elevated to the fourth power (or the fifth power, in case of non-laminar flow), according to the Hagen-Poiseuille’s law. Average tracheal diameter is 3 and 25 mm for preterm neonates and adults, respectively [14, 28]; considering the use of 4 Fr (≈1.35 mm diameter) feeding tube or a 4.2 mm (≈13 Fr) fibrobroncoscope in newborn and adult patients, respectively, we calculated the loss in cross-sectional area available for the airflow and the increment in airway resistances during tracheal catheterization (Fig. 2). The area available for the airflow is much lower in neonates than adults, while resistances in neonates are increased almost six times more than in adults. Resistances may be even higher during turbulent airflow, such as it occurs during crying. Only 36% of neonates undergoing less invasive surfactant administration receive some forms of analgesia/sedation [29], thus turbulent airflow is more likely to occur and the airflow limitation mechanism is more relevant under these circumstances. The side effects of airflow limitation during bronchoscopy in adults have been overcome providing non-invasive ventilation (NIV) [23, 24] and a recent trial demonstrated a similar beneficial effect of NIV in preterm neonates undergoing minimally invasive surfactant administration [30].

Fig. 2
figure 2

Estimated airflow limitation during tracheal catheterization in adults and preterm neonates using a non-ventilated device. A fibrobronchoscope (4.2 mm diameter) and a feeding catheters used for less invasive surfactant administration (1.35 mm diameter) are simulated. Tracheas and devices are represented by the outer and black inner circles, respectively; diameters are shown according to literature data [14, 28] and proportioned between them. Variation (Δarea) in cross-sectional area and in airway resistances (ΔRaw) during tracheal catheterization are reported. Numbers in the circles represent the cross-sectional area available for the airflow; doing the calculation for the modified procedure using a vascular catheter (1.7 mm diameter) would provide slightly worse Δarea and ΔRaw

We acknowledge some study limitations. The continued transmission of CPAP during surfactant administration could have been an explanation for the possible beneficial effect of less invasive surfactant administration techniques, but pressure transmission is unfortunately significantly reduced or zeroed. However, there might be other explanations. Our data help to understand physiology behind these techniques, but they are limited to that and do not intend to provide any definite conclusion on their clinical use. Our findings could be useful for designing future trials about surfactant administration techniques. We did not perform pressure measurements during less invasive surfactant administration in vivo. Thus, we cannot provide any data about the effect of in vivo sedation and the real surfactant administration although both could theoretically influence pressure transmission.

In fact, changes in intrathoracic pressure during inspiration may be impeded by partial airway obstruction with a viscous solution. Moreover, we just wanted to verify if our in vitro measurements during mouth opening or closure were reliable and they are actually consistent with in vivo and literature data [15, 16, 22]. We cannot provide any data about difficult intubations, the use of different catheters or other types of CPAP generators (e.g.: “bubble” CPAP), although we believe that these will lead to small differences, if any. Our model lacks of spontaneous breathing and generation of negative intrapleural pressure, but the pressure loss is unlikely to be influenced by the spontaneous breathing effort. Finally, we did not perform any experiment at higher levels of CPAP, since they are not used in our NICU protocol, which is based on the European guidelines [2] Higher CPAP level or the use of NIV might theoretically counterbalance the pressure loss, potentially reducing hypoxia and bradycardia [30] and may deserve to be studied further.

In conclusion, despite the reduction of the airway cross-sectional area and the increased resistances, CPAP transmission during minimally invasive surfactant administration is significantly dropped or totally absent. There is virtually no pressure transmission if the procedure is performed with mouth opening; mouth closure provides a better transmission but still with a significant pressure drop. This effect is independent from the type of CPAP and nasal interface.