Introduction

Green and renewable energy sources have attracted much attention because of concerns about pollution and limited oil sources. Technology based on thermoelectric (TE) materials is appealing because it can realize direct conversion of waste heat to electric energy. The dimensionless figure of merit (zT) is often used to evaluate the TE performance of a material; a large zT is required to achieve a high energy conversion efficiency. The zT is defined as S2σT/κ, where S is the Seebeck coefficient, σ is electrical conductivity, T is absolute temperature and κ is thermal conductivity (consisting of carrier thermal conductivity κc and lattice thermal conductivity κL).1, 2, 3 Application of TE technology is not widespread because of the limited zTs, which results in low conversion efficiency. Improvement of materials’ performance is still the key to developing the TE technique. Tuning the electron and phonon transports has greatly enhanced the zTs for many types of materials over the past decade.4, 5, 6, 7, 8, 9, 10

Recently, copper selenide (Cu2-δSe)11, 12, 13, 14, 15 and copper sulfide (Cu2-δS)16, 17 with liquid-like characteristics were shown to be excellent TE materials with exceptionally low thermal conductivity and high TE performance. zTs as high as 1.5 in Cu2-δSe and 1.7 in Cu2-δS at 1000 K have been achieved, which are among the top values in bulk TE materials. Cu2-δTe belongs to the same group of materials. Because tellurium is heavier than sulfur and selenium, the thermal conductivity in telluride is usually expected to be lower than that in selenide or sulfide. In addition, because tellurium is less electronegative, the chemical bonds for tellurides should be less ionic than those for sulfides and selenides, and the carrier mobility should be large in tellurides. These two features make tellurides potentially important TE materials. In fact, many of the state-of-the-art TE materials are tellurides, such as PbTe,1, 2, 5 Bi2Te318, 19 and AgSbTe2.20 The reported high TE performance in Cu2-δSe and Cu2-δS indicates that a high zTs may also be achieved in Cu2-δTe. However, recent studies showed that the zTs in Cu2Te is only approximately 0.3 at 900 K,21, 22 which is much lower than those in Cu2Se and Cu2S. Historically, the zTs in the tellurides have been reported to be higher than those in the selenides or the sulfides in classic TE materials, such as PbX (X=S, Se or Te)1, 2, 5, 23 and Bi2X3 (X=S, Se or Te).1, 2, 18 The breakthrough of the zTs in Cu2-δX (X=S, Se or Te) is highly unusual. By comparing the TE properties of Cu2-δX, we found that the abnormality is because Cu2Te has high electrical conductivity and low thermopower as compared with Cu2-δSe or Cu2-δS owing to its severe copper deficiency. Although the stoichiometric chemical ratio of 2:1 for Cu and Te is used to increase copper levels as much as possible during the sample growth process, the Cu2Te bulk materials created using spark plasma sintering (SPS)21—the same process used for Cu2-δSe or Cu2-δS—still have a marked copper deficiency as well as a low zTs.

TE technology is a fully solid-state technique, and its performance is determined primarily by materials’ density. A high density approaching a material’s theoretical density is typically required in bulk materials for high energy conversion efficiency to optimize the electrical transport properties. Partial covalent bonds and partial ionic bonds are the dominant chemical bonds in most TE materials. However, the atomic diffusion rates are usually low in these materials. SPS, or hot-pressing, is usually used to sinter powder materials to achieve high-density bulk samples; this technique has been used in nearly all bulk TE materials. These materials are different from metals and ceramics, which have high atomic diffusion rates that can be densified using direct annealing without extrinsic pressure (pressureless sintering). However, the extra SPS processes may slightly change the samples’ compositions as well as their physical properties. In Cu2-δX (X=S, Se, Te), even though S and Se elements have high vapor pressure, the chemical compositions of Cu2-δS and Cu2-δSe are easier to control than that of Cu2Te. This may be attributable to the chemical bonds. S/Se is smaller than Te, and the electronegativity difference between S/Se and Cu is larger than that between Te and Cu. Thus, the ionic bonding between Cu and S/Se is stronger than that between Cu and Te, and the self-compensation between the Cu vacancy and the anion vacancy is more efficient in Cu2-xS/Cu2-xSe than in Cu2-xTe. In addition, there are many stable and meta-stable phases in Cu2Te. Because these phases are very similar in structure and energy, a small change during the sample fabricating process, such as SPS sintering, can affect its structures and phases.

In this paper, we report significantly enhanced TE performance in fully densified Cu2Te bulk materials achieved by annealing samples directly without the hot-pressing or SPS processes that are typically necessary for TE materials. This very simple and direct material synthesis process not only saves substantial material fabrication time but also effectively tunes carrier concentrations to nearly the appropriate value, which is favorable for increased power and decreased electronic thermal conductivity. With this process, we obtained an improved zTs above unity in this simple binary compound.

Experimental Procedures

A stoichiometric chemical ratio of 2:1 for Cu (shots, 99.999%, Alfa Aesar, Ward Hill, MA, USA) and Te (pieces, 99.999%, Sigma-Aldrich, St Louis, MO, USA) were weighed out, placed into a graphite crucible and sealed in evacuated silica tubes. The samples were heated to 1393 K over 7 h, maintained at this temperature for 3 h, and then naturally cooled to room temperature. The obtained ingots were ground into powder. Next, the powder was cold-pressed into cylinder pellets and annealed at different temperatures for 7 days. Then, these directly annealed samples were cut into designed pieces for the transport property measurement. One sample, which was annealed at 833 K for 7 days, was removed and crushed into powder, sintered using SPS at 723 K for 5 min and cut into designed pieces to obtain the transport property measurement.

The chemical compositions were measured using energy dispersive spectrometry and inductively coupled plasma-atomic emission spectrometry. The Cu/Te ratio in all the samples was approximately 2, but it is difficult to distinguish subtle differences between phases when the composition deviation is near or lower than the detection limit. The structure was characterized using X-ray diffraction (Cu Kα, D/max-2550 V, Rigaku, Ultima IV, Tokyo, Japan). High-temperature thermopower and electrical resistivity were measured using an Ulvac ZEM-3, Kanagawa, Japan. The thermal conductivity was calculated using the formula κ=D × Cp × d, where D is thermal diffusivity, Cp is heat capacity and d is density. The thermal diffusivity (D) was measured using a laser flash method with a Netzsch LFA457. The specific heat (Cp) data were collected using differential scanning calorimetrics (DSC 404F3, Netzsch, Shanghai, China). No mass was lost after the DSC measurements. The density (d) was measured using the Archimedes method. The Hall resistance (RH) measurement was performed using the physical property measurement system (PPMS, Quantum Design, San Diego, CA, USA). The hole mobility H) and carrier concentration (p) were calculated using μH=σ/pe and p=1/eRH, respectively, where e is the elementary charge.

Results and discussion

We first used the SPS technique on Cu2Te to determine its TE properties. The density of the Cu2Te sintered using SPS is 7.06 g cm−3, which is close to the theoretical density (7.33 g cm−3) based on the hexagonal structure.24 The room-temperature crystal structure (see Figure 1) for Cu2Te is very complicated according to the literature, and our X-ray diffraction pattern at room temperature is consistent with the data in Asadov et al.25 The details are discussed below. We measured the TE properties to compare them with the SPS sample described in Ballikaya et al.21 Our sample, as well as those in the literature, showed very large electrical conductivity (approximately a few 105 Ω−1 m−1) and low thermopower (less than 100 μV K−1 in the entire temperature range), as indicated in Figure 2. Cu2Te has a band gap of approximately 1.04 eV.26 Thus, the ideal chemical stoichiometric ratio compound Cu2Te should be an intrinsic semiconductor with a very low carrier concentration and electrical conductivity as well as a large thermopower. However, the very high electrical conductivity and low thermopower shown in Figure 2 are quite different from those of the ideal Cu2Te compound. Because of its extremely high electrical conductivity, the thermal conductivity of Cu2Te is also quite high, with room-temperature values of approximately 2 W m−1 K−1 in our sample and above 4 W m−1 K−1 in the literature21, 22 as compared with that in Cu2Se (0.98 W m−1 K−1)11, 12, 13, 14, 15 and Cu2S (0.36 W m−1 K−1).16 Therefore, the zT in Cu2Te is much smaller than that in Cu2Se and Cu2S, and the best values are only approximately 0.4 at 900 K and 0.55 at 1000 K (see Figure 2). Although we have attempted to tune the synthesis processes to acquire the ideal chemical stoichiometric compositions close to Cu2Te, we were not successful, and the TE transport properties do not exceed the data shown in Figure 2.

Figure 1
figure 1

X-ray diffraction patterns of the directly annealed sample as well as the sample sintered using SPS in the Cu2Te bulk materials. The Cu2Te samples were directly annealed at 753, 793, 833, 953 and 1003 K. These temperatures were used to mark the samples.

Figure 2
figure 2

Temperature dependence of the thermoelectric properties of Cu2Te using spark plasma sintering. (a) Electrical conductivity (σ), (b) thermopower (S), (c) total thermal conductivity (κ) and (d) figure of merit (zT). The data from two other studies21, 22 are also shown for comparison.

During the sample synthesis process, we found that it was difficult to grind the ingots into a powder. In addition, the Cu2Te powder can be easily shaped by hand, which seems to be attributable to the partial metallic27, 28 and less ionic chemical bonds in Cu2Te. Moreover, the calculated formation energy for Cu2Te is very close to zero,29 which further demonstrates that the atomic diffusion rates of Cu and Te in the compound should be very high. Similar to metals and ceramics with high atomic diffusion rates but much different from other typical TE materials, high material density can typically be easily achieved in Cu2Te via direct annealing without extrinsic pressure (pressureless sintering). Thus, we ignored the SPS process and used a direct annealing process to obtain the high-density bulk samples. We placed the powder into a stainless steel cylinder and cold-pressed it into pellets. The pellets were then annealed at the designed temperatures. We first measured the density of these samples using the direct annealing process. It is surprising and interesting that these samples have the same density as that in the sample sintered using SPS, with values ranging from 7.04 to 7.08 g cm−3.

Figure 1 shows the X-ray diffraction patterns for the samples using direct annealing. Similar to the samples sintered using SPS, all the samples consist of a few mixed structures, which belong primarily to hexagonal and two different types of orthorhombic structures. The SPS sample and those samples directly annealed below 953 K present a better orientation with relatively higher peak densities at low angles (10°–25°). The samples directly annealed at 953 and 1003 K are inclined to be orthorhombic-I dominated structures, with the peak near 65° diminished and the peaks between 40 and 50° enhanced. The structure and phase differences are clearly identified from the heat capacity data in Supplementary Figure S1. These differences may be attributed to the different heat histories, with certain structures being restrained after undergoing extended high-temperature treatment.

We measured the TE properties for all the directly annealed samples from 300 to 1000 K, and the results are presented in Figure 3. The data from the literature and our sample sintered using SPS are also listed for comparison. The discontinuity of the transport properties stems from the phase transitions, with detailed information provided in Supplementary Figure S1. Owing to the intrinsic copper deficiencies in Cu2Te, all the samples indicate p-type conducting in the measured temperature range. It is evident that there was quite a large difference in the transport properties among the samples using different heat treatment conditions and growth processes. The sample sintered using SPS had the highest electrical conductivity and the lowest thermopower. Although the samples using direct annealing had nearly the same temperature dependence as the sample sintered using SPS, their TE properties were very sensitive to the annealing temperatures. The electrical conductivity for the direct annealing samples ranged from approximately 105 to 104 Ω−1 m−1, and the thermopower varied between 30 and 130 μV K−1. When the annealing temperature was increased from 753 to 1003 K, the electrical conductivity was reduced and the thermopower was enhanced. The best power factor (PF) was near 13 μW cm−1 K−2, which is more than a 30% enhancement when compared with the sample sintered using SPS. Moreover, the high PF in the directly annealed Cu2Te was the highest among the Cu2X (X=S, Se and Te) materials11, 12, 13, 14, 15, 16, 17 at high temperatures (see Figure 4). In addition, the thermal conductivity for the directly annealed samples was low owing to the reduced contributions from the charge carriers. Similarly, increasing the annealing temperatures reduced the thermal conductivity from 2 to 1 W m−1 K−1. Consequently, the zT values were effectively enhanced in the directly annealed samples, with the values exceeding unity at 1000 K. These zT values were improved nearly 100% over those of Cu2Te sintered using SPS or ref-Cu2Te (see Figure 3d).21 The fracture morphology and the X-ray diffraction results revealed no clear orientation in our Cu2Te samples. We tested the electronic transports along two directions (see Supplementary Figure S2). The values were similar in the directions parallel and vertical to the cold-pressing direction, which suggests that the Cu2Te samples had nearly isotropic transports. We ran the repeatability measurement for our samples, as shown in Supplementary Figure S3. For the sample directly annealed above 1000 K, the data can be fully reproduced. For the samples with a direct annealing temperature below 1000 K, we observed that the data are nearly fully reproduced, except for a minor deviation in some of the samples. This may occur because the measurements do not take a long time and the effect of the additional annealing treatment is not obvious. We therefore recommend that if the directly annealed Cu2Te samples are applied in practice, they should be annealed at temperatures higher than the working temperatures.

Figure 3
figure 3

Temperature dependence of the thermoelectric properties of the directly annealed Cu2Te samples. (a) Electrical conductivity (σ), (b) thermopower (S), (c) total thermal conductivity (κ) and (d) figure of merit (zT). The samples sintered using the SPS sample and the Ref-SPS sample are also shown for comparison.

Figure 4
figure 4

Temperature dependence of the power factors in Cu2X (X=S, Se or Te).11, 16, 21, 22

To reveal the origin of the enhanced TE performance in the directly annealed samples, we measured the low-temperature electrical conductivity, carrier concentration and calculated carrier mobility, which are presented in Figure 5. The low-temperature electrical conductivity was decreased when the annealing temperatures were increased in the directly annealed samples, and the sample sintered using SPS had the largest value. This result is the same as the high-temperature data. The samples undergoing additional SPS processes have large carrier concentrations, with values higher than 5 × 1021 cm−3 in the measurement ranges. The directly annealed samples had much lower carrier concentrations, in the range of 7.4 × 1020 to 1.5 × 1021 cm−3. The temperature dependence of the carrier mobility was simple in the samples sintered using SPS but complicated in the directly annealed samples (see Figure 5b). The reason is not clear, but it may be linked to the complex mixed crystal structures in the directly annealed samples, as shown in Figure 1. The differences in the mixed phases in the directly annealed samples were supported by the temperature dependence of the electrical conductivity at low temperatures, with the variable-phase transition signals near 150 and 260 K, as shown in Figure 5c and by Bougnot et al.30

Figure 5
figure 5

Temperature dependence of the carrier transport properties at low temperatures. (a) Carrier concentrations (p), (b) carrier mobility (μH) and (c) electrical conductivity (σ).

The sound speed of Cu2Te is 1833 m s−1,22 whereas Cu2S and Cu2Se have high values of 1991 and 2523 m s−1, respectively,16 which indicates that Cu2Te is softer than Cu2S and Cu2Se. Both the soft and ionic bonds reduce carrier mobility. In Cu2Te, even though it is softer than Cu2S and Cu2Se, it is less ionic, which is typically a dominating factor in determining carrier mobility. As indicated in Supplementary Figure S4, the mobility in Cu2Te is much larger than that in Cu2S and similar to that in Cu2Se.

We used a single parabolic band model with the carrier scattering limited by phonons above the ambient temperature to analyze the electronic properties of our samples. We assumed the carrier concentrations would not change much at high temperatures owing to the degenerately doped sample. The thermopower as a function of carrier concentration at 300 K is shown in Figure 6a. All the samples had good agreement with the Pisarenko relation at 300 K with m*/m0 equal to approximately 1.7. Note that the m*/m0 value in Cu2Te was similar to those in Cu2S and Cu2Se,16 but its carrier concentration was 1–3 orders higher than those of Cu2S and Cu2Se. This indicates that there was no clear alteration in the band structure among the samples using different process treatments, and the electrical transports were determined primarily by the carrier concentrations in our Cu2Te samples. The room-temperature mobility as a function of carrier concentration is also plotted in Figure 6b. The figure shows a reduced trend as carrier concentration increased and reveals a relationship of μHp−1/3, which accords with the common electron-phonon interaction. Additionally, we attempted to determine the optimal carrier concentration to obtain the best electrical properties. The PF as a function of carrier concentration for both the experimental data and the simulated results based on the single parabolic band model at 300 and 900 K is shown in Figure 6c. Apparently, the optimal carrier concentration in Cu2Te is approximately 7–9 × 1019 cm−3 at 300 K and 2–4 × 1020 cm−3 at 1000 K. This indicates that the carrier concentrations in both the referenced samples and our samples were too high. This explains, in part, why the reported zTs in Cu2-δTe were lower than those in Cu2-δSe and Cu2-δS. Nevertheless, the Cu2Te samples using direct annealing had greatly reduced carrier concentrations, approaching the optimal values, as compared with the samples using SPS. This explains the observed enhanced PFs shown in Figure 4.

Figure 6
figure 6

(a) Thermopower (S) as a function of the carrier concentration, (b) carrier mobility (μH) as a function of the carrier concentration and (c) power factor (PF) as a function of carrier concentration. The dashed dot lines are simulated by a single parabolic band model (SPB).

The enhancement in zT in our directly annealed samples was caused not only by the optimization of the carrier concentrations but also by the substantially reduced carrier thermal conductivity as well as the total thermal conductivity. Cu2S and Cu2Se have extremely low lattice thermal conductivity. Therefore, Cu2Te is also expected to possess a much lower lattice thermal conductivity when considering the character of the heavy element Te as well as the complicated crystal structure. However, as shown in Figure 3c, Cu2Te had a relatively high total thermal conductivity, above 2 W m−1 K−1, at room temperature. By considering its very high electrical conductivity, it is likely that the charge carriers dominated the total thermal conductivity. Therefore, large errors can occur when estimating the separated contributions to the total thermal conductivity from the lattice phonons and charge carriers as well as the additional, very small deviation in the transports in different directions (see Supplementary Figure S2). If we assume κL is 0.2 W m−1 K−1, the estimated Lorenz number using the Wiedemann-Franz law is between 1.0 and 1.6 10−8 V2 K−2 (see Supplementary Figure S5). The electronic contribution is more than 80–90%. Nevertheless, the extremely large contribution to the thermal conductivity from the charge carriers suggests that the optimization of the TE properties in Cu2Te must also considerably reduce κc. As shown in Figure 5a, the reduced carrier concentrations in the directly annealed Cu2Te samples not only tuned PFs to approach the optimal value but also significantly lowered the κc as well as the total thermal conductivity. Thus, combining these two effects significantly improved the zT from 0.55 to 1.1 (see Figure 3d).

Cu2-xTe has too many carriers, which is due primarily to the easy formation of defects, such as the Cu vacancy. The observed lowered carrier concentration in the directly annealed Cu2Te is interesting and nonintuitive. In general, formation of the donor defects, such as the Te vacancy (VTe) or the Cu interstitial (Cui), can lower the hole carrier density in the system. The normal SPS process is performed in a vacuum; thus, the element Te could have evaporated. The formation of VTe could reduce the copper deficiencies, resulting in low carrier concentrations. However, the observed high carrier concentration in the SPS-Cu2Te samples indicates that this was not the case, suggesting that the observed behavior is not a surface-induced effect. After analyzing the experimental processes and theoretical analysis, we believe that the observed phenomena can be explained as follows. The directly annealed Cu2Te samples undergo a long and slow thermal annealing process to reach thermal equilibrium; thus, the charge-compensating defects, such as Cu and Te vacancies, can reach thermal equilibrium concentration, which results in lower carrier densities. By contrast, during the SPS process, rapid heating and cooling processes lead to nonequilibrium growth, which can enhance the formation of the dominant defect (VCu) and suppress the compensating one (VTe) because the charged defect formation energy is a function of the Fermi energy, and at high growth temperatures, the Fermi energy could be pinned by the band edge excitation. After rapid nonequilibrium cooling from high temperature, the remaining intrinsic defects can dominate over the band-to-band thermal excitations and other types of defects, which will shift the Fermi energy to the valance band and achieve a higher carrier concentration.31 Moreover, in the direct annealing process, the sample is sealed in the tube, which is a closed system without any additional factors to affect the materials, except the temperatures; thus, the chemical compositions in the directly annealed samples should be closer to the designed values. At a high annealing temperature, Cui may easily form, which can also reduce the hole carrier density. Moreover, omission of the sintering process and instead using SPS for obtaining high-density Cu2Te samples simplifies the synthesis process and improves the sample’s TE properties. Therefore, it is easy to obtain samples with compositions equal to the designed values. It is important to achieve high TE performance and other physical properties in semiconducting materials.

Conclusions

In summary, we used the normal SPS process to study the TE properties of Cu2Te bulk materials. Very high electrical and thermal conductivity were observed, which led to low zT values. We then omitted the SPS process and used a direct annealing procedure to synthesize Cu2Te bulk samples. Surprisingly, very high density was obtained in the directly annealed samples, with values similar to those for the samples generated using SPS. The crystal structures in the directly annealed samples were complicated because they were influenced by the heat treatment processes. The carrier concentrations in the directly annealed samples were much lower than that in the SPS sample, leading to reduced electrical conductivity and greatly enhanced thermopower. A single parabolic band model was used to analyze the electrical transports. The lowered carrier concentrations in the directly annealed samples were close to the optimal value, which resulted in optimized electrical transports with large PFs. In addition, the total thermal conductivity was significantly reduced because of the greatly reduced contributions from the charge carriers. These two favorable factors led to the zT values being significantly improved, from 0.55 in the SPS sample to 1.1 in the directly annealed samples at 1000 K. The current study, as well as those of Cu2-δSe and Cu2-δS, demonstrates that Cu2-δX (X=S, Se and Te) is the only material system to show high zT values in the series of compounds composed of three sequential primary group elements.